CN103121234A - Heating wire cutting machine - Google Patents

Heating wire cutting machine Download PDF

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Publication number
CN103121234A
CN103121234A CN2013100428895A CN201310042889A CN103121234A CN 103121234 A CN103121234 A CN 103121234A CN 2013100428895 A CN2013100428895 A CN 2013100428895A CN 201310042889 A CN201310042889 A CN 201310042889A CN 103121234 A CN103121234 A CN 103121234A
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China
Prior art keywords
heating wire
support
control system
cutting
servomotor
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CN2013100428895A
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Chinese (zh)
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CN103121234B (en
Inventor
张宇
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ZHEJIANG WEITAI AUTO PARTS CO Ltd
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ZHEJIANG WEITAI AUTO PARTS CO Ltd
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Priority to CN201310042889.5A priority Critical patent/CN103121234B/en
Publication of CN103121234A publication Critical patent/CN103121234A/en
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Abstract

The invention provides a heating wire cutting machine. The heating wire cutting machine comprises a machine body and a cutting mechanism, wherein the cutting mechanism is arranged on the machine body and can move back and forth on the machine body to cut an object to be cut or return. The cutting mechanism comprises a support frame and a heating wire, wherein the support frame is arranged on the machine body and can move back and forth on the machine body, and the heating wire is arranged on the support frame and moves along with the support frame. The cutting mechanism conducts thermal cutting to the object to be cut through the heating wire. The machine body is provided with a positioning mechanism which positions the object to be cut and further comprises a control system and a motive power mechanism I which is arranged on the machine body and drives the support frame to move back and forth. The heating wire and the motive power mechanism I are both electrically connected with the control system and are controlled by the control system to work. According to the heating wire cutting machine, the problems that the cutting size deviation is big, products deform, and a cutting surface is not smooth due to the fact that mechanical cutting is relied on are solved. The temperature and the speed of the heating wire can be adjusted, and cutting of different products can be met. The heating wire cutting machine is accurate in cutting size, smooth in cutting surface, beautiful in appearance, high in production efficiency, simple in structure, convenient to operate and low in cost.

