Summary of the invention
Given this, be necessary to provide a kind of aluminium alloy to be combined the preparation method of firmly complex with working of plastics.
In addition, there is a need to provide the complex obtained by a kind of said method.
A preparation method for the complex of metal and plastics, it comprises the steps:
Aluminum or aluminum alloy matrix is provided;
Solution is used to carry out immersion corrosion to this aluminum or aluminum alloy matrix, to remove the oxide-film of aluminum or aluminum alloy matrix surface, containing nitric acid and hydrofluoric acid in this solution;
Electrochemical corrosion is carried out to the aluminum or aluminum alloy matrix after immersion corrosion, with the aqueous solution of sodium acid carbonate for electrolyte, using aluminum or aluminum alloy matrix as anode, take copper sheet as negative electrode, in electrolyte, the concentration of sodium acid carbonate is 6-10mol/L, the temperature of electrolyte is 45-65 DEG C, is 4-8mA/cm by the current density of aluminum or aluminum alloy matrix surface
2processing time is 4-6h, this aluminum or aluminum alloy matrix surface is made to form the porous layer with some corrosion holes, this some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, aperture is 20nm-10 μm, and interlaced connection makes porous layer form three-dimensional network loose structure between corrosion hole, the thickness of this porous layer is 1.5-2.0 μm;
Inject molten plastic in the surface of porous layer, to form the complex of metal and plastics.
A kind of complex applying above-mentioned metal and plastics, it working of plastics comprising aluminum or aluminum alloy matrix, be formed at the porous layer of aluminum or aluminum alloy matrix surface and be formed at porous layer surface, some corrosion holes are formed in this porous layer, this some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, aperture is 20nm-10 μm, and interlaced connection makes porous layer form three-dimensional network loose structure between corrosion hole, the thickness of this porous layer is 1.5-2.0 μm.
The preparation method of complex of the present invention, using the method for electrochemical corrosion to corrode aluminum or aluminum alloy matrix makes its surface form the porous layer with some corrosion holes, this some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, and between hole, interlaced connection makes porous layer be formed as three-dimensional network loose structure; Then the surface of plastics in porous layer of melting is injected.The method technique is simple, environmental protection, and the bond strength of complex metal obtained by this method and plastics is high.
Detailed description of the invention
Refer to Fig. 1, the preparation method of the metal of the present invention one better embodiment and the complex 100 of plastics comprises the steps:
(1) aluminum or aluminum alloy matrix 11 is provided.
(2) conventional degreasing degreasing process is carried out to this aluminum or aluminum alloy matrix 11.Alcohol, acetone, water is adopted to clean aluminum or aluminum alloy matrix 11 successively, dirty to remove surface.
(3) cleaning solution is used to carry out immersion corrosion to this aluminum or aluminum alloy matrix 11.Be the nitric acid (HNO of 18% containing mass concentration in this cleaning solution
3) and mass concentration be 10% hydrofluoric acid (HF).This immersion corrosion can remove the oxidation film layer that aluminum or aluminum alloy matrix 11 surface is formed.
(4) electrochemical corrosion is carried out to the aluminum or aluminum alloy matrix 11 after immersion corrosion, make this aluminum or aluminum alloy matrix 11 surface corrosion form a porous layer 15, in this porous layer 15, be formed with the some corrosion holes towards sunken inside.This some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, and aperture is 20nm-10 μm, and interlaced connection between corrosion hole, make porous layer 15 be formed as three-dimensional network loose structure (not shown).The degree of depth of this some corrosion hole is 1.5-2.0 μm, and namely the thickness of porous layer 15 is 1.5-2.0 μm.This electrochemical corrosion is using aluminum or aluminum alloy matrix 11 as anode, and copper sheet is negative electrode, and electrolyte working concentration is the sodium acid carbonate (NaHCO of 6-10mol/L
3) the aqueous solution, the temperature of electrolyte is 45-65 DEG C, is 4-8mA/cm by the current density on aluminum or aluminum alloy matrix 11 surface
2, the processing time is 4-6h.The chemical reaction occurred in electrochemical corrosion course is:
Electrolyte: HCO
3 –+ H
2o → H
2cO
3+ OH
–
Anode: Al+OH
–→ e
–+ AlO
2 –+ H
2o
Negative electrode: e
–+ H
2o → OH
–+ H
2↑
Net reaction: Al+OH
–→ AlO
2 –+ H
2↑
In course of reaction, NaHCO in electrolyte
3ionization occurs and generates hydroxide ion, pure aluminum and the hydroxide ion on aluminum or aluminum alloy matrix 11 surface of anode react, and lose electronics and generate meta-aluminic acid root (AlO
2 -) ion be dissolved in electrolyte, so make aluminum or aluminum alloy matrix 11 surface be corroded and form porous layer 15.The water power of negative electrode is from going out hydrogen ion, and then hydrogen ion obtains electronics, generates hydrogen.
In addition, there is the different form of two kinds, the aluminium atom at the aluminium atom of grain boundaries and crystal grain place in the pure aluminum due to aluminum or aluminum alloy matrix 11 surface, and the aluminium atom active of grain boundaries is higher, itself and hydroxide ion react with speed faster, the pore size of the some corrosion holes so making aluminum or aluminum alloy matrix 11 surface be formed differs, pore diameter range is 20nm-10 μm, and interlaced between corrosion hole, the three-dimensional porous network structure of described porous layer 15 is conducive to the combination of itself and resin.
(5) the aluminum or aluminum alloy matrix 11 after electrochemical corrosion is washed and dried.
(6) injected-formative plastic part 13 is carried out on the surface of aluminum or aluminum alloy matrix 11 to form the complex 100 of metal and plastics.The aluminum or aluminum alloy matrix 11 surface being formed with porous layer 15 puts into injection molding apparatus, and the plastics of injection melting are in the surface of porous layer 15, and the plastics of high fluidity will flow in the three-dimensional network loose structure of porous layer 15.
Please again consult Fig. 1, the complex 100 of the present invention one better embodiment, they some working of plastics 13 comprising aluminum or aluminum alloy matrix 11, be formed at the porous layer 15 on aluminum or aluminum alloy matrix 11 surface and be formed at porous layer 15 surface.Form some corrosion holes in this porous layer 15, this some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, and aperture is 20nm-10 μm, and between hole, interlaced connection makes porous layer 15 be formed as three-dimensional network loose structure.The thickness of this porous layer 15 is 1.5-2 μm.The existence of this porous layer 15 can make the partly plastic of described working of plastics 13 be embedded in this some corrosion hole, thus makes working of plastics 13 be incorporated into aluminum or aluminum alloy matrix 11 securely.
The preparation method of complex 100 of the present invention, using the method for electrochemical corrosion to corrode aluminum or aluminum alloy matrix 11 makes its surface form the porous layer 15 with some corrosion holes, this some corrosion hole comprises the hole in nanoscale aperture and the hole in micron order aperture, and between hole, interlaced connection makes porous layer 15 be formed as three-dimensional network loose structure; Then the plastics of melting are injected in the surface of porous layer 15.The method technique is simple, environmental protection, and the bond strength of complex 100 metal obtained by this method and plastics is high.