CN103117622A - Motor subassembly for energy-saving air condition compressor - Google Patents
Motor subassembly for energy-saving air condition compressor Download PDFInfo
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- CN103117622A CN103117622A CN201310080655XA CN201310080655A CN103117622A CN 103117622 A CN103117622 A CN 103117622A CN 201310080655X A CN201310080655X A CN 201310080655XA CN 201310080655 A CN201310080655 A CN 201310080655A CN 103117622 A CN103117622 A CN 103117622A
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Abstract
The invention relates to a motor subassembly for an energy-saving air condition compressor. The motor subassembly comprises a stator, a rotor matched with the stator and a rotating shaft matched with the rotor, wherein the rotor is provided with a shaft hole, the rotor is assembled in the stator after installation, the rotating shaft is installed in the shaft hole of the rotor, aluminum end rings and balance rivet feet directly connected onto the aluminum end rings are arranged at two ends of the rotor, balance blocks are connected onto the aluminum end rings through the balance rivet feet, and the maximal lengths of the stator and the rotor are not larger than 125mm. According to the motor subassembly for the energy-saving air condition compressor, motor power is improved by increasing the length of an iron core on the premise that the external diameter of a motor is not increased, the external diameter of the motor is relatively reduced, balance of the motor is achieved by directly connecting the balance blocks, the motor of the air condition compressor is enabled to be high in capacity, high in power, efficiency and energy efficiency ratio, small in vibration, balanced in temperature, low in temperature rise, good in insulation effect and long in service life, the power factor and the efficiency index of the motor are correspondingly improved, energy efficiency limit value of the motor is improved, and purposes of saving energy and reducing consumption are achieved.
Description
Technical field
the present invention relates to a kind of motor, particularly relate to a kind of energy-saving type air conditioner electric moto used in compressor assembly.
Background technology
the compressor of air conditioner capacity motor is all smaller at present, and power of motor is little, and efficiency index is low, generally only has 84~85%, and insulation processing is poor, and insulation property are unstable.And, in existing life, the capacity of air-conditioning is increasing, this continues to increase with regard to the power that requires air conditioner motor.The prior art air conditioner motor adds high-power, only has by the expanded motor diameter and reaches requirement, and, due to the limitation of compressor of air conditioner volume, require to be issued to requirement in the prerequisite that does not strengthen compressor of air conditioner motor external diameter.
Summary of the invention
the purpose of this invention is to provide a kind of energy-saving type air conditioner electric moto used in compressor assembly.
for achieving the above object, the technical solution used in the present invention is:
a kind of energy-saving type air conditioner electric moto used in compressor assembly, the rotor that comprises stator, is complementary with described stator and the rotating shaft be complementary with described rotor, offer axis hole on described rotor, after installing, described rotor is assemblied in described stator, described rotating shaft is arranged in the axis hole of described rotor, the two ends of described rotor are provided with the aluminium end ring, directly are connected to the balance riveting pin on described aluminium end ring, and balance weight is connected on described aluminium end ring by described balance riveting pin; The maximum length of described stator, rotor is not more than 125mm.
preferably, after the installation, the external diameter of described electric machine assembly is not more than 172mm.
preferably, the precision of described axis hole is±
0.009mm; The roughness of described axis hole is 0.75-0.85mm.
preferably, described stator is by a plurality of stator lasmination closed assemblies, and described rotor is by a plurality of rotor pack closed assemblies, and described stator lasmination, rotor pack adopt silicon steel sheet DW470.
because technique scheme is used, the present invention compared with prior art has following advantages:
the present invention in the situation that do not increase the motor external diameter, increases core length by employing and improves power of motor, relative decrease the motor external diameter, and solved the balance of motor by direct-connected balance weight, and make the compressor of air conditioner capacity motor large, power, efficiency, Energy Efficiency Ratio are high, noise is low, vibrate little, temperature equalization, temperature rise is low, insulation effect is good, the corresponding raising of power factor (PF) and efficiency index, long service life, improve the efficiency limit value, reached energy-saving and cost-reducing purpose.
The accompanying drawing explanation
accompanying drawing 1 is assembly drawing of the present invention;
accompanying drawing 2 is the structural representation one of stator in the present invention;
accompanying drawing 3 is the structural representation two of stator in the present invention;
accompanying drawing 4 is the structural representation of rotor of the present invention;
the left view that accompanying drawing 5 is accompanying drawing 4;
the right view that accompanying drawing 6 is accompanying drawing 4.
wherein: 1, stator; 2, rotor; 20, axis hole; 21, aluminium end ring; 22, balance riveting pin; 23, balance weight.
Embodiment
below in conjunction with drawings and Examples, the invention will be further described:
a kind of energy-saving type air conditioner electric moto used in compressor assembly as shown in Figure 1, comprise stator 1, the rotor 2 be complementary with stator 1 and the rotating shaft be complementary with rotor 2.
in the present embodiment: stator 1 is by a plurality of stator lasmination closed assemblies, rotor 2 is by a plurality of rotor pack closed assemblies, and the use material silicon steel disc WW800 that stator lasmination, rotor pack discard tradition, adopt silicon steel sheet DW470, reduces stator 1, rotor 2 loss at work.In the lamination process of stator lasmination, rotor pack, the Chinese patent " a kind of moulding die " that the publication number that adopts applicant's application is 102035312A carries out auto-tensioning, and automatic pressure regulation is controlled, infrared electro is measured folded high, thereby the insulating barrier between the assurance lamination does not destroy, reduce iron loss and eddy current between slice, thin piece, thereby improve the electric efficiency index.
