CN103122518A - Extra-wide spinning front-end production system without thread guiding rod - Google Patents

Extra-wide spinning front-end production system without thread guiding rod Download PDF

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Publication number
CN103122518A
CN103122518A CN2012100800722A CN201210080072A CN103122518A CN 103122518 A CN103122518 A CN 103122518A CN 2012100800722 A CN2012100800722 A CN 2012100800722A CN 201210080072 A CN201210080072 A CN 201210080072A CN 103122518 A CN103122518 A CN 103122518A
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unit
extra
slurry
seal wire
axle
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CN2012100800722A
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Chinese (zh)
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吴文容
金周锡
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Abstract

The invention relates to the technical field of an extra-wide spinning front-end and discloses an extra-wide spinning front-end production system without a thread guiding rod. The extra-wide spinning front-end production system without the thread guiding rod comprises a creel unit, a sizing unit and a re-beaming unit. The creel unit is directly connected with the sizing unit. The tail end of the sizing unit is provided with starching shafts. The plurality of starching shafts are placed at the front end of the re-beaming unit. The tail end of the re-beaming unit is provided with an extra-wide spinning shaft. The extra-wide spinning front-end production system without the thread guiding rod has the advantages that due to the fact that the thread guiding rod between a traditional starching shaft and the extra-wide spinning shaft is removed and the fabric width of the starching shaft is increased to 2700mm, a trumpet-shaped opening formed by yarn between the starching shaft and the extra-wide spinning shaft can be effectively reduced, friction between the yarn and the thread guiding rod is reduced, the distance between the starching shaft and the extra-wide spinning shaft is reduced, static electricity and tension deviation are removed, occurrence of thread broken can be avoided well, good product quality is guaranteed and production efficiency is improved.

