Summary of the invention
The cold filter clogging temperature problem reducing the higher diesel oil of wax content is difficult to for diesel pour inhibitor in prior art, the invention provides a kind of synthetic method of diesel pour inhibitor, solve the problem that existing diesel pour inhibitor is difficult to the cold filter clogging temperature reducing the higher diesel oil of wax content, products obtained therefrom diesel pour inhibitor of the present invention is good to the diesel oil susceptibility that wax content is high, has excellent to fall cold filter clogging temperature performance.
The synthetic method of diesel pour inhibitor of the present invention, in initiator and solvent, with poly-α-methacrylic acid high-carbon alcohol ester, polarity nitrogenous compound, vinyl acetate and vinylbenzene for raw material, one kettle way polyreaction, after reactant mixes with tween, sapn, obtain target product diesel pour inhibitor;
Described poly-α-methacrylic acid high-carbon alcohol ester: polarity nitrogenous compound: vinyl acetate: cinnamic mass ratio is 1:0.5 ~ 2:0.5 ~ 2:0.5 ~ 1.If proportioning raw materials is too low, then the pour point depression of the target product pour point depressant generated, to fall filter effect bad, if proportioning raw materials is too high, then easily generates superpolymer even solid.Adopt such proportioning raw materials scope, the susceptibility of the diesel pour inhibitor generated to the high diesel oil of wax content is good, after adding the high diesel oil of wax content, the paraffin contained in diesel oil is more easily in conjunction with eutectic, prevent the mutual bonding of wax intergranular and the growth of wax crystalline substance, diesel oil by which better filter screen, can be reached pour point depression with this, falls the effect of filter.
Raw material of the present invention, is commercially available prod, and wide material sources are simple and easy to get.
A synthetic method for diesel pour inhibitor, concrete steps comprise:
With in the reactor of whipping appts, add solvent, stir, control bath temperature is 60-95 DEG C, pass into nitrogen, add poly-α-methacrylic acid high-carbon alcohol ester and polarity nitrogenous compound, reaction starts to drip initiator for the first time, drip the mixing raw material liquid that part is made up of vinyl acetate and vinylbenzene simultaneously, dropwise after reacting 0.5-4 hour again, second time drips residue initiator, dropping simultaneously remains the mixing raw material liquid be made up of vinyl acetate and vinylbenzene and carries out polyreaction, polymer class pour point depressant is obtained after having reacted, with tween, after sapn mixing, obtain target product diesel pour inhibitor,
Described initiator first time add-on is 50% ~ 80% of initiator total mass, and second time add-on is 20% ~ 50% of initiator total mass;
The described mixing raw material liquid be made up of vinyl acetate and vinylbenzene first time add-on is 20% ~ 50% of mixing raw material liquid total mass, and second time add-on is 50% ~ 80% of mixing raw material liquid total mass.
Described polymer class pour point depressant: tween: the mass ratio of sapn is 8:0.5-1:0.5-1.。Tween, sapn belong to tensio-active agent, polymer class pour point depressant and tween, sapn are adopted such quality proportioning, contributes to the oil soluble improving product, dissemination is formed to wax crystalline substance, make pour point depression after mediation, fall filter and reach best effect, improve the susceptibility of the high diesel oil of wax content.
High-carbon alcohol ester in described poly-α-methacrylic acid high-carbon alcohol ester is the one in lauryl alcohol ester or tetradecyl alcohol ester or hexadecanol ester or octadecyl or behenyl alcohol ester or tetracosanol ester, is preferably the one in hexadecanol ester or octadecyl or behenyl alcohol ester.Like this, can match with the carbon number distribution of paraffinic hydrocarbon in diesel oil, thus improve the susceptibility of pour point depressant to the high diesel oil of paraffinicity.
Described polarity nitrogenous compound is the one in acrylamide or diethylenetriamine or triethylene tetramine.Polarity nitrogenous compound itself can play the effect of dispersing wax crystalline substance, preferably this several polarity nitrogenous compound is as raw material, with α-methacrylic acid high-carbon alcohol ester, vinyl acetate and vinylbenzene at specific material combination, the susceptibility of the finished product diesel pour inhibitor obtained to the high diesel oil of wax content is good, has excellent to fall cold filter clogging temperature performance.
Described solvent is the mixed solvent that toluene and S150 form, and its volume ratio is 1 ~ 2:1.Wherein S150 is solvent oil S150, is commercially available prod, belongs to aromatic hydrocarbons with toluene.Mixed solvent in this proportional range, can widen the temperature range of polyreaction, and polyreaction is more easily carried out; And this mixed solvent has the effect of pour point depression to diesel oil, thus polyreaction complete after without the need to carrying out subsequent disposal.
