CN103128284B - Reinforced method of carbon nanotubes (CNTs) of laser-induced composite fused deposition gradient content for copper matrix composite materials - Google Patents
Reinforced method of carbon nanotubes (CNTs) of laser-induced composite fused deposition gradient content for copper matrix composite materials Download PDFInfo
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Description
技术领域 technical field
本发明属于快速制造技术领域,特别涉及一种激光-感应复合熔化沉积梯度含量的CNTs增强铜基复合材料的方法。 The invention belongs to the field of rapid manufacturing technology, and in particular relates to a method for laser-induction compound melting deposition of CNTs with gradient content to strengthen copper-based composite materials.
背景技术 Background technique
铜合金具有优异的导电、导热、耐蚀性能和良好的加工性能,在集成电路引线框、高铁接触导线、连铸结晶器等领域具有广泛的应用。但是,铜合金的强度、抗高温软化温度与耐磨性不足,极大地限制其在工业领域中的应用。众所周知,铜合金的高强与高导呈相互矛盾的关系。因此,如何在尽可能少的降低铜合金的导电与导热性能的前提下,大幅度提高铜合金的强度、硬度、耐磨与耐蚀性能,是国内外研究者一直不懈努力追求的目标。 Copper alloy has excellent electrical conductivity, thermal conductivity, corrosion resistance and good processing performance, and has a wide range of applications in the fields of integrated circuit lead frames, high-speed iron contact wires, and continuous casting molds. However, copper alloys are insufficient in strength, high temperature softening temperature and wear resistance, which greatly limits their application in industrial fields. As we all know, there is a contradictory relationship between the high strength and high conductivity of copper alloys. Therefore, how to greatly improve the strength, hardness, wear resistance and corrosion resistance of copper alloys on the premise of reducing the electrical and thermal conductivity of copper alloys as little as possible is the goal pursued by researchers at home and abroad.
目前,通常采用合金化法或第二相颗粒增强法提高铜合金的强度。根据导电理论,固溶于铜基体中的原子引起的点陈畸变对电子的散射作用比第二相颗粒对电子散射作用强的多。因此,第二相颗粒增强铜合金不会明显降低铜合金的导电与导热性能,而且可以改善铜合金的室温与高温性能,成为了提高铜合金强度的一种有效方法。尤其是从日本的Iijima首次用高分辨电镜观察到了碳纳米管以来(Iijima S. Helical microtubules of graphitic carbon. Nature, 1991, 354: 56-58),碳纳米管以其独特的结构表现出超常的强度、热导率、磁阻等性能,作为极具潜力的增强相可以和金属形成具有强度高、模量高、耐高温、热膨胀系数小与抗热变性能强等特点的金属基复合材料,引起了研究者的广泛关注 At present, alloying method or second phase particle reinforcement method is usually used to improve the strength of copper alloy. According to the conduction theory, the point Chen distortion caused by atoms dissolved in the copper matrix has a much stronger scattering effect on electrons than the second phase particles on electron scattering. Therefore, the second-phase particle-reinforced copper alloy will not significantly reduce the electrical and thermal conductivity of the copper alloy, and can improve the room temperature and high temperature properties of the copper alloy, which has become an effective method to increase the strength of the copper alloy. Especially since Japan's Iijima first observed carbon nanotubes with a high-resolution electron microscope (Iijima S. Helical microtubules of graphitic carbon. Nature, 1991, 354: 56-58), carbon nanotubes have shown extraordinary properties with their unique structures. Strength, thermal conductivity, magnetoresistance and other properties, as a highly potential reinforcing phase, can form metal matrix composites with metals that have the characteristics of high strength, high modulus, high temperature resistance, small thermal expansion coefficient and strong thermal denaturation resistance. attracted extensive attention from researchers
近年来,制备CNTs增强铜基复合材料的方法主要有:粉末冶金法(王森. 碳纳米管增强铜基复合材料的制备与研究,硕士学位论文,兰州大学,2009、高能球磨-高温烧结法(蔡晓兰,蒋太炜,陈亚光,王开军. 一种碳纳米管增强铜基复合材料的制备方法. 中国发明专利, 公开号:CN102628115A)、热压法(陈海英. 热压法制备碳纳米管/铜复合材料组织与性能形究. 硕士学位论文,哈尔滨工业大学,2006)等。上述三种方法在制备过程中均存在:碳纳米管易团聚、分布不均、与铜基体润湿性差以及工艺复杂、很难制备大体积的碳纳米管增强铜基复合材料等问题,尤其是很难制备碳纳米管含量呈梯度分布的铜基复合材料,难以满足工业领域对性能呈梯度变化的高强高导铜合金的需求。 In recent years, the methods for preparing CNTs-reinforced copper-based composites mainly include: powder metallurgy (Wang Sen. Preparation and research of carbon nanotube-reinforced copper-based composites, master's thesis, Lanzhou University, 2009, high-energy ball milling-high temperature sintering method (Cai Xiaolan, Jiang Taiwei, Chen Yaguang, Wang Kaijun. A preparation method of carbon nanotube-reinforced copper-based composite material. Chinese invention patent, publication number: CN102628115A), hot pressing method (Chen Haiying. Hot pressing method to prepare carbon nanotube/copper composite material Microstructure and performance research. Master's degree thesis, Harbin Institute of Technology, 2006), etc. The above three methods all exist in the preparation process: carbon nanotubes are easy to agglomerate, unevenly distributed, poor wettability with copper substrate, complex process, very difficult It is difficult to prepare large-volume carbon nanotube-reinforced copper-based composite materials, especially it is difficult to prepare copper-based composite materials with a gradient distribution of carbon nanotubes, and it is difficult to meet the needs of the industrial field for high-strength and high-conductivity copper alloys with gradient changes in performance. need.
