A kind of novel centrifugal casting machine
Technical field
The invention belongs to the Casting Equipment technical field, more particularly relate to a kind of novel centrifugal casting machine.
Background technology
Centrifugal casting machine is used for the inner sleeve alloy layer operation (as sliding bearing, bearing shell, aluminium alloy heat-generating disc etc.) of sleeve type work, and the casting of revolution class workpiece.at present, on market, the structure of existing centrifugal casting machine mostly is greatly: the central principal axis rotation, bottommost under it independently arranges a common oil cylinder or pressurized cylinder, this oil cylinder or pressurized cylinder are by the effect of push rod and central principal axis generation power, on central principal axis, three bearings are installed simultaneously, they are: be provided with respectively up and down a taper roll bearing that mainly produces active force when bearing oil cylinder or pressurized cylinder at the top workpiece and drawing thimble, with one be arranged on the centre position, rotate the deep groove ball bearing of the centrifugal force that produces in order to bear central shaft and upper/lower die, centrifugal casting machine is fixed by the mode that the spun casting engine housing is arranged on above workbench.Central principal axis is rotatable, and when oil cylinder or pressurized cylinder backform, thimble withstands workpiece, and thimble is subject to a downward power, and this power is delivered to taking over a business of push rod upper end.Then with the dynamic balance of oil cylinder or pressurized cylinder.When workpiece is pushed up by thimble, due to workpiece be combined with mould very tight, workpiece is stressed, counterdie is also stressed, counterdie is subject to top power upwards.Power is delivered on central principal axis by the counterdie fixed disk.Central principal axis is delivered to ejecting force above the centrifuge casing by top taper roll bearing, is born by work top at last.So the bearing in the middle of centrifuge wants to bear fully the ejecting force of workpiece.Larger and action time is short due to the active force of top workpiece, what thimble and whole casting system bore is that impulsive force is sizable, and during casting the temperature of cast liquid generally at least 700 degrees centigrade of left and right, so the condition of work of bearing is very poor.Several defectives that prior art exists are: 1) oil cylinder or the pressurized cylinder due to traditional centrifugal casting machine is to be fixed on irrotational table surface, uses so most cases is only suitable for separate unit; 2) be that after supporting bearing uses half a year, major part is damaged the most significantly, service life is low, easily causes whole casting system regularly must dismantle and change vitals.
Summary of the invention
The object of the invention is to overcome above existing centrifugal casting machine structural unreasonable, be embodied in bearing low service life, whole spun casting system maintenance rate and cost are high, and can only be fixed on the plane, use on non-rotating table top or base, and the many disadvantages of can not be neatly using as the core cell of automation centrifuge casting equipment.
A kind of Novel centrifugal casting machine provided by the invention can use by separate unit, and also can be placed on rotating table surface and use, and the main impulsive force that can avoid self-contained bearing to bear backform, improve its service efficiency; Also greatly reduced simultaneously the design difficulty of whole equipment, convenient core cell as automation centrifuge casting equipment uses.
for reaching the purpose of foregoing invention, the present invention is achieved by the following technical solutions: a kind of Novel centrifugal casting machine, comprise casing, casting system, be fixed on the central principal axis on casing, the motor (not shown in FIG.) that is connected with central principal axis by driving belt (not shown in FIG.), oil cylinder and control panel (not shown in FIG.), be primarily characterized in that, described oil cylinder is angling cylinder, while oil cylinder fixed mount of fixed equipment directly over it, angling cylinder and oil cylinder fixed mount link together, and the oil cylinder fixed mount closely is fixed in one by screw and centrifugal casting machine central principal axis,
Counterdie, counterdie fixed disk, thimble and push rod that described casting system comprises casting gate, the patrix that is positioned at the centrifugal casting machine top and is positioned at the middle part.
The lower end of described push rod is connected with the piston of angling cylinder, after passing the oil cylinder fixed mount, under the straight-through counterdie fixed disk in push rod upper end.And the push rod upper end is thimble fixedly, and angling cylinder is connected with the oil cylinder fixed mount, and the oil cylinder fixed mount is connected with central principal axis.
On described thimble was arranged on above the disk of push rod upper end securely, thimble and push rod closely were connected in one, and thimble and push rod closely are connected in one and carry out the backform motion, and the over top of thimble is goed deep in counterdie.
When the controlled signal of angling cylinder ejected, push rod is the top upwards, and active force is passed to workpiece by push rod, thimble.And workpiece force transmission to counterdie, then down to counterdie fixed disk, centrifugal casting machine central principal axis, oil cylinder fixed mount, arrive angling cylinder at last.Power is sent by angling cylinder, gets back at last angling cylinder, so work top does not need holding capacity.The most important thing is in the transmission of active force without bearing, therefore bearing does not need to bear ejecting force.
This Novel centrifuge casting machine, replaced common irrotational oil cylinder by angling cylinder and the oil cylinder fixed mount of setting up, realized: when the centrifugal casting machine central principal axis was rotated by top driving belt wheel drive by motor, mould, push rod, thimble, oil cylinder fixed mount and angling cylinder rotated together.Angling cylinder is accomplished can guarantee that again oil circuit is unimpeded, and performance to be better than common oil cylinder greatly in rotation.
The invention has the beneficial effects as follows: be angling cylinder by the non-rotary oil cylinder of tradition is changed, make simultaneously angling cylinder and the central principal axis of below, and casting system, be integrated, synchronous rotary.As long as this mode makes the bearing can guarantee of its outfit bear centrifugal force that rotation brings and the weight of beneath oil cylinder, oil cylinder fixed mount and top mould namely has been enough to, and can almost reduce the suffered most of impulsive force of self-contained bearing, improves its service efficiency; Also greatly reduced simultaneously the design difficulty of whole equipment, can use by separate unit, also the centrifuge housing can be arranged on rotating table surface and use, convenient core cell as automation centrifuge casting equipment uses.
Description of drawings
Fig. 1 is the structural representation of Novel centrifuge casting machine;
Fig. 2 is the structural representation that contrasts the traditional type centrifuge casting machine of reference.
In Fig. 1, casing-1, central principal axis-2, casting system-3, angling cylinder-4, oil cylinder fixed mount-5, casting gate-6, patrix-7, counterdie-8, counterdie fixed disk-9, thimble-10, push rod-11, screw-12, bearing is-13.
In Fig. 2, casing '-11, central principal axis '-22, casting system '-33, common oil cylinder or pressurized cylinder '-44, casting gate '-55, patrix '-66, counterdie '-77, counterdie fixed disk '-88, thimble '-99, push rod '-112, taper roll bearing-114, deep groove ball bearing-115, belt pulley-116.
The specific embodiment
In order to make technological means of the present invention, creation characteristic is convenient to understand with the goal of the invention of reaching, and sets forth the present invention below in conjunction with specific embodiment.
Embodiment 1
A kind of Novel centrifugal casting machine, the motor (not shown in FIG.), oil cylinder and the control panel (not shown in FIG.) that comprise casing 1, casting system 3, be fixed on central principal axis 2 on casing 1, be connected with central principal axis 2 by driving belt (not shown in FIG.), its principal character is that described oil cylinder is angling cylinder 4, while oil cylinder fixed mount 5 of fixed equipment directly over it, angling cylinder 4 links together with oil cylinder fixed mount 5, and oil cylinder fixed mount 5 closely is fixed in one by screw 12 and centrifugal casting machine central principal axis 2;
Counterdie 8, counterdie fixed disk 9, thimble 10 and push rod 11 that described casting system 3 comprises casting gate 6, the patrix 7 that is positioned at the centrifugal casting machine top and is positioned at the middle part.
The lower end of described push rod 11 is connected with angling cylinder 4, after push rod 11 passes oil cylinder fixed mount 5, under the straight-through counterdie fixed disk 9 in its upper end.Angling cylinder is connected with oil cylinder fixed mount 5,
On described thimble (10) is arranged on above the disk of push rod (11) upper end securely, thimble (10) closely is connected in one with push rod (11), thimble 10 closely is connected in one with push rod 11 and carries out the backform motion, and counterdie 8 is passed at the top of thimble 10.
In casting cycle, take out workpiece from mould, at first patrix be taken off, because product solidifies rear and mould has suitable adhesion, so will could come workpiece from mold ejection with very large power.Generally, must use hydraulic system or pneumatic pressurized cylinder that ejecting force is provided.
After yet the mould rotation stopped, when the controlled signal of angling cylinder 4 ejected, push rod 11 is the top upwards, and active force is delivered to workpiece by push rod 11, thimble 10.And workpiece force transmission to counterdie 8, then down to counterdie fixed disk 9, centrifugal casting machine central principal axis 2, oil cylinder fixed mount 5, arrive angling cylinder 4 at last.Power is sent by angling cylinder 4, gets back at last angling cylinder 4, so work top does not need holding capacity.The most important thing is that in the transmission of active force without bearing, bearing does not need to bear ejecting force.
This Novel centrifuge casting machine, replaced common irrotational oil cylinder by angling cylinder and the oil cylinder fixed mount of setting up, when having realized that the centrifugal casting machine central principal axis is rotated by top driving belt wheel drive by motor, mould, push rod, thimble, oil cylinder fixed mount and angling cylinder rotate together.Angling cylinder can be accomplished can guarantee that again oil circuit is unimpeded, and performance to be better than common oil cylinder greatly in rotation.