Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of method with fixed-bed reactor production p-methyl aceto phenone that makes the reaction process mass-producing is provided.
Technical scheme of the present invention is summarized as follows:
A kind of method of producing p-methyl aceto phenone with fixed-bed reactor comprises following process:
(1) react workshop section: beds is housed in fixed-bed reactor, it is 60~300 ℃ in temperature, pressure is under the condition of 0.05~30MPa, with the raw material take away pump, toluene and acylating reagent is sent into and is carried out acylation reaction in described fixed-bed reactor, obtains the p-methyl aceto phenone crude product;
(2) refining workshop section: the p-methyl aceto phenone crude product is carried out rectification and purification, obtain p-methyl aceto phenone.
The mol ratio of toluene and acylating reagent can be 1:0.1~30, and toluene and acylating reagent can be sent into respectively fixed-bed reactor, sends into fixed-bed reactor after also can mixing.
In step (1), also can send into organic solvent sending into toluene and acylating reagent in fixed-bed reactor when.
In step (1), the beds type of feed is loose heap type or regular type.
Temperature is preferably 80~220 ℃, preferably 160 ℃; Pressure is preferably 0.3~20MPa, preferably 0.5MPa.
The mol ratio of toluene and acylating reagent is for being better 1:2~20, preferably 1:15.
The preferred Acetyl Chloride 98Min. of acylating reagent, diacetyl oxide, acetic acid, methyl aceto acetate or ethyl acetate, preferably diacetyl oxide or Acetyl Chloride 98Min. can also adopt other acylating reagent.
Organic solvent is preferably benzene, toluene, acetic acid, 1,2-ethylene dichloride, tetramethylene sulfone, chlorobenzene, oil of mirbane, dimethyl formamide or N-Methyl pyrrolidone, preferably tetramethylene sulfone.
The rectification and purification mode is continuous rectification or batch fractionating.
Described catalyzer is MCM-41, HZSM-5, Mont-K10, CT-175 resin, HY or load Zn
2+HY.
Advantage of the present invention:
The present invention has that technical process is simple to operate, and cost of investment is low, the product purity advantages of higher; Simultaneously, fixed-bed reactor are simple in structure, and stable operation is convenient to control, and the cost design cost is low, is easy to realize mass-producing and serialization production.
Description of drawings
Fig. 1 is the process flow diagram that reacts workshop section of the present invention, and 1a in figure, 1b are the reaction solution storage tank, 2a, 2b is the raw material take away pump, and 3 is the vaporizer of fixed-bed reactor, and 4 is fixed-bed reactor, 5 is computer on-line Control instrument, and 6 for reacting workshop section's condenser, and 7 is the crude product storage tank;
Fig. 2 is the treating tower schematic diagram at intermittence of refining workshop section, and wherein 25 are the rectifying tower reactor, and 26 is heating jacket, and 27 is thermopair, and 28 is the treating tower at intermittence, and 29 is condenser, and 30 is reflux ratio controller, and 31 is overhead product extraction mouth, and 32 is vacuum pump system.
Fig. 3 is a kind of process flow diagram of producing p-methyl aceto phenone with fixed-bed reactor, 1a in figure, 1b is the reaction solution storage tank, 2a, 2b is the raw material take away pump, 3 is the vaporizer of fixed-bed reactor, 4 is fixed-bed reactor, 5 is computer on-line Control instrument, 6 for reacting workshop section's condenser, 7 is the crude product storage tank, 8 is the first take away pump, 9 is the second take away pump, 10 is the first container for storing liquid, 11 is the toluene recovery tower, 12, 13, 20, 21 are pipeline, 14 is the byproduct treating tower, 15 is the second container for storing liquid, 16 is the 3rd take away pump, 17 is the 4th take away pump, 18 is the 3rd container for storing liquid, 19 is the acylating reagent recovery tower, 22 is p-methyl aceto phenone continuous treating tower, 23 is the 4th container for storing liquid, and 24 is the 5th take away pump.
Embodiment
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Embodiments of the invention are in order to make those skilled in the art understand better the present invention, but the present invention are not imposed any restrictions.