Description

A kind of extra width weaving front road system without the seal wire rod
Technical field
The present invention relates to extra width weaving front road technical field, relate in particular to a kind of extra width weaving front road system without the seal wire rod.
Background technology
Weaving is closely bound up with people's life, and in the middle of daily life, people can use cloth the aspect such as wearing, live, have clothes when wearing the clothes, have in bed quilt, have tablecloth when having a meal, house can be used curtain, all can use cloth everywhere in the middle of our life.
The width of current common cloth is not large especially, but the cloth that now a lot of places need to be used is all very wide, such as sheet, curtain and dining table cloth etc., common way was all in the past, some sections very narrow cloth are sewed together by the method for making, so that its width increases, thereby reach instructions for use, but such way, owing to having increased the extra process of making one, just increased workload in the middle of invisible, wasted greatly human resources, and its flatness of the cloth after making is also not as the complete cloth of a slice, and aesthetic property has also reduced.
so current people are to very large of the demand of extra wide cloth, produce extra wide cloth, a dosis refracta on beam of a loom just needs to increase, a dosis refracta on beam of a loom increases, because common slurry axle only has 1780mm wide, by common slurry axle and together and become the extra width beam of a loom, will the slurry axle with and axle before form a large horn opening, when the horn opening angle is too large, the disc at yarn and the slurry axle two ends generation short-term that can rub, conventional warp rebeaming machine is all by eliminating yarn and starch friction between axle a seal wire rod being set between slurry axle and extra width beam of a loom, make yarn send perpendicular to the slurry axle, prior art thinks that the impact of the horn opening of eliminating wide-angle must use the seal wire rod.
Summary of the invention
The purpose of this invention is to provide a kind of simple in structure, extra width weaving front road system without the seal wire rod that can effectively reduce horn opening impact.
The present invention be solve the problems of the technologies described above the technical scheme of taking be the slurry axle the door width be increased to 2700mm:
A kind of extra width weaving front road system without the seal wire rod, comprise creel unit, slurry silk unit and and axle unit, described creel unit directly is connected with a slurry silk unit, the end of described slurry silk unit is provided with the slurry axle, some described slurry axles are placed in the also front end of axle unit, and the end of axle unit is provided with the extra width beam of a loom, and the door width of described slurry axle is 2700mm.
Preferably, be provided with a netted seal wire reed between described creel unit and slurry silk unit, the seal wire reed is slab structure, and described seal wire reed is provided with a plurality of porcelain eyes.
Preferably, described and axle unit comprises some slurry axles, some and frame and an extra width beam of a loom, and the door width of described extra width beam of a loom is 3600mm.
Preferably, described slurry axle is provided with 14 altogether, and every also is equipped with bilevel double-decker on frame.
Preferably, described creel unit comprises yarn circle frame and a plurality of yarn circle, and described yarn circle frame is Rotation Design.
Preferably, a described slurry silk unit comprises soaking paste roller, separate roller, drying unit, cylinder, slurry axle and support, and described separate roller is provided with five altogether, is connected with cold water in described separate roller.
Preferably, described drying unit adopts width greater than the wide cut baking oven of 2700mm, described wide cut baking oven comprises oven main body and the case lid of being located on oven main body, described case lid comprises fixed block in the middle of being positioned at and the movable block of both sides, be connected respectively by hinge between two movable blocks and fixed block, two movable blocks are connected respectively by spring with the surface of fixed block.
Preferably, be provided with a layered reed between described separate roller and drying unit, the support below described layered reed is provided with groove, is connected to lowering or hoisting gear on described layered reed, the lifting of described lowering or hoisting gear control hierarchy reed in groove.
Preferably, described cylinder be the door width greater than the wide-width cylinder of 2700mm, described cylinder is made by the 10mm steel plate, and removes outer field 5mm by the lathe car.
advantage of the present invention is: by saving traditional slurry axle and the seal wire rod between the extra width beam of a loom, increase to 2700mm by the door width that will starch axle simultaneously, thereby effectively reduce to starch the opening of the typhon shape that between axle and extra width beam of a loom, yarn forms, reduced the friction between yarn and slurry shaft end, simultaneously also can reduce to starch the distance between axle and extra width beam of a loom, and can eliminate static and tension force deviation, can better prevent the generation of breaking, slurry axle door width is widened to 2700mm multi-processing simultaneously 2700/1780=1.67 raw material doubly, as need on conventional machine with 24 and product only need 14 and just can complete with the present invention, greatly enhance productivity, also better guaranteed simultaneously product quality.
Description of drawings
Fig. 1 is the structural representation of creel unit in the present invention;
Fig. 2 is the structural representation of slurry silk unit in the present invention;
Fig. 3 is the structural representation of drying unit in the present invention;
Fig. 4 is in the present invention and the structural representation of axle unit.
Number in the figure is:
1, creel unit, 101, yarn circle frame, 102, the yarn circle, 201, separate roller, 202, drying unit, 203, cylinder, 204, slurry axle, 205, oven main body, 206, fixed block, 207 movable blocks, 208, spring, 209, layered reed, 210, groove, 211, lowering or hoisting gear, 301 and frame, 302, extra width beam of a loom, 4, the seal wire reed.
The specific embodiment
Below in conjunction with the drawings and the specific embodiments, the present invention is further illustrated.
as shown in Fig. 1-4, a kind of extra width weaving front road system without the seal wire rod, comprise creel unit 1, slurry silk unit and and the axle unit three parts, wherein creel unit 1 directly is connected with a slurry silk unit, be provided with a netted seal wire reed 4 between creel unit and slurry silk unit, the centre position that traditional seal wire reed is arranged at the warping unit and starches the silk unit, in the present invention, the seal wire reed is connected with a slurry silk unit, seal wire reed integral body is slab structure, be provided with a plurality of porcelain eyes that supply yarn to pass through on the seal wire reed, the yarn of creel unit directly enters into via the seal wire reed and starches a unit, be provided with slurry axle 204 in the end of starching a unit, the door width of slurry axle is 2700mm, the door width that replaces in traditional whole slurry and system only has the slurry axle of 1780mm, some described slurry axles are placed in the also front end of axle unit, and the end of axle unit be provided with extra width beam of a loom 302.
Wherein creel unit comprises yarn circle frame 101 and a plurality of yarn circle 102, yarn circle frame adopts rotatable design, the side of yarn circle frame all can be placed the yarn circle, after the yarn circle of a side is finished, can rotate the yarn circle that yarn circle frame uses opposite side, be wound with a yarns on each yarn circle, all yarns converge to together by the seal wire reed, then starch the silk operation by the slurry silk unit in warping and system.
wherein slurry silk unit comprises the soaking paste roller, separate roller 201, drying unit 201, cylinder 203, slurry axle 204 and support, yarn is completed slashing operation by the soaking paste roller, make all yarns be divided into some layers by separate roller again, separate roller in the present invention is provided with five altogether, five separate rollers can be divided into all yarns six layers, inside at separate roller is connected with cold water, so will produce a large amount of condensed waters on the table wall of separate roller, thereby can realize the sufficient lubrication to yarn, yarn is through the slurry silk with after lubricating, will be passed in drying unit, drying unit in the present invention adopts width greater than the wide cut baking oven of 2700mm, the wide cut baking oven comprises oven main body 205 and the case lid of being located on oven main body, case lid comprises fixed block 206 in the middle of being positioned at and the movable block 207 of both sides, be connected respectively by hinge between two movable blocks and fixed block, two movable blocks are connected respectively by spring 208 with the surface of fixed block, can come as required any movable block of folding, the case lid of tradition baking oven includes only two by the movable block of gemel connection, the surface of two movable blocks also connects by spring, like this in the movable block of a certain side of folding, the movable block of opposite side just is bound to be in opposite state, be provided with a layered reed 209 between separate roller and drying unit, be provided with groove 210 on the support below layered reed, be connected to lowering or hoisting gear 211 on layered reed, the lifting of lowering or hoisting gear control hierarchy reed in groove, when needs use layered reed, just by lowering or hoisting gear, layered reed is risen to desired location, when not needing to use layered reed, just by lowering or hoisting gear, layered reed is dropped in groove, having overcome traditional layered reed needs the shortcoming of frequent dismounting, because on the base in traditional slurry silk unit, groove is not set, layered reed just installs when needs use, just need to disassemble after using, because do not disassemble the normal operation that will hinder yarn, yarn is by after drying unit, will pass through cylinder, cylinder in the present invention adopts the door width greater than the wide-width cylinder of 2700mm, this cylinder adopts the steel plate of 10mm to roll and forms, simultaneously can go out car by the lathe car on the surface of cylinder and fall outer field 5mm, the outer surface that makes whole cylinder is the cylindrical of a rule, temperature in cylinder can reach 160 ℃.
wherein also axle unit comprises 14 slurry axles 204, seven pairs of that be oppositely arranged and frame 301 and extra width beams of a loom 302, wherein the door width of extra width beam of a loom is 3600mm, 14 slurry axles adopt that bilevel double-decker is unsettled to be set up, every also is equipped with two bayonet sockets in up and down on frame, the two ends of slurry axle are arranged in identical bayonet socket that be oppositely arranged and frame, because a door width of starching axle has increased to 2700mm, so slurry axle and extra width beam of a loom width is poor has just reduced, thereby effectively reduce to starch the opening of the typhon shape that between axle and extra width beam of a loom, yarn forms, reduced the friction between the disc at yarn and slurry axle two ends, simultaneously also can reduce to starch the distance between axle and extra width beam of a loom, and can eliminate static and tension force deviation, can better prevent the generation of breaking, greatly improved production efficiency, as on conventional machine with 24 and product also just can complete with 14, reach the efficient of 1.67 times, conventional machine, also better guaranteed simultaneously product quality.
The above is only the preferred embodiment of the present invention; should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the invention design; can also make some similar distortion and improvement, within these also should be considered as protection scope of the present invention.