发明内容 Contents of the invention
本发明的目的在于提供一种激光-感应复合熔化沉积梯度含量的CNTs增强铜基复合材料的方法。本发明所述的激光-感应复合熔化沉积技术,是将激光-感应复合熔覆技术与快速原型制造技术结合起来,所形成的一种制造高性能致密零部件的快速制造技术。另外,本发明采用旋转电泳的方法筛选出直径相同与长度相同的碳纳米管,然后按质量百分比呈梯度增加分别与铜合金粉末经球磨机混合均匀,经化学镀镍后形成流动性好、适合自动送粉、CNTs弥散分布的铜基复合粉末,最后进行多道多层激光-感应复合熔化沉积,制备沿材料厚度方向含量呈梯度分布的CNTs增强铜基复合材料。 The purpose of the present invention is to provide a method for laser-induction composite melting deposition of CNTs with gradient content to strengthen copper-based composite materials. The laser-induction composite melting deposition technology described in the present invention is a rapid manufacturing technology for manufacturing high-performance compact components formed by combining laser-induction composite cladding technology and rapid prototype manufacturing technology. In addition, the present invention adopts the method of spin electrophoresis to screen out the carbon nanotubes with the same diameter and the same length, and then the carbon nanotubes are gradually increased according to the mass percentage, respectively mixed with copper alloy powder through a ball mill, and formed after electroless nickel plating, which has good fluidity and is suitable for automatic Powder feeding, copper-based composite powder with dispersed distribution of CNTs, and finally multi-layer laser-induction composite melting deposition to prepare CNTs-reinforced copper-based composite materials with gradient distribution along the thickness direction of the material.
本发明是这样来实现的,其方法与步骤为: The present invention is achieved like this, and its method and steps are:
(1)碳纳米管的筛选:采用旋转电泳的方法筛选获得相同直径与相同长度的碳纳米管,具体为: (1) Screening of carbon nanotubes: use spin electrophoresis to screen and obtain carbon nanotubes with the same diameter and length, specifically:
1)采用体积比1:1的30~70%硫酸与40~80%硝酸的混合液,对直径为2~100nm与长度为5~100μm的碳纳米管酸洗3~10h,获得提纯的碳纳米管; 1) Using a mixture of 30-70% sulfuric acid and 40-80% nitric acid with a volume ratio of 1:1, pickling carbon nanotubes with a diameter of 2-100nm and a length of 5-100μm for 3-10h to obtain purified carbon nanotube;
2)将提纯后的碳纳米管加入到装有浓度为0.5~2.0g/L与温度为40~90℃的十六烷基三甲基溴化铵溶液的表面改性槽内,在超声波分散器上分散2~8h,使提纯后的碳纳米管经表面改性后带正电荷; 2) Add the purified carbon nanotubes into a surface modification tank filled with a hexadecyltrimethylammonium bromide solution with a concentration of 0.5~2.0g/L and a temperature of 40~90℃, and disperse them under ultrasonic waves. Disperse on the device for 2~8h, so that the purified carbon nanotubes are positively charged after surface modification;
3)旋转电泳装置的上电极接电源负极,沿其中心轴以速度为5~10转/分旋转,其下表面安装有材质为聚酰胺的渗透膜,下电极接电源正极,在直流电压为10~30V的范围内选取旋转电泳装置的电压并固定,直径相同且长度相同的碳纳米管在电场力的作用下向上电极运动,并吸附在渗透膜表面; 3) The upper electrode of the rotary electrophoresis device is connected to the negative pole of the power supply, and rotates along its central axis at a speed of 5-10 rpm. The lower surface is equipped with a permeable membrane made of polyamide, and the lower electrode is connected to the positive pole of the power supply. Select the voltage of the rotating electrophoresis device in the range of 10~30V and fix it. The carbon nanotubes with the same diameter and the same length move to the upper electrode under the action of the electric field force and are adsorbed on the surface of the permeable membrane;