The first is produced the method for p-methyl aceto phenone (refining workshop section adopts batch fractionating) with fixed-bed reactor.(seeing Fig. 1 and Fig. 2)
(1) react workshop section's (see figure 1): in fixed-bed reactor 4, beds is housed, under the condition of certain temperature and pressure, be standby with raw material take away pump 2a(2b) will to be stored in reaction solution storage tank 1a(1b be standby) in the toluene that mixes and acylating reagent send into and carry out acylation reaction in fixed-bed reactor, obtain the p-methyl aceto phenone crude product, after reacting workshop section's condenser 6 condensations, enter in crude product storage tank 7; Vaporizer 3 can be arranged between raw material take away pump and fixed-bed reactor, and the raw material of liquid towards is vaporized as required.If adopt the situation of vapor phase toluene and acylating reagent; can use 3 pairs of raw materials of vaporizer to vaporize, if adopt the situation of liquid phase toluene and acylating reagent, not need to use vaporizer 3; directly by raw material take away pump 2a or 2b, raw material is sent in fixed-bed reactor 4.
Computer on-line Control instrument 5 is controlled the flow of raw material take away pump 2a, 2b, the temperature of reaction of the vaporization temperature of vaporizer 3 and fixed-bed reactor 4.
(2) refining workshop section: the p-methyl aceto phenone crude product is carried out the batch fractionating separating-purifying, obtain highly purified p-methyl aceto phenone product.
The flow process of batch fractionating is:
The p-methyl aceto phenone crude product in crude product storage tank 7 of being stored in that reaction workshop section obtains is packed in rectifying tower reactor 25, through heating jacket 26 heating, material is through treating tower 28 separation at intermittence, under the control of reflux ratio controller 30, through condenser 29 condensations, at overhead product extraction mouth 31 places extraction product p-methyl aceto phenone; Tower head is connected with vacuum pump system 32, the temperature of thermopair 27 monitoring rectifying tower reactor 25 interior p-methyl aceto phenone crude products,
The following examples 1-6 adopts the first to produce the method for p-methyl aceto phenone (refining workshop section adopts batch fractionating) with fixed-bed reactor.
Embodiment 1
Reaction workshop section: the MCM-41 beds is housed in fixed-bed reactor, and the beds type of feed is loose heap type; It is 60 ℃ in temperature, pressure is under the condition of 0.05MPa, the toluene and the diacetyl oxide that are 1:0.1 with mol ratio are pre-mixed evenly, send into the raw material take away pump and carry out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product, the transformation efficiency of diacetyl oxide is 35.7%, and the yield of p-methyl aceto phenone is 95%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99% p-methyl aceto phenone product.
Embodiment 2
Reaction workshop section: the HZSM-5 beds is housed in fixed-bed reactor, and the beds type of feed is loose heap type; It is 80 ℃ in temperature, pressure is under the condition of 0.3MPa, the toluene and the Acetyl Chloride 98Min. that are 1:2 with mol ratio are pre-mixed evenly, send into the raw material take away pump and carry out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product, the transformation efficiency of toluene is 52%, and the yield of p-methyl aceto phenone is 96%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99.5% p-methyl aceto phenone product.
Embodiment 3
Reaction workshop section: the Mont-K10 beds is housed in fixed-bed reactor, and the beds type of feed is loose heap type; It is 160 ℃ in temperature, pressure is under the condition of 0.5MPa, to be the toluene of 1:15 and acetic acid send into respectively with the raw material take away pump carries out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product with mol ratio, and the transformation efficiency of toluene is 65%, and the yield of p-methyl aceto phenone is 96%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99.1% p-methyl aceto phenone product.
Embodiment 4
Reaction workshop section: CT-175 resin catalyst bed is housed in fixed-bed reactor, and the beds type of feed is regular type; It is 220 ℃ in temperature, pressure is under the condition of 10MPa, after being pre-mixed mol ratio be 1:30:5 toluene, methyl aceto acetate and solvent sulfolane evenly, send into the raw material take away pump and carry out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product, the transformation efficiency of toluene is 97%, and the yield of p-methyl aceto phenone is 96%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99% p-methyl aceto phenone product.
Embodiment 5
Reaction workshop section: the HY beds is housed in fixed-bed reactor, and the beds type of feed is regular type; It is 300 ℃ in temperature, pressure is under the condition of 20MPa, be toluene, the ethyl acetate and 1 of 1:20:5 with mol ratio, the 2-ethylene dichloride is pre-mixed evenly, deliver to the raw material take away pump and carry out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product, the transformation efficiency of toluene is 92%, and the yield of p-methyl aceto phenone is 96.2%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99.8% p-methyl aceto phenone product.