as shown in Fig. 4-6: on the rotor 2 after lamination, offer axis hole 20, be controlled at ± 0.009mm of the precision of axis hole 20, adopt round broach pulling eye, extruding hobboing cutter to roll hole, make the axis hole surface roughness reach 0.8mm, improve precision, the motor Energy Efficiency Ratio of motor, reduced loss, noise and vibration simultaneously.
the two ends of rotor 2 are provided with aluminium end ring 21, directly are connected to the balance riveting pin 22 on aluminium end ring 21, balance weight 23 is connected on aluminium end ring 21 by balance riveting pin 22, and like this, balance weight 23 riveting accurately is on aluminium end ring 21, improve the degree of balance of rotor 2, reduce motor noise, vibration.
after stator 1, rotor 2 and rotating shaft are installed, rotor 2 is assemblied in stator 1, rotating shaft is arranged in the axis hole 20 of rotor 2, in the situation that do not increase the motor external diameter, the maximum length of stator 1, rotor 2 is not more than 125mm, improve power of motor by the length that increases stator 1, rotor, and make the external diameter of motor be not more than 172mm.
in addition, motor adopts a kind of dip painting installation of Chinese patent " " that the application number of applicant's application is 2013100219866 to carry out dipping lacquer, and adopt automatic baking oven, temperature equalization while making machine operation, temperature rise is low, insulation property are more stable, long service life, and power factor (PF) and efficiency index all reach very large raising.
like this, the application has overcome the defects such as existing compressor of air conditioner capacity motor is little, increase power of motor and can only increase the motor external diameter, efficiency index is low, service life and safe operating life are low, the problems such as insulation property are poor, by adopting advanced technology, in the situation that do not increase the motor external diameter, by adopting automatic stack pressure, tensioner, the techniques such as dipping lacquer, in the situation that do not increase the motor external diameter, increase core length by employing and improve power of motor, relative decrease the motor external diameter, make the compressor of air conditioner capacity motor large, power, efficiency, Energy Efficiency Ratio is high, noise is low, vibrate little, temperature equalization, temperature rise is low, insulation effect is good, the corresponding raising of power factor (PF) and efficiency index, long service life, improved the efficiency limit value, reached energy-saving and cost-reducing purpose.
above-described embodiment is only explanation technical conceive of the present invention and characteristics, and its purpose is to allow the person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.
Claims (4)
1. an energy-saving type air conditioner electric moto used in compressor assembly, the rotor that comprises stator, is complementary with described stator and the rotating shaft be complementary with described rotor, offer axis hole on described rotor, after installing, described rotor is assemblied in described stator, described rotating shaft is arranged in the axis hole of described rotor, it is characterized in that: the two ends of described rotor are provided with the aluminium end ring, directly are connected to the balance riveting pin on described aluminium end ring, and balance weight is connected on described aluminium end ring by described balance riveting pin; The maximum length of described stator, rotor is not more than 125mm.
2. energy-saving type air conditioner electric moto used in compressor assembly according to claim 1, is characterized in that: the external diameter of described electric machine assembly afterwards is installed and is not more than 172mm.
3. energy-saving type air conditioner electric moto used in compressor assembly according to claim 1 is characterized in that: the precision of described axis hole is ± 0.009mm; The roughness of described axis hole is 0.75-0.85mm.
4. energy-saving type air conditioner electric moto used in compressor assembly according to claim 1 is characterized in that: described stator is by a plurality of stator lasmination closed assemblies, and described rotor is by a plurality of rotor pack closed assemblies, and described stator lasmination, rotor pack adopt silicon steel sheet DW470.
Priority Applications (1)
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CN201310080655XA CN103117622A (en) | 2013-03-14 | 2013-03-14 | Motor subassembly for energy-saving air condition compressor |
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CN201310080655XA CN103117622A (en) | 2013-03-14 | 2013-03-14 | Motor subassembly for energy-saving air condition compressor |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101117959A (en) * | 2006-08-03 | 2008-02-06 | 三星光州电子株式会社 | Close type compressor |
CN101232219A (en) * | 2007-01-25 | 2008-07-30 | 乐金电子(天津)电器有限公司 | Jointing construction of balance block and electric machine rotor of compressor |
CN101764486A (en) * | 2009-09-24 | 2010-06-30 | 无锡哈电电机有限公司 | Low voltage high-power threephase asynchronous motor |
JP2012165534A (en) * | 2011-02-04 | 2012-08-30 | Fuji Electric Co Ltd | Rotor for permanent magnet rotary electric machine and balance adjustment method therefor |
CN203151300U (en) * | 2013-03-14 | 2013-08-21 | 苏州百狮腾电气有限公司 | Motor assembly for energy-saving air-conditioning compressor |
-
2013
- 2013-03-14 CN CN201310080655XA patent/CN103117622A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101117959A (en) * | 2006-08-03 | 2008-02-06 | 三星光州电子株式会社 | Close type compressor |
CN101232219A (en) * | 2007-01-25 | 2008-07-30 | 乐金电子(天津)电器有限公司 | Jointing construction of balance block and electric machine rotor of compressor |
CN101764486A (en) * | 2009-09-24 | 2010-06-30 | 无锡哈电电机有限公司 | Low voltage high-power threephase asynchronous motor |
JP2012165534A (en) * | 2011-02-04 | 2012-08-30 | Fuji Electric Co Ltd | Rotor for permanent magnet rotary electric machine and balance adjustment method therefor |
CN203151300U (en) * | 2013-03-14 | 2013-08-21 | 苏州百狮腾电气有限公司 | Motor assembly for energy-saving air-conditioning compressor |
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Application publication date: 20130522 |