4)将吸附有碳纳米管的渗透膜从上电极的下表面取出,完全溶解在体积比为1:1的苯酚与冰醋酸的混合溶剂中,过滤与去离子水洗涤,真空干燥2~4h; 4) Take the permeable membrane adsorbed with carbon nanotubes from the lower surface of the upper electrode, completely dissolve in a mixed solvent of phenol and glacial acetic acid with a volume ratio of 1:1, filter and wash with deionized water, and dry in vacuum for 2~4h ;
(2)CNTs弥散分布的铜基复合粉末的制备:将筛选获得的碳纳米管按质量百分比呈梯度增加分别与铜合金粉末在行星式球磨机上混合均匀,然后进行化学镀镍处理,制备成流动性好、适合自动送粉、CNTs弥散分布的铜基复合粉末; (2) Preparation of copper-based composite powder with dispersed distribution of CNTs: The carbon nanotubes obtained by screening are gradually increased in mass percentage and mixed with copper alloy powder on a planetary ball mill, and then electroless nickel plating is performed to prepare a flowable Good performance, suitable for automatic powder feeding, copper-based composite powder with dispersed distribution of CNTs;
(3)梯度含量的CNTs增强铜基复合材料的制备:将制备的CNTs弥散分布的铜基复合粉末采用多道多层激光-感应复合熔化沉积的方法,制备梯度含量的CNTs增强铜基复合材料,使用的激光器为横流CO2激光器,使用的感应加热器为集成模块型高频感应加热器,具体工艺参数为:激光功率1~10kW、激光扫描速度1~8m/min、光斑直径0.5~5mm、感应加热功率10~150kW、送粉率30~300g/min、喷射角45~53°、搭接率40~60%。 (3) Preparation of CNTs-reinforced copper-based composites with gradient content: the prepared copper-based composite powder with dispersed distribution of CNTs is prepared by multi-layer laser-induction composite melting deposition method to prepare CNTs-reinforced copper-based composites with gradient content , the laser used is a cross-flow CO 2 laser, and the induction heater used is an integrated modular high-frequency induction heater. The specific process parameters are: laser power 1~10kW, laser scanning speed 1~8m/min, spot diameter 0.5~5mm , Induction heating power 10~150kW, powder feeding rate 30~300g/min, spray angle 45~53°, lap rate 40~60%.
本发明所述的CNTs沿材料厚度方向呈0.05~20wt%梯度分布,最外层CNTs的含量为20wt%。 The CNTs described in the present invention are distributed in a gradient of 0.05-20wt% along the thickness direction of the material, and the content of the CNTs in the outermost layer is 20wt%.
本发明在进行所述的步骤(1)时,表面改性槽内安装有旋转电泳装置,旋转电泳装置的上、下电极为直径是100~500mm的圆形,下电极位于表面改性槽的底部。 In the present invention, when the step (1) is carried out, a rotary electrophoresis device is installed in the surface modification tank, the upper and lower electrodes of the rotary electrophoresis device are circular with a diameter of 100-500mm, and the lower electrode is located at the surface of the surface modification tank. bottom.
本发明在进行所述的步骤(2)时,铜合金粉末的化学成分为:Zr 0.1~0.35wt%、Al 0.8~5wt%、Ni 0.1~0.25wt%、Y 0.01~0.025wt%、Hf 0.01~0.035wt%、余量为Cu。 When the present invention is performing the step (2), the chemical composition of the copper alloy powder is: Zr 0.1~0.35wt%, Al 0.8~5wt%, Ni 0.1~0.25wt%, Y 0.01~0.025wt%, Hf 0.01 ~0.035wt%, the balance is Cu.