Description

Heating wire cutting machine
Technical field
The present invention relates to the cutter sweep field, be specifically related to a kind of heating wire cutting machine.
Background technology
When traditional cutting mechanics cuts the filter core of nylon material, exist to rely on machine cuts to cause the problems such as the cut lengths deviation is large, deformation of products, cut surface out-of-flatness, cut lengths are inaccurate, and production efficiency is lower, operates also relatively loaded down with trivial details.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of heating wire cutting machine, overcome that the dependence machine cuts causes that the cut lengths deviation is large, deformation of products, the irregular problem of cut surface, temperature and the speed of heating wire are adjustable, can satisfy the cutting of different product, and cut lengths are accurate, cut surface is smooth, outward appearance is beautiful, and production efficiency is high, and is simple in structure, easy to operate, with low cost.
for solving above-mentioned existing technical problem, the present invention adopts following scheme: heating wire cutting machine, comprise body, be located at the cutting mechanism that also can move back and forth to cut object to be cut or return on body, described cutting mechanism comprises and is located on body and can and be located on support with the mobile heating wire of support at the support that moves back and forth on body, described cutting mechanism carries out thermal cutting by heating wire to object to be cut, described body is provided with the detent mechanism of location object to be cut, also comprise control system and be located at and drive the actuating unit I that support moves back and forth on body, described heating wire and actuating unit I all are electrically connected to control system and by control system control work.
As preferably, described control system comprises the voltage regulator that is electrically connected to heating wire, and described voltage regulator is controlled the operating voltage of heating wire to control the operating temperature of heating wire by adjusting.Voltage regulator is solid-state voltage regulator, makes the operating voltage of heating wire adjustable within the specific limits, thereby controls the operating temperature of heating wire.
As preferably, described heating wire one end is fixed on support, the other end is connected by spring with support, and described support is provided with for the regulating wheel with the heating wire tensioning.Heating wire coordinates tensioning with regulating wheel, spring, makes heating wire be in all the time tension, can make cutting accuracy remain on ± the 0.25mm scope in.
As preferably, described control system also comprise be electrically connected to heating wire so that the operating voltage of heating wire in safe voltage with interior commutator transformer.Commutator transformer adopts the commutator transformer of 24V, within the voltage of external circuits can being down to the safe voltage of 24V, allows device under low pressure work, and guarantees safety; Because safe voltage is in 36V, commutator transformer also can be the commutator transformer of 36V certainly.
As preferably, described control system also comprises controls the time delays controller that cutting mechanism moves back and forth interval time.By setup times delay controller delay time, control the return trip time of heating wire, be convenient to take out the object of well cutting.
As preferably, described actuating unit I comprises servomotor and is connected to the screw mandrel I of servomotor output, described support casing is located on the screw mandrel I and with the screw mandrel I and is threaded, described servomotor rotates and drives the rotation of screw mandrel I and then drive support-moving, described body is provided with the guide rail that moves back and forth for support, thereby described control system comprises the auxiliary reclay of realizing that for controlling the servomotor rotating control support moves back and forth.Adopt the servomotor rotating, realize that heating wire moves back and forth, enhance productivity, auxiliary reclay can be controlled the servomotor rotating.
As preferably, described control system comprises the servomotor speed regulator in order to the rotating speed of regulating servomotor that is electrically connected to servomotor, and described control system regulates by the servomotor speed regulator translational speed that the rotating speed of servomotor realizes regulating cutting mechanism.The servomotor speed regulator can be regulated the rotating speed of servomotor, and then regulates the operating rate of heating wire, thereby can cut the product of different size.
As preferably, described detent mechanism comprise relative to the fixing holding paper mould that is provided with cylindrical hole of body and on being located at body with can moving with close or away from the end face jig of holding paper mould, object to be cut can pass from cylindrical hole and withstand on the end face jig relative to body that the holding paper mould coordinates.The holding paper mould is provided with cylindrical hole, can be well fixing filter core, when guaranteeing to cut, the object to be cut such as filter core is indeformable, during work, the object to be cut such as filter core relies on holding paper mould and end face mould with cylindrical hole fix and locate, guarantee the perpendicularity of the objects to be cut such as filter core, indeformable during cutting.
As preferably, described end face jig relatively body move left and right with near or away from the holding paper mould, described body is provided with and drives the actuating unit II that the end face jig moves, and described actuating unit II is electrically connected to control system and by control system control work.
As preferably, described actuating unit II be located on body cylinder, be located at the end face jig support of steam-cylinder piston boom end, the end face jig is connected with end face jig support.End face jig support is connected with cylinder, by cylinder control its move left and right away from or near cylindrical fixture, be convenient to take out the object of well cutting.
