CN103117115B - A kind of electric wire and cable conductor - Google Patents
A kind of electric wire and cable conductor Download PDFInfo
- Publication number
- CN103117115B CN103117115B CN201310054708.0A CN201310054708A CN103117115B CN 103117115 B CN103117115 B CN 103117115B CN 201310054708 A CN201310054708 A CN 201310054708A CN 103117115 B CN103117115 B CN 103117115B
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- CN
- China
- Prior art keywords
- copper
- aluminium alloy
- conductor
- electric wire
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
- H01B5/10—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/023—Alloys based on aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
- H01B5/10—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material
- H01B5/102—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core
- H01B5/104—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material stranded around a high tensile strength core composed of metallic wires, e.g. steel wires
Abstract
A kind of electric wire and cable conductor of the present invention; (oxide layer is very thin for the bulk oxidation layer of proposition reservation copper and aluminium alloy; resistance very little) it is used as isolated protective layer; prevent electrochemical reaction; it is that overlap joint combines that copper coordinates with aluminium alloy (such as almag, rare earth aluminium alloy), and by the division of isolated protective layer, copper, aluminium alloy form two conductors relatively independent but that current potential is equal; electromagnetic interference will not be produced between each other, and electric current distribution even results greatly improve.A kind of electric wire and cable conductor is suitable for the electric wire of various voltage class.
Description
Technical field
The present invention relates to the electric wire that a kind of electric wire and cable conductor is suitable for various voltage class.
Background technology
Existing wires and cables industry is in order to improve current-carrying capacity, cost declining, it is proposed that high-strength copper-coated aluminum cable conductor, expansion
Footpath steel-cored aluminium strand, hollow core cable, high voltage hollow cable, combined conductor power cable, multiple fission copper or aluminium busbar.But also
It is not find a more effective fruit cost declining, improve the method for current-carrying capacity.It is copper, aluminium, copper that the conductor of above-mentioned series products, which uses,
There is the conductor being dielectrically separated between alclad, copper aluminium, its shortcoming：
1. copper current-carrying capacity is small, temperature rise is of high cost.
2. aluminium current-carrying capacity is small, temperature rise, aluminium conductivity is with copper than relatively poor and oxidizable.
It is that metallurgical binding (match somebody with somebody by prior art copper and aluminium 3. copper clad aluminum current-carrying capacity is small, temperature rise, copper clad aluminum complex process
It must be metallurgical binding to close use, not so there is electrochemical reaction), the adhesiveness of copper aluminium is that copper is not stratified with aluminium, is an entirety,
Electric current distribution is uneven.For isometrical copper wire compared with copper-clad aluminum conductor, copper wire is bigger than copper-clad aluminum conductor current-carrying capacity, isometrical copper-clad
Aluminium cable is not energy saving compared with copper cable, and waste and old CCA electric wire, in recycling, copper aluminum separation technique is complicated, pollution
Seriously.
4. the shortcomings that multiple fission copper or aluminium busbar：Current-carrying capacity is small, temperature rise, is dielectrically separated between copper aluminium, copper aluminium electrification
Reaction solves, but copper, aluminium are two independent conductors, not equipotential, and the electromagnetic field between two conductors interferes with each other, mutually drop
Low current-carrying capacity.
The content of the invention
The shortcomings that the purpose of the present invention is overcoming the prior art, propose the bulk oxidation layer (oxidation for retaining copper and aluminium alloy
Very thin, the resistance very little of layer) isolated protective layer is used as, prevent electrochemical reaction, (such as almag, rare earth aluminium close copper with aluminium alloy
Gold) to coordinate be that overlap joint combines, by the division of isolated protective layer, copper, aluminium alloy formed two it is relatively independent but current potential is equal
Conductor, will not produce electromagnetic interference between each other, and electric current distribution even results greatly improve.
Realize the technical solution of the object of the invention：A kind of electric wire and cable conductor of the present invention is to be used for：Conductor is led using outer layer
Body is that copper, inner conductor are aluminium alloys, has copper sheathing as isolated protective layer, conductor structure by the use of the bulk oxidation layer of copper, aluminium alloy
Aluminium alloy bars (major diameter is rod, and diameter is line less than 5mm), copper twist aluminium alloy wire, expanding copper twists aluminium alloy stranded conductor, copper twists steel core
Aluminium alloy stranded conductor, expanding copper twist steel core aluminum alloy stranded wire；Above-mentioned conductor is needed according to voltage class can the additional insulation on conductor
Layer or shield dielectric layer.