本发明在进行所述的步骤(3)时,每沉积完一层,将激光-感应复合熔化加工头沿Z轴上升与CAD二维薄片厚度相等的距离,同时向自动送粉器内重新加入CNTs弥散分布的铜基复合粉末,其中CNTs在复合粉末内的含量与沉积上一层时相比增加0.05~5wt%,然后按照下一层的扫描轨迹进行激光-感应复合熔化沉积,当所有的二维薄片都被扫描完成后,形成三维的含量呈梯度分布的CNTs增强铜基复合材料。 When carrying out the step (3) of the present invention, each time a layer is deposited, the laser-induction composite melting processing head is raised along the Z-axis by a distance equal to the thickness of the CAD two-dimensional sheet, and at the same time, refills the powder into the automatic powder feeder. Copper-based composite powder with dispersed distribution of CNTs, in which the content of CNTs in the composite powder is increased by 0.05~5wt% compared with the deposition of the previous layer, and then laser-induction composite melting deposition is carried out according to the scanning trajectory of the next layer, when all After the two-dimensional flakes are scanned, a three-dimensional CNTs-reinforced copper-based composite material with a gradient distribution is formed.
与现有的技术相比,本发明的优点是:(1)所用的碳纳米管经过旋转电泳的方法筛选获得,具有直径相同与长度相同的特点,克服了碳纳米管易团聚、难分散与难筛选的问题;(2)CNTs弥散分布的铜基复合粉末经过了化学镀镍处理,提高了其抗高温氧性能以及CNTs与铜基合金的润湿性能;(3)可以在熔覆效率提高5~15倍的条件下,制备兼具高强度与高硬度、高耐磨与高耐蚀、高导电与高导热、无气孔与无裂纹、CNTs的含量沿材料厚度方向呈梯度分布的铜基复合材料;(4)为近净成形快速制造技术,制备含量呈梯度分布的CNTs增强铜基复合材料只需要少量精加工或不需要加工,能显著节约贵重材料、降低制造成本与缩短制造周期。 Compared with the existing technology, the advantages of the present invention are: (1) The carbon nanotubes used are screened by spin electrophoresis, have the characteristics of the same diameter and the same length, and overcome the problems of easy agglomeration, difficulty in dispersing and Difficult to screen; (2) The copper-based composite powder with dispersed distribution of CNTs has been treated with electroless nickel plating, which improves its high-temperature oxygen resistance and the wettability of CNTs and copper-based alloys; (3) can improve the cladding efficiency Under the conditions of 5~15 times, the copper base with high strength and high hardness, high wear resistance and high corrosion resistance, high electrical conductivity and high thermal conductivity, no pores and no cracks, and the content of CNTs is distributed along the thickness direction of the material is prepared. Composite materials; (4) It is a near net shape rapid manufacturing technology. The preparation of CNTs reinforced copper matrix composites with gradient content requires only a small amount of finishing or no processing, which can significantly save precious materials, reduce manufacturing costs and shorten the manufacturing cycle.
具体实施方式 Detailed ways
实施例1Example 1
采用激光-感应复合熔化沉积,制备梯度含量的CNTs增强铜基复合材料零件,其中CNTs沿材料厚度方向呈0.05~20wt%的梯度分布,该零件为空心圆柱体:内径与外径分别为80mm与83mm,高度为10.2mm,采用切片技术获得的CAD二维薄片厚度为1.02mm,第一层内CNTs的含量为2wt%,后一层内CNTs的含量比前一层内CNTs的含量增加2wt%,总共沉积10层,具体实施过程如下: Laser-induction composite melting deposition was used to prepare CNTs-reinforced copper matrix composite parts with gradient content, in which CNTs were distributed in a gradient of 0.05-20wt% along the thickness of the material. The part was a hollow cylinder: the inner diameter and outer diameter were 80mm and 83mm, height 10.2mm, the thickness of the CAD two-dimensional slice obtained by slicing technology is 1.02mm, the content of CNTs in the first layer is 2wt%, and the content of CNTs in the latter layer is 2wt% higher than that in the previous layer , a total of 10 layers are deposited, and the specific implementation process is as follows:
(1)碳纳米管的筛选:采用旋转电泳的方法筛选获得相同直径与相同长度的碳纳米管,具体为: (1) Screening of carbon nanotubes: use spin electrophoresis to screen and obtain carbon nanotubes with the same diameter and length, specifically:
1)采用体积比1:1的35%硫酸与80%硝酸的混合液,对直径为2~100nm与长度为5~100μm的碳纳米管酸洗4h,获得提纯的碳纳米管; 1) Using a mixture of 35% sulfuric acid and 80% nitric acid at a volume ratio of 1:1, pickling carbon nanotubes with a diameter of 2-100 nm and a length of 5-100 μm for 4 hours to obtain purified carbon nanotubes;