As preferably, described end face jig relatively body move forward and backward with near or away from the holding paper mould, described body is provided with end face jig support, described end face jig support is connected by the screw mandrel II with the end face jig, described end face jig support and screw mandrel II threaded engagement, described screw mandrel II opposing end surface jig support rotate drive the end face jig move forward and backward near or away from the holding paper mould.The end face jig is connected with end face jig support by the screw mandrel II, can move forward and backward, thereby the distance between adjusting and cylindrical fixture realizes the size that cutting is different.
Beneficial effect:
The heating wire cutting machine that the present invention adopts technique scheme to provide, overcome the dependence machine cuts and caused the problems such as the cut lengths deviation is large, deformation of products, cut surface out-of-flatness, temperature and the speed of heating wire are adjustable, can satisfy the cutting of different product, and cut lengths are accurate, cut surface is smooth, outward appearance is beautiful, and production efficiency is high, and is simple in structure, easy to operate, with low cost.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is partial structurtes schematic diagram of the present invention;
Fig. 4 is control system structural representation of the present invention.
The specific embodiment
as shown in Figures 1 to 4, heating wire cutting machine, comprise body 1, be located at the cutting mechanism that also can move back and forth to cut object to be cut or return on body 1, described cutting mechanism comprises and is located on body 1 and can and be located on support 8 with the mobile heating wire 2 of support 8 at the support 8 that moves back and forth on body 1, described cutting mechanism carries out thermal cutting by 2 pairs of objects to be cut of heating wire, described body 1 is provided with the detent mechanism of location object to be cut, also comprise control system and be located at and drive the actuating unit I that support 8 moves back and forth on body 1, described heating wire 2 and actuating unit I all are electrically connected to control system and by control system control work.Described heating wire 2 one ends are fixed on support 8, the other end is connected by spring 21 with support 8, and described support 8 is provided with for the regulating wheel 20 that coordinates with heating wire 2 heating wire 2 tensionings.
Described control system comprises the voltage regulator 3 that is electrically connected to heating wire 2, and described voltage regulator 3 is controlled the operating voltage of heating wire 2 to control the operating temperature of heating wire 2 by adjusting.Described control system also comprise be electrically connected to heating wire 2 so that the operating voltage of heating wire 2 in safe voltage with interior commutator transformer 4.Described control system also comprises controls the time delays controller 11 that cutting mechanism moves back and forth interval time.
Described actuating unit I comprises servomotor 5 and is connected to the screw mandrel I 9 of servomotor 5 outputs, described support 8 is set on screw mandrel I 9 and with screw mandrel I 9 and is threaded, described servomotor 5 rotates to drive 9 rotations of screw mandrel I and then drive support 8 and moves, described body 1 is provided with the guide rail 10 that moves back and forth for support 8, thereby described control system comprises the auxiliary reclay 6 of realizing that for controlling servomotor 5 rotatings control support 8 moves back and forth.Described control system comprises the servomotor speed regulator 7 in order to the rotating speed of regulating servomotor 5 that is electrically connected to servomotor 5, and described control system regulates by servomotor speed regulator 7 translational speed that the rotating speed of servomotors 5 realizes regulating cutting mechanism.
Described detent mechanism comprise relative to the fixing holding paper mould 12 that is provided with cylindrical hole of body 1 and on being located at body 1 with can moving with close or away from the end face jig 13 of holding paper mould 12, object to be cut passes from cylindrical hole and can withstand on end face jig 13 relative to body 1 that holding paper mould 12 coordinates.Described end face jig 13 relatively body 1 move left and right with near or away from holding paper mould 12, described body 1 is provided with and drives the actuating unit II that end face jig 13 moves, and described actuating unit II is electrically connected to control system and by control system control work.Described actuating unit II be located on body cylinder 16, be located at the end face jig support 14 of cylinder 16 piston rod ends, end face jig 13 is connected with end face jig support 14.Described end face jig 13 relatively body 1 move forward and backward with near or away from holding paper mould 12, described body 1 is provided with end face jig support 14, described end face jig support 14 is connected by screw mandrel II 15 with end face jig 13, described end face jig support 14 and screw mandrel II 15 threaded engagement, described screw mandrel II 15 opposing end surface jig supports 14 rotate drive end face jigs 13 move forward and backward near or away from holding paper mould 12.
Described object to be cut is filter core, and described holding paper mould 12 is cylinder, and holding paper mould 12 is fixed on ground or body 1 by base, holding paper mould 12 is fixed by hexagon socket head cap screw with base, for convenience detach, can change different holding paper moulds 12, be fit to the filter core of cutting different-diameter.End face jig 13 can adopt cylindrical.Described voltage regulator 3, commutator transformer 4, auxiliary reclay 6, servomotor speed regulator 7, time delays controller 11 all are located in control cabinet 17.Described control cabinet 17 is provided with the switch 18 that starts or cut out servomotor 5.Described control cabinet 17 is provided with adjusting knob 19, and adjusting knob 19 is connected with servomotor speed regulator 7, and rotation adjusting knob 19 can be regulated the rotating speed of servomotor 5.
Also slide rail 22 can be set on body 1 in the present embodiment, end face jig support 14 slides on slide rail 22, end face jig 13 by end face jig support 14 horizontally slip on slide rail 22 realize near or away from holding paper mould 12; Also can be slide rail 22 coordinates with the actuating unit II.