The pressure of described nitrogen is 0.05-0.2MPa.This reaction is suitable in this pressure range, if pressure is too small, make oxygen in reactive system etc. hinder the material of polyreaction not remove completely, if pressure is excessive, catalyzer or reactive material will be caused to be taken out of reactive system affects extent of reaction and yield.
Described initiator is the mixture of the peroxidation-2-ethyl acid tert-butyl ester and azo-bis-iso-dimethyl, and both mass ratioes are 10:1 ~ 5.Because peroxidation-2-ethyl acid tert-butyl ester reactive behavior is high, play main initiation, azo-bis-iso-dimethyl plays auxiliary initiation, so the ratio azo-bis-iso-dimethyl that in initiator, the peroxidation-2-ethyl acid tert-butyl ester accounts for is many.Such two kinds of initiators synergy initiated polymerization, reaches best initiation effect.
The condition of described polyreaction: polymerization temperature is 60-95 DEG C, polymerization time is 2-8 hour, and wherein polymerization time refers to start to reacting the time terminated Zi dripping raw material.Not only determined by the activity of itself because initiator for reaction is active, also determined by temperature, polymerization temperature is limited within the scope of this, initiator can be made to play best effect.If temperature is too low, cause speed of response slow, if temperature is too high, causes reaction aggravation, easily produce by product.
Described poly-α-methacrylic acid high-carbon alcohol ester: solvent: the mass ratio of initiator is 1:0.8 ~ 2:0.03 ~ 0.08.Based on reaction raw materials, if solvent is too much, then the target product depression effeCt generated is bad, if solvent is very few, then and target product comparatively thickness; If initiator is very few, does not then have and well cause effect, if initiator is too much, then reacts aggravation, easily generate by product.
Described initiator drips at twice, and drips with the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously, and add-on is 50% ~ 80% of initiator total mass for the first time, and second time add-on is 20% ~ 50% of initiator total mass.
The described mixing raw material liquid be made up of vinyl acetate and vinylbenzene drips at twice, and drips with initiator simultaneously, and add-on is 20% ~ 50% of mixing raw material liquid total mass for the first time, and second time add-on is 50% ~ 80% of mixing raw material liquid total mass.Why initiator drips at twice with the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously, and first time dropwises reacts 0.5-4 hour again, such polyreaction is carried out under the environment of gentleness, avoids the generation of vigorous reaction under the prerequisite ensureing sufficient reacting.
The synthetic method of diesel pour inhibitor of the present invention; under initiator initiation; using nitrogen as protection gas; poly-α-methacrylic acid high-carbon alcohol ester, polarity nitrogenous compound, vinyl acetate and vinylbenzene is adopted to be raw material; with specific proportioning raw materials; in mixed solvent, there is four-element polymerization reaction, after reactant mixes with tween, sapn, obtain target product diesel pour inhibitor.
Beneficial effect of the present invention has:
(1) adopt poly-α-methacrylic acid high-carbon alcohol ester, polarity nitrogenous compound, vinyl acetate and vinylbenzene to be raw material, one pot process diesel pour inhibitor, without the need to aftertreatment, technique is simple;
(2) adopt synergistic photo initiator initiated polymerization, drip raw material at twice, gentle reaction also sufficient reacting;
(3) reaction conditions is gentle, and polymerization reaction take place in mixed solvent, has widened the scope of temperature of reaction, and reaction is more easily carried out;
(4) adopt specific proportioning raw materials, the susceptibility of the diesel pour inhibitor generated to the high diesel oil of wax content is good, has excellent to fall cold filter clogging temperature performance, significantly improves the low-temperature performance of diesel oil.
Embodiment
embodiment 1
A synthetic method for diesel pour inhibitor, concrete steps comprise:
With in the reactor of whipping appts, add 90mL toluene and 90mL S150 solvent, stir, controlling bath temperature is 95 DEG C, pass into nitrogen, nitrogen pressure is 0.1MPa, adds 200g hexadecanol ester and 100g acrylamide, drip initiator at twice, drip the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously; Described initiator is made up of the 0.73g peroxidation-2-ethyl acid tert-butyl ester and 0.073g azo-bis-iso-dimethyl, and described mixing raw material liquid is made up of 100g vinyl acetate and 100g vinylbenzene; First time drips 8g initiator, drips the mixing raw material liquid 100g be made up of vinyl acetate and vinylbenzene simultaneously, reacts the mixing raw material liquid dripping remaining initiator and vinyl acetate and vinylbenzene after 0.5 hour and form; Copolymerization 2 hours, obtains polymer class pour point depressant after having reacted;
Take above-mentioned resulting polymers class pour point depressant 0.8g, after mixing with 0.1g tween, 0.1g sapn, obtain target product diesel pour inhibitor.