2)将提纯后的碳纳米管加入到装有浓度为0.8g/L与温度为90℃的十六烷基三甲基溴化铵溶液的表面改性槽内,在超声波分散器上分散3h,使提纯后的碳纳米管经表面改性后带正电荷; 2) Add the purified carbon nanotubes into a surface modification tank filled with a cetyltrimethylammonium bromide solution with a concentration of 0.8g/L and a temperature of 90°C, and disperse on an ultrasonic disperser for 3h , so that the purified carbon nanotubes are positively charged after surface modification;
3)旋转电泳装置安装在表面改性槽内,旋转电泳装置的上、下电极为直径是100mm的圆形,下电极位于表面改性槽的底部,上电极接电源负极,沿其中心轴以速度为5转/分旋转,其下表面安装有材质为聚酰胺的渗透膜,下电极接电源正极,选取旋转电泳装置的电压为10V,直径相同且长度相同的碳纳米管在电场力的作用下向上电极运动,并吸附在渗透膜表面; 3) The rotary electrophoresis device is installed in the surface modification tank. The upper and lower electrodes of the rotary electrophoresis device are circular with a diameter of 100 mm. The lower electrode is located at the bottom of the surface modification tank. The upper electrode is connected to the negative pole of the power supply. Rotate at a speed of 5 rpm, the lower surface is equipped with a permeable membrane made of polyamide, the lower electrode is connected to the positive electrode of the power supply, the voltage of the rotating electrophoresis device is selected to be 10V, and the carbon nanotubes with the same diameter and the same length are under the action of the electric field force The lower electrode moves upward and is adsorbed on the surface of the permeable membrane;
4)将吸附有碳纳米管的渗透膜从上电极的下表面取出,完全溶解在体积比为1:1的苯酚与冰醋酸的混合溶剂中,过滤与去离子水洗涤,真空干燥2h; 4) Take the permeable membrane adsorbed with carbon nanotubes from the lower surface of the upper electrode, completely dissolve in a mixed solvent of phenol and glacial acetic acid with a volume ratio of 1:1, filter and wash with deionized water, and dry in vacuum for 2 hours;
(2)CNTs弥散分布的铜基复合粉末的制备:将筛选获得的碳纳米管按质量百分比呈梯度增加分别与铜合金粉末在行星式球磨机上混合均匀,然后进行化学镀镍处理,制备成流动性好、适合自动送粉、CNTs弥散分布的铜基复合粉末,其中,铜合金粉末的化学成分为Zr 0.15wt%、Al 0.8wt%、Ni 0.15wt%、Y 0.015wt%、Hf 0.015wt%、余量为Cu; (2) Preparation of copper-based composite powder with dispersed distribution of CNTs: The carbon nanotubes obtained by screening are gradually increased in mass percentage and mixed with copper alloy powder on a planetary ball mill, and then electroless nickel plating is performed to prepare a flowable Copper-based composite powder with good performance, suitable for automatic powder feeding and dispersed distribution of CNTs. Among them, the chemical composition of copper alloy powder is Zr 0.15wt%, Al 0.8wt%, Ni 0.15wt%, Y 0.015wt%, Hf 0.015wt% , the balance is Cu;
(3)梯度含量的CNTs增强铜基复合材料的制备:在多道多层激光-感应复合熔化沉积的过程中,使用的激光器为横流CO2激光器,使用的感应加热器为集成模块型高频感应加热器,具体工艺参数为:激光功率5kW、激光扫描速度3m/min、光斑直径1.5mm、感应加热功率60kW、送粉率120g/min、喷射角45°、搭接率40%;另外,每沉积完一层,将激光-感应复合熔化加工头沿Z轴上升1.02mm,同时向自动送粉器内重新加入CNTs弥散分布的铜基复合粉末,其中CNTs在复合粉末内的含量与沉积上一层时相比增加2wt%,然后按照下一层的扫描轨迹进行激光-感应复合熔化沉积,当所有的二维薄片都被扫描完成后,形成三维的含量呈梯度分布的CNTs增强铜基复合材料。 (3) Preparation of CNTs-reinforced copper-based composites with gradient content: In the process of multi-layer laser-induction composite melting deposition, the laser used is a cross-flow CO 2 laser, and the induction heater used is an integrated modular high-frequency Induction heater, the specific process parameters are: laser power 5kW, laser scanning speed 3m/min, spot diameter 1.5mm, induction heating power 60kW, powder feeding rate 120g/min, spray angle 45°, lap rate 40%; in addition, After each layer is deposited, the laser-induction composite melting processing head is raised 1.02mm along the Z axis, and at the same time, copper-based composite powder with dispersed distribution of CNTs is added to the automatic powder feeder. The content of CNTs in the composite powder is related to the deposition. One layer is increased by 2wt% compared with that of the next layer, and then the laser-induction composite melting deposition is carried out according to the scanning trajectory of the next layer. When all the two-dimensional thin slices are scanned, a three-dimensional CNTs-enhanced copper-based composite with a gradient distribution of content is formed. Material.