Claims (10)

1. heating wire cutting machine, comprise body (1), be located at the upper cutting mechanism that also can move back and forth to cut object to be cut or return of body (1), it is characterized in that: described cutting mechanism comprises being located at the support (8) that also can move back and forth on body (1) and being located at support (8) on body (1) to be gone up with the mobile heating wire (2) of support (8), described cutting mechanism carries out thermal cutting by heating wire (2) to object to be cut, described body (1) is provided with the detent mechanism of location object to be cut, also comprise control system and be located at the actuating unit I that body (1) upper drive support (8) moves back and forth, described heating wire (2) and actuating unit I all are electrically connected to control system and by control system control work.
2. heating wire cutting machine according to claim 1, it is characterized in that: described heating wire (2) one ends are fixed on support (8), the other end is connected by spring (21) with support (8), and described support (8) is provided with for the regulating wheel (20) that coordinates with heating wire (2) heating wire (2) tensioning.
3. heating wire cutting machine according to claim 1 and 2, it is characterized in that: described control system comprises the voltage regulator (3) that is electrically connected to heating wire (2), and described voltage regulator (3) is controlled the operating voltage of heating wire (2) to control the operating temperature of heating wire (2) by adjusting.
4. heating wire cutting machine according to claim 3 is characterized in that: described control system also comprise be electrically connected to heating wire (2) so that the operating voltage of heating wire (2) in safe voltage with interior commutator transformer (4) with control the time delays controller (11) that cutting mechanism moves back and forth interval time.
5. according to claim 1 and 2 or 4 described heating wire cutting machines, it is characterized in that: described actuating unit I comprises servomotor (5) and is connected to the screw mandrel I (9) of servomotor (5) output, described support (8) is set in screw mandrel I (9) upward and is threaded with screw mandrel I (9), described servomotor (5) rotates to drive screw mandrel I (9) rotation and then drive support (8) and moves, described body (1) is provided with the guide rail (10) that moves back and forth for support (8), described control system comprises for controlling servomotor (5) thereby rotating realizes controlling the auxiliary reclay (6) that support (8) moves back and forth.
6. heating wire cutting machine according to claim 5, it is characterized in that: described control system comprises the servomotor speed regulator (7) in order to the rotating speed of regulating servomotor (5) that is electrically connected to servomotor (5), and described control system regulates by servomotor speed regulator (7) translational speed that the rotating speed of servomotor (5) realizes regulating cutting mechanism.
7. according to claim 1 and 2 or 4 or 6 described heating wire cutting machines, it is characterized in that: described detent mechanism comprise relative to the fixing holding paper mould (12) that is provided with cylindrical hole of body (1) and be located at body (1) upper with can the moving with close or away from the end face jig (13) of holding paper mould (12), object to be cut can pass from cylindrical hole and withstand on end face jig (13) relative to body (1) of holding paper mould (12) cooperation.
8. heating wire cutting machine according to claim 7, it is characterized in that: described end face jig (13) relatively body (1) move left and right with near or away from holding paper mould (12), described body (1) is provided with and drives the mobile actuating unit II of end face jig (13), and described actuating unit II is electrically connected to control system and by control system control work.
9. heating wire cutting machine according to claim 8, it is characterized in that: described actuating unit II be located on body cylinder (16), be located at the end face jig support (14) of the piston rod end of cylinder (16), end face jig (13) is connected with end face jig support (14).
10. heating wire cutting machine according to claim 9, it is characterized in that: described end face jig (13) relatively body (1) move forward and backward with near or away from holding paper mould (12), described body (1) is provided with end face jig support (14), described end face jig support (14) is connected by screw mandrel II (15) with end face jig (13), described end face jig support (14) and screw mandrel II (15) threaded engagement, described screw mandrel II (15) opposing end surface jig support (14) rotate to drive end face jig (13) move forward and backward near or away from holding paper mould (12).
CN201310042889.5A 2013-01-31 2013-01-31 Heating wire cutting machine Active CN103121234B (en)