embodiment 2
A synthetic method for diesel pour inhibitor, concrete steps comprise:
With in the reactor of whipping appts, add 303.0mL toluene and 151.5mL S150 solvent, stir, controlling bath temperature is 60 DEG C, pass into nitrogen, nitrogen pressure is 0.05MPa, adds 200g behenyl alcohol ester and 100g diethylenetriamine, drip initiator at twice, drip the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously; Described initiator is made up of the 4g peroxidation-2-ethyl acid tert-butyl ester and 2g azo-bis-iso-dimethyl, and described mixing raw material liquid is made up of 100g vinyl acetate and 200g vinylbenzene; First time drips 4.8g initiator, drips the mixing raw material liquid 60g be made up of vinyl acetate and vinylbenzene simultaneously, reacts the mixing raw material liquid dripping remaining initiator and vinyl acetate and vinylbenzene after 2 hours and form; Copolymerization 4 hours, obtains polymer class pour point depressant after having reacted;
Take above-mentioned resulting polymers class pour point depressant 0.8g, after mixing with 0.05g tween, 0.05g sapn, obtain target product diesel pour inhibitor.
embodiment 3
A synthetic method for diesel pour inhibitor, concrete steps comprise:
With in the reactor of whipping appts, add 95.5mL toluene and 63.6mL S150 solvent, stir, controlling bath temperature is 80 DEG C, pass into nitrogen, nitrogen pressure is 0.2MPa, adds 100g octadecyl and 120g triethylene tetramine, drip initiator at twice, drip the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously; Described initiator is made up of the 3.85g peroxidation-2-ethyl acid tert-butyl ester and 1.15g azo-bis-iso-dimethyl, and described mixing raw material liquid is made up of 120g vinyl acetate and 80g vinylbenzene; First time drips 3.75g initiator, drips the mixing raw material liquid 50g be made up of vinyl acetate and vinylbenzene simultaneously, reacts the mixing raw material liquid dripping remaining initiator and vinyl acetate and vinylbenzene after 4 hours and form; Copolymerization 8 hours, obtains polymer class pour point depressant after having reacted;
Take above-mentioned resulting polymers class pour point depressant 0.8g, after mixing with 0.07g tween, 0.08g sapn, obtain target product diesel pour inhibitor.
embodiment 4
A synthetic method for diesel pour inhibitor, concrete steps comprise:
With in the reactor of whipping appts, add 64.2mL toluene and 49.4mL S150 solvent, stir, controlling bath temperature is 75 DEG C, pass into nitrogen, nitrogen pressure is 0.15MPa, adds 80g octadecyl, 20g hexadecanol ester and 100g triethylene tetramine, drip initiator at twice, drip the mixing raw material liquid be made up of vinyl acetate and vinylbenzene simultaneously; Described initiator is made up of the 3.3g peroxidation-2-ethyl acid tert-butyl ester and 0.7g azo-bis-iso-dimethyl, and described mixing raw material liquid is made up of 100g vinyl acetate and 100g vinylbenzene; First time drips 0.28g initiator, drips the mixing raw material liquid 80g be made up of vinyl acetate and vinylbenzene simultaneously, reacts the mixing raw material liquid dripping remaining initiator and vinyl acetate and vinylbenzene after 3 hours and form; Copolymerization 6 hours, obtains polymer class pour point depressant after having reacted;
Take above-mentioned resulting polymers class pour point depressant 0.8g, after mixing with 0.15g tween, 0.05g sapn, obtain target product diesel pour inhibitor.
experimental example
Above-described embodiment 1-4 products obtained therefrom diesel pour inhibitor is joined in the high diesel oil of wax content, surveys cold filter point of diesel oil according to the method for SH/T0249-92, investigate its depression effeCt, specifically see the following form 1:
The depression effeCt table of table 1 products obtained therefrom diesel pour inhibitor
Get in the 0# ,-10# diesel oil oil sample that commercially available diesel pour inhibitor adds in experimental example, survey cold filter point of diesel oil according to the method for SH/T0249-92, investigate its depression effeCt, specifically see the following form 2:
The depression effeCt table of table 2 market available diesel oil pour point depressant
Adding dosage in table 1 and table 2 is the percentage ratio that pour point depressant accounts for diesel oil oil sample weight; Wherein 0# ,-10# diesel oil oil sample is all purchased in Shandong Chambroad Petrochemicals Co., Ltd.;
Table 1 compares with table 2 can be found out, in the diesel oil oil sample that same wax content is high, add the pour point depressant of same dose, adopt the better effects if of products obtained therefrom diesel pour inhibitor of the present invention, cold filter clogging temperature is lower, significantly improves the low-temperature performance of diesel oil.