实施例2Example 2
采用激光-感应复合熔化沉积,制备梯度含量的CNTs增强铜基复合材料零件,其中CNTs沿材料厚度方向呈0.05~20wt%的梯度分布,该零件为空心圆柱体:内径与外径分别为120mm与125mm,高度为50.49mm,采用切片技术获得的CAD二维薄片厚度为0.99mm,第一层内CNTs的含量为2wt%,后一层内CNTs的含量比前一层内CNTs的含量增加0.36wt%,总共沉积51层,具体实施过程如下: Laser-induction compound melting deposition was used to prepare CNTs-reinforced copper-based composite parts with gradient content, in which CNTs were distributed in a gradient of 0.05-20wt% along the thickness of the material. The part was a hollow cylinder: the inner diameter and outer diameter were 120mm and 125mm, the height is 50.49mm, the thickness of the CAD two-dimensional slice obtained by slicing technology is 0.99mm, the content of CNTs in the first layer is 2wt%, and the content of CNTs in the latter layer is 0.36wt higher than that in the previous layer %, a total of 51 layers are deposited, and the specific implementation process is as follows:
(1)碳纳米管的筛选:采用旋转电泳的方法筛选获得相同直径与相同长度的碳纳米管,具体为: (1) Screening of carbon nanotubes: use spin electrophoresis to screen and obtain carbon nanotubes with the same diameter and length, specifically:
1)采用体积比1:1的50%硫酸与60%硝酸的混合液,对直径为2~100nm与长度为5~100μm的碳纳米管酸洗6h,获得提纯的碳纳米管; 1) Using a mixture of 50% sulfuric acid and 60% nitric acid with a volume ratio of 1:1, pickling carbon nanotubes with a diameter of 2-100 nm and a length of 5-100 μm for 6 hours to obtain purified carbon nanotubes;
2)将提纯后的碳纳米管加入到装有浓度为1.5g/L与温度为70℃的十六烷基三甲基溴化铵溶液的表面改性槽内,在超声波分散器上分散6h,使提纯后的碳纳米管经表面改性后带正电荷; 2) Add the purified carbon nanotubes into a surface modification tank filled with cetyltrimethylammonium bromide solution at a concentration of 1.5g/L and a temperature of 70°C, and disperse on an ultrasonic disperser for 6h , so that the purified carbon nanotubes are positively charged after surface modification;
3)旋转电泳装置安装在表面改性槽内,旋转电泳装置的上、下电极为直径是300mm的圆形,下电极位于表面改性槽的底部,上电极接电源负极,沿其中心轴以速度为7转/分旋转,其下表面安装有材质为聚酰胺的渗透膜,下电极接电源正极,选取旋转电泳装置的电压20V,直径相同且长度相同的碳纳米管在电场力的作用下向上电极运动,并吸附在渗透膜表面; 3) The rotary electrophoresis device is installed in the surface modification tank. The upper and lower electrodes of the rotary electrophoresis device are circular with a diameter of 300 mm. The lower electrode is located at the bottom of the surface modification tank. The upper electrode is connected to the negative pole of the power supply. Rotating at a speed of 7 rpm, the lower surface is equipped with a permeable membrane made of polyamide, the lower electrode is connected to the positive pole of the power supply, and the voltage of the rotating electrophoresis device is selected to be 20V. Carbon nanotubes with the same diameter and the same length are under the action of the electric field force The upward electrode moves and adsorbs on the surface of the permeable membrane;
4)将吸附有碳纳米管的渗透膜从上电极的下表面取出,完全溶解在体积比为1:1的苯酚与冰醋酸的混合溶剂中,过滤与去离子水洗涤,真空干燥3h; 4) Take the permeable membrane adsorbed with carbon nanotubes from the lower surface of the upper electrode, completely dissolve it in a mixed solvent of phenol and glacial acetic acid with a volume ratio of 1:1, filter and wash with deionized water, and dry in vacuum for 3 hours;
(2)CNTs弥散分布的铜基复合粉末的制备:将筛选获得的碳纳米管按质量百分比呈梯度增加分别与铜合金粉末在行星式球磨机上混合均匀,然后进行化学镀镍处理,制备成流动性好、适合自动送粉、CNTs弥散分布的铜基复合粉末,其中,铜合金粉末的化学成分为Zr 0.25wt%、Al 2.5wt%、Ni 0.2wt%、Y 0.02wt%、Hf 0.025wt%、余量为Cu; (2) Preparation of copper-based composite powder with dispersed distribution of CNTs: The carbon nanotubes obtained by screening are gradually increased in mass percentage and mixed with copper alloy powder on a planetary ball mill, and then electroless nickel plating is performed to prepare a flowable Copper-based composite powder with good performance, suitable for automatic powder feeding, and dispersed distribution of CNTs. Among them, the chemical composition of copper alloy powder is Zr 0.25wt%, Al 2.5wt%, Ni 0.2wt%, Y 0.02wt%, Hf 0.025wt% , the balance is Cu;