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CN103121234B CN103121234B (en) 2015-04-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104389152A (en) * 2014-12-17 2015-03-04 刘桂芹 Intelligent cutting machine
CN104723405A (en) * 2013-12-20 2015-06-24 佛山市顺德区小牛机械有限公司 Protective film cutting device

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643311C1 (en) * 1996-10-21 1997-11-13 Conrad Apparatebau Gmbh Power system for clamping and cutting metal, glass or ceramic tube or rod workpieces
US6335508B1 (en) * 2000-05-25 2002-01-01 Kyong H. Nam Pipe handling system for laser and other pipe treating processes
WO2006135277A2 (en) * 2005-06-14 2006-12-21 Sergey Vladimirovich Smirnov Device for cutting thermoplastic materials
CN200974267Y (en) * 2006-11-14 2007-11-14 南方汇通股份有限公司 Foam die cutting machine
CN201056006Y (en) * 2007-07-06 2008-05-07 庄添财 Carbon fiber tube cut-off machine
CN201300443Y (en) * 2008-12-02 2009-09-02 高长峰 Guiding hole locating device
CN201693233U (en) * 2010-02-03 2011-01-05 南塑建材塑胶制品(深圳)有限公司 Recycling planning machine of middle-heavy caliber PE tubing
CN102019633A (en) * 2010-12-17 2011-04-20 西安建筑科技大学 Numerical control thermal cutting machining system used for building blank mold
CN203019471U (en) * 2013-01-31 2013-06-26 浙江威泰汽配有限公司 Electric heating wire cutting machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643311C1 (en) * 1996-10-21 1997-11-13 Conrad Apparatebau Gmbh Power system for clamping and cutting metal, glass or ceramic tube or rod workpieces
US6335508B1 (en) * 2000-05-25 2002-01-01 Kyong H. Nam Pipe handling system for laser and other pipe treating processes
WO2006135277A2 (en) * 2005-06-14 2006-12-21 Sergey Vladimirovich Smirnov Device for cutting thermoplastic materials
CN200974267Y (en) * 2006-11-14 2007-11-14 南方汇通股份有限公司 Foam die cutting machine
CN201056006Y (en) * 2007-07-06 2008-05-07 庄添财 Carbon fiber tube cut-off machine
CN201300443Y (en) * 2008-12-02 2009-09-02 高长峰 Guiding hole locating device
CN201693233U (en) * 2010-02-03 2011-01-05 南塑建材塑胶制品(深圳)有限公司 Recycling planning machine of middle-heavy caliber PE tubing
CN102019633A (en) * 2010-12-17 2011-04-20 西安建筑科技大学 Numerical control thermal cutting machining system used for building blank mold
CN203019471U (en) * 2013-01-31 2013-06-26 浙江威泰汽配有限公司 Electric heating wire cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104723405A (en) * 2013-12-20 2015-06-24 佛山市顺德区小牛机械有限公司 Protective film cutting device
CN104389152A (en) * 2014-12-17 2015-03-04 刘桂芹 Intelligent cutting machine

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Denomination of invention: Electric hot wire cutting machine

Effective date of registration: 20221027

Granted publication date: 20150429

Pledgee: Industrial Commercial Bank of China Ltd. Changxin branch

Pledgor: ZHEJIANG WEITAI AUTOMOBILE PARTS Co.,Ltd.

Registration number: Y2022980019850

PE01 Entry into force of the registration of the contract for pledge of patent right