The beneficial effects of the invention are as follows：A kind of electric wire and cable conductor is by the use of the bulk oxidation layer of copper and aluminium alloy as isolating
Protective layer, it is that overlap joint combines that copper coordinates with aluminium alloy, and electric current distribution even results are than copper, aluminium, copper clad aluminum (copper metallurgy of aluminium knot
Close), there is the conductor being dielectrically separated to get well between copper aluminium.1. isometrical copper wire is compared with copper sheathing aluminium alloy wire, copper sheathing aluminium alloy wire
Current-carrying capacity is big, and temperature rise is low；2. isometrical copper rod, compared with copper sheathing aluminium alloy bars, copper sheathing aluminium alloy bars current-carrying capacity is big, and temperature rise is low；③
Isometrical copper stranded conductor is compared with copper twists aluminium alloy wire, and copper strand aluminium alloy wire current-carrying capacity is big, and temperature rise is low.A kind of electric wire and cable conductor ratio
Have that the conductor current-carrying capacity being dielectrically separated from is big, and temperature rise is low between copper, aluminium, copper clad aluminum, copper aluminium.Metal oxide layer does isolated protective layer
Improve that current-carrying capacity, temperature rise be low, energy-saving effect of cost declining using realizing.
The present invention is further described below in conjunction with the accompanying drawings
Brief description of the drawings
Attached drawing 1 (copper sheathing aluminium alloy bars), attached drawing 2 (copper strand aluminium alloy wire), attached drawing 3 (expanding copper strand aluminium alloy wire), attached drawing 4
(copper strand steel core aluminum alloy stranded wire), attached drawing 5 (expanding copper strand steel core aluminum alloy stranded wire), for the structure diagram of the present invention.
In attached drawing 1：1. copper sheathing, 2. aluminium alloy bars.
In attached drawing 2：1. copper stranded conductor, 2. aluminium alloy stranded conductors.
In attached drawing 3：1. copper stranded conductor, 2. aluminium alloy stranded conductors, 3. expanding foamed plastics.
In attached drawing 4：1. copper stranded conductor, 2. aluminium alloy stranded conductors, 4 steel strand wires.
In attached drawing 5：1. copper stranded conductor, 2. aluminium alloy stranded conductors, 3. expanding foamed plastics, 4. steel strand wires.
Embodiment
The embodiment of the present invention is described further below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of electric wire and cable conductor of the present invention, makes copper sheathing aluminium alloy bars, the method for line：Retain copper sheathing
(1) with the bulk oxidation layer of aluminium alloy bars (2), copper sheathing (1) is sleeved on aluminium alloy bars (2), by pipe mill by copper sheathing (1) with
Aluminium alloy bars, (2) mechanical bond, copper sheathing (1) want face to contact with aluminium alloy bars (2).Above-mentioned copper sheathing (1) also available copper band does material
Material, is evenly coated on aluminium alloy bars with copper strips, the seam weld of copper strips is connected into copper sheathing (1).The wall thickness of the copper sheathing (1) according to
Depending on size of current (0.1mm-10mm), the diameter of aluminium alloy bars (2) is depending on size of current (1mm-100mm).It is above-mentioned to lead
Body according to voltage class need can on conductor additional insulating layer or shield dielectric layer.
Production process as stated above, copper sheathing aluminium alloy bars can make packaged tube, busbar, and copper sheathing aluminium alloy wire can be with
It is fabricated to electric wire.
As shown in Fig. 2, a kind of electric wire and cable conductor of the present invention, makes the method that copper twists aluminium alloy wire：Retain copper stranded conductor
With the bulk oxidation layer of aluminium alloy stranded conductor, copper stranded conductor (1) is twisted on aluminium alloy wire (2), the sectional area of copper stranded conductor (1) is according to electricity
Flow big I and account for copper twists aluminium alloy wire total sectional area 1%~90%.Above-mentioned conductor is needed according to voltage class can be on conductor
Additional insulating layer or shield dielectric layer.
Production process as stated above, copper, which twists aluminium alloy wire, can be fabricated to cable, soft busbar.
As shown in figure 3, a kind of electric wire and cable conductor of the present invention, makes the method that expanding copper twists aluminium alloy wire：Retain copper
The bulk oxidation layer of twisted wire and aluminium alloy stranded conductor, expanding material use foamed plastic (3), make round bar, can also make pipe,
Aluminium alloy wire (2), the twisted copper wires (1) on expanding aluminium alloy wire (2), the sectional area of copper stranded conductor (1) are twisted in round bar
The 1%~90% of expanding copper strand aluminium alloy wire total sectional area can be accounted for according to size of current.Expanding sectional area accounts for expanding copper and twists aluminium
The 1%~90% of alloy wire total sectional area.Above-mentioned conductor is needed according to voltage class can additional insulating layer or shielding on conductor
Insulating layer.
Production process as stated above, expanding copper, which twists aluminium alloy wire, can be fabricated to cable, soft busbar.
As shown in figure 4, a kind of electric wire and cable conductor of the present invention, makes the method that copper twists steel core aluminum alloy stranded wire：Retain
The bulk oxidation layer of copper stranded conductor and steel core aluminum alloy stranded wire, aluminium alloy wire (2) is twisted in steel strand wires (4), is being twisted what is completed
Copper stranded conductor (1) is twisted on steel core aluminum alloy stranded wire.The sectional area of copper stranded conductor (1) can account for steel core copper