Embodiment 6
Reaction workshop section: load Zn is housed in fixed-bed reactor
2+The HY beds, the beds type of feed is regular type; It is 300 ℃ in temperature, pressure is under the condition of 30MPa, toluene, ethyl acetate and the N-Methyl pyrrolidone (NMP) that are 1:15:5 with mol ratio are pre-mixed evenly, deliver to the raw material take away pump and carry out acylation reaction in fixed-bed reactor and obtain the p-methyl aceto phenone crude product, the transformation efficiency of toluene is 92%, and the yield of p-methyl aceto phenone is 96.2%;
Refining workshop section: the p-methyl aceto phenone crude product is carried out batch fractionating purify, obtain purity and be 99.8% p-methyl aceto phenone product.
Experiment showed, that the N-Methyl pyrrolidone that substitutes in the present embodiment with benzene, acetic acid, chlorobenzene, oil of mirbane or dimethyl formamide (DMF) can obtain the p-methyl aceto phenone crude product.
The second is produced the method for p-methyl aceto phenone (refining workshop section adopts continuous rectification) with fixed-bed reactor.(see figure 3)
(1) react workshop section:
Reaction workshop section with first method;
(2) refining workshop section: the p-methyl aceto phenone crude product is carried out continuous rectification purify, obtain highly purified p-methyl aceto phenone product.(see figure 3)
The flow process of continuous rectification is:
The p-methyl aceto phenone crude product that is stored in crude product storage tank 7 that obtains of reaction workshop section is delivered in toluene recovery tower 11 through the first take away pump 8, and the azeotrope of the toluene that rectifying obtains and a small amount of acetic acid is delivered to the 4th container for storing liquid 23 through pipeline 12 from the tower top of toluene recovery tower 11; The acylating reagent that the tower reactor of toluene recovery tower 11 obtains and by product and p-methyl aceto phenone crude product enter in the first container for storing liquid 10.
The material of storing at the first container for storing liquid 10 in the second take away pump 9 is delivered to byproduct treating tower 14, the by product that rectifying obtains from the tower top of byproduct treating tower 14 through pipeline 13 extraction; The acylating reagent that the tower reactor of byproduct treating tower obtains and p-methyl aceto phenone crude product enter in the second container for storing liquid 15.
The material of storing at the second container for storing liquid 15 is in the 3rd take away pump 16 is delivered to acylating reagent recovery tower 19, and the acylating reagent that rectifying obtains is delivered to the 4th container for storing liquid 23 through pipeline 20 from the tower top of acylating reagent recovery tower 19; The p-methyl aceto phenone crude product that the tower reactor of acylating reagent recovery tower obtains enters in the 3rd container for storing liquid 18.
Deliver in p-methyl aceto phenone continuous treating tower 22 through the 4th take away pump 17 at the material that the 3rd container for storing liquid 18 is stored, the p-methyl aceto phenone that rectifying obtains from the tower top of p-methyl aceto phenone continuous treating tower through pipeline 21 extraction.
The recovered material (toluene and acylating reagent) of storing in the 4th container for storing liquid 23 recycles in the 5th take away pump 24 is delivered to reaction solution storage tank 1a or 1b.
The following examples 7-12 is that the second that adopts is produced the method for p-methyl aceto phenone (refining workshop section adopts continuous rectification) with fixed-bed reactor.Equipment connection such as Fig. 3.
Embodiment 7
Reaction workshop section: with embodiment 1
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99% p-methyl aceto phenone product.
Embodiment 8
Reaction workshop section: with embodiment 2
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99.5% p-methyl aceto phenone product.
Embodiment 9
Reaction workshop section: with embodiment 3
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99.3% p-methyl aceto phenone product.
Embodiment 10
Reaction workshop section: with embodiment 4
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99% p-methyl aceto phenone product.
Embodiment 11
Reaction workshop section: with embodiment 5
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99% p-methyl aceto phenone product.
Embodiment 12
Reaction workshop section: with embodiment 6
Refining workshop section: described p-methyl aceto phenone crude product is carried out the continuous rectification separating-purifying, obtain purity and be 99% p-methyl aceto phenone product.
The experiment proved that, the catalyzer that the kind of catalyzer is not limited only to use in the various embodiments described above is as mordenite molecular sieve, kaolin, 13X, USY, NaY, SBA-15, heteropolyacid or ionic liquid etc.
Reference
[1] Jia Pengfei, Tang Hengdan, Wang Jihong, Ceng Aiwu, the research of rectification under vacuum technology purification p-methyl aceto phenone, Chemical Industry in Guangzhou, 2012,40(19): 61-63
[2] Shi Jinhui, Xiang Bin, Wang Min, Lewis acid ion liquid catalyst synthesizes the 4-methyl acetophenone, the Zhejiang chemical industry, 2011,42(2): 16-18.