(3)梯度含量的CNTs增强铜基复合材料的制备:在多道多层激光-感应复合熔化沉积的过程中,使用的激光器为横流CO2激光器,使用的感应加热器为集成模块型高频感应加热器,具体工艺参数为:激光功率7kW、激光扫描速度5m/min、光斑直径2.5mm、感应加热功率100kW、送粉率200g/min、喷射角50°、搭接率50%;另外,每沉积完一层,将激光-感应复合熔化加工头沿Z轴上升0.99mm mm,同时向自动送粉器内重新加入CNTs弥散分布的铜基复合粉末,其中CNTs在复合粉末内的含量与沉积上一层时相比增加0.36wt%,然后按照下一层的扫描轨迹进行激光-感应复合熔化沉积,当所有的二维薄片都被扫描完成后,形成三维的含量呈梯度分布的CNTs增强铜基复合材料。 (3) Preparation of CNTs-reinforced copper-based composites with gradient content: In the process of multi-layer laser-induction composite melting deposition, the laser used is a cross-flow CO 2 laser, and the induction heater used is an integrated modular high-frequency Induction heater, the specific process parameters are: laser power 7kW, laser scanning speed 5m/min, spot diameter 2.5mm, induction heating power 100kW, powder feeding rate 200g/min, spray angle 50°, lap rate 50%; in addition, After each layer is deposited, the laser-induction composite melting processing head is raised by 0.99 mm along the Z axis, and at the same time, copper-based composite powder with dispersed distribution of CNTs is added to the automatic powder feeder. The content of CNTs in the composite powder and the deposition 0.36wt% increase compared to the previous layer, and then follow the scanning trajectory of the next layer for laser-induction composite melting deposition. When all the two-dimensional thin slices are scanned, a three-dimensional CNTs reinforced copper with gradient distribution is formed. base composite material.
实施例3Example 3
采用激光-感应复合熔化沉积,制备梯度含量的CNTs增强铜基复合材料零件,其中CNTs沿材料厚度方向呈0.05~20wt%的梯度分布,该零件为空心圆柱体:内径与外径分别为300mm与310mm,高度为102.01mm,采用切片技术获得的CAD二维薄片厚度为1.01mm,第一层内CNTs的含量为1.0wt%,后一层内CNTs的含量比前一层内CNTs的含量增加0.19wt%,总共沉积101层,具体实施过程如下: Laser-induction compound melting deposition was used to prepare CNTs-reinforced copper matrix composite parts with gradient content, in which CNTs were distributed along the thickness of the material in a gradient of 0.05-20wt%. The part was a hollow cylinder: the inner diameter and outer diameter were 300mm and 310mm, the height is 102.01mm, the thickness of the CAD two-dimensional slice obtained by slicing technology is 1.01mm, the content of CNTs in the first layer is 1.0wt%, and the content of CNTs in the latter layer is 0.19% higher than that in the previous layer wt%, a total of 101 layers were deposited, the specific implementation process is as follows:
(1)碳纳米管的筛选:采用旋转电泳的方法筛选获得相同直径与相同长度的碳纳米管,具体为: (1) Screening of carbon nanotubes: use spin electrophoresis to screen and obtain carbon nanotubes with the same diameter and length, specifically:
1)采用体积比1:1的65%硫酸与40%硝酸的混合液,对直径为2~100nm与长度为5~100μm的碳纳米管酸洗8h,获得提纯的碳纳米管; 1) Using a mixture of 65% sulfuric acid and 40% nitric acid with a volume ratio of 1:1, pickling carbon nanotubes with a diameter of 2-100 nm and a length of 5-100 μm for 8 hours to obtain purified carbon nanotubes;
2)将提纯后的碳纳米管加入到装有浓度为2.0g/L与温度为50℃的十六烷基三甲基溴化铵溶液的表面改性槽内,在超声波分散器上分散8h,使提纯后的碳纳米管经表面改性后带正电荷; 2) Add the purified carbon nanotubes into a surface modification tank filled with cetyltrimethylammonium bromide solution with a concentration of 2.0g/L and a temperature of 50°C, and disperse on an ultrasonic disperser for 8h , so that the purified carbon nanotubes are positively charged after surface modification;
3)旋转电泳装置安装在表面改性槽内,旋转电泳装置的上、下电极为直径是500mm的圆形,下电极位于表面改性槽的底部,上电极接电源负极,沿其中心轴以速度为9转/分旋转,其下表面安装有材质为聚酰胺的渗透膜,下电极接电源正极,选取旋转电泳装置的电压30V,直径相同且长度相同的碳纳米管在电场力的作用下向上电极运动,并吸附在渗透膜表面; 3) The rotary electrophoresis device is installed in the surface modification tank. The upper and lower electrodes of the rotary electrophoresis device are circular with a diameter of 500 mm. The lower electrode is located at the bottom of the surface modification tank. The upper electrode is connected to the negative pole of the power supply. Rotate at a speed of 9 rpm, the lower surface is equipped with a permeable membrane made of polyamide, the lower electrode is connected to the positive pole of the power supply, and the voltage of the rotating electrophoresis device is selected to be 30V. Carbon nanotubes with the same diameter and the same length are under the action of the electric field force The upward electrode moves and adsorbs on the surface of the permeable membrane;
4)将吸附有碳纳米管的渗透膜从上电极的下表面取出,完全溶解在体积比为1:1的苯酚与冰醋酸的混合溶剂中,过滤与去离子水洗涤,真空干燥4h; 4) Take the permeable membrane adsorbed with carbon nanotubes from the lower surface of the upper electrode, completely dissolve it in a mixed solvent of phenol and glacial acetic acid with a volume ratio of 1:1, filter and wash with deionized water, and vacuum dry for 4 hours;
(2)CNTs弥散分布的铜基复合粉末的制备:将筛选获得的碳纳米管按质量百分比呈梯度增加分别与铜合金粉末在行星式球磨机上混合均匀,然后进行化学镀镍处理,制备成流动性好、适合自动送粉、CNTs弥散分布的铜基复合粉末,其中,铜合金粉末的化学成分为Zr 0.35wt%、Al 4.5wt%、Ni 0.25wt%、Y 0.025wt%、Hf 0.03wt%、余量为Cu; (2) Preparation of copper-based composite powder with dispersed distribution of CNTs: The carbon nanotubes obtained by screening are gradually increased in mass percentage and mixed with copper alloy powder on a planetary ball mill, and then electroless nickel plating is performed to prepare a flowable Copper-based composite powder with good performance, suitable for automatic powder feeding, and dispersed distribution of CNTs. Among them, the chemical composition of copper alloy powder is Zr 0.35wt%, Al 4.5wt%, Ni 0.25wt%, Y 0.025wt%, Hf 0.03wt% , the balance is Cu;
(3)梯度含量的CNTs增强铜基复合材料的制备:在多道多层激光-感应复合熔化沉积的过程中,使用的激光器为横流CO2激光器,使用的感应加热器为集成模块型高频感应加热器,具体工艺参数为:激光功率10kW、激光扫描速度5m/min、光斑直径5mm、感应加热功率150kW、送粉率300g/min、喷射角53°、搭接率60%;另外,每沉积完一层,将激光-感应复合熔化加工头沿Z轴上升1.01mm mm,同时向自动送粉器内重新加入CNTs弥散分布的铜基复合粉末,其中CNTs在复合粉末内的含量与沉积上一层时相比增加0.19wt%,然后按照下一层的扫描轨迹进行激光-感应复合熔化沉积,当所有的二维薄片都被扫描完成后,形成三维的含量呈梯度分布的CNTs增强铜基复合材料。 (3) Preparation of CNTs-reinforced copper-based composites with gradient content: In the process of multi-layer laser-induction composite melting deposition, the laser used is a cross-flow CO 2 laser, and the induction heater used is an integrated modular high-frequency Induction heater, the specific process parameters are: laser power 10kW, laser scanning speed 5m/min, spot diameter 5mm, induction heating power 150kW, powder feeding rate 300g/min, spray angle 53°, lap rate 60%; in addition, each After depositing one layer, raise the laser-induction composite melting processing head by 1.01 mm along the Z axis, and at the same time re-add the copper-based composite powder with dispersed distribution of CNTs into the automatic powder feeder, and the content of CNTs in the composite powder is related to the deposition. One layer is increased by 0.19wt%, and then the laser-induction composite melting deposition is carried out according to the scanning trajectory of the next layer. When all the two-dimensional thin slices are scanned, a three-dimensional CNTs reinforced copper matrix with a gradient distribution is formed. composite material.
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