Claims (9)

1. one kind without the extra width of seal wire rod weaving front road system, comprise creel unit, slurry silk unit and and axle unit, it is characterized in that, described creel unit directly is connected with a slurry silk unit, the end of described slurry silk unit is provided with the slurry axle, some described slurry axles are placed in and the front end of axle unit, and the end of axle unit is provided with the extra width beam of a loom, and the door width of described slurry axle is 2700mm.
2. a kind of extra width weaving front road system without the seal wire rod according to claim 1, is characterized in that, is provided with a netted seal wire reed between described creel unit and a slurry unit, and the seal wire reed is slab structure, and described seal wire reed is provided with a plurality of porcelain eyes.
3. a kind of extra width weaving front road system without the seal wire rod according to claim 1, is characterized in that, described and axle unit comprises some slurry axles, some and frame and an extra width beam of a loom, and the door width of described extra width beam of a loom is 3600mm.
4. a kind of extra width weaving front road system without the seal wire rod according to claim 3, is characterized in that, described slurry axle is provided with 14 altogether, is equipped with two of up and down slurry axles on every and frame and adopts bilevel double-deckers.
5. a kind of extra width weaving front road system without the seal wire rod according to claim 1, is characterized in that, described creel unit comprises yarn circle frame and a plurality of yarn circle, and described yarn circle frame is Rotation Design.
6. a kind of extra width weaving front road system without the seal wire rod according to claim 1, it is characterized in that, described slurry silk unit comprises soaking paste roller, separate roller, drying unit, cylinder, slurry axle and support, and described separate roller is provided with five altogether, is connected with cold water in described separate roller.
7. a kind of extra width weaving front road system without the seal wire rod according to claim 6, it is characterized in that, described drying unit adopts width greater than the wide cut baking oven of 2700mm, described wide cut baking oven comprises oven main body and the case lid of being located on oven main body, described case lid comprises fixed block in the middle of being positioned at and the movable block of both sides, be connected respectively by hinge between two movable blocks and fixed block, two movable blocks are connected respectively by spring with the surface of fixed block.
8. a kind of extra width weaving front road system without the seal wire rod according to claim 6, it is characterized in that, be provided with a layered reed between described separate roller and drying unit, the support of described layered reed below is provided with groove, be connected to lowering or hoisting gear on described layered reed, the lifting of described lowering or hoisting gear control hierarchy reed in groove.
9. a kind of extra width weaving front road system without the seal wire rod according to claim 6, is characterized in that, described cylinder be a width greater than the wide-width cylinder of 2700mm, described cylinder is made by the 10mm steel plate, and removes outer field 5mm by the lathe car.
CN2012100800722A 2011-11-18 2012-03-18 Extra-wide spinning front-end production system without thread guiding rod Pending CN103122518A (en)

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CN201110365896.X 2011-11-18
CN201110365896 2011-11-18
CN2012100800722A CN103122518A (en) 2011-11-18 2012-03-18 Extra-wide spinning front-end production system without thread guiding rod

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106930020A (en) * 2017-03-06 2017-07-07 江南大学 Segmented spun yarn warp knit warping constant part

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4569107A (en) * 1984-08-08 1986-02-11 Texfi Industries, Inc. Method of forming a warp beam for a textile loom
US4571792A (en) * 1983-05-16 1986-02-25 Tsudakoma Corp. Method of treating warp yarn ends in a sizing process
US6704980B1 (en) * 1999-03-30 2004-03-16 Asahi Kasei Kabushiki Kaisha Beam for weaving and sizing method
CN201125298Y (en) * 2007-11-08 2008-10-01 常州市第八纺织机械有限公司 High-density rotating creel
CN202323232U (en) * 2011-11-18 2012-07-11 吴文容 Extra-width spinning front procedure system without silk guide roller

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4571792A (en) * 1983-05-16 1986-02-25 Tsudakoma Corp. Method of treating warp yarn ends in a sizing process
US4569107A (en) * 1984-08-08 1986-02-11 Texfi Industries, Inc. Method of forming a warp beam for a textile loom
US6704980B1 (en) * 1999-03-30 2004-03-16 Asahi Kasei Kabushiki Kaisha Beam for weaving and sizing method
CN201125298Y (en) * 2007-11-08 2008-10-01 常州市第八纺织机械有限公司 High-density rotating creel
CN202323232U (en) * 2011-11-18 2012-07-11 吴文容 Extra-width spinning front procedure system without silk guide roller

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Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106930020A (en) * 2017-03-06 2017-07-07 江南大学 Segmented spun yarn warp knit warping constant part
CN106930020B (en) * 2017-03-06 2019-03-15 江南大学 Segmented spun yarn warp knit warping constant part

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Application publication date: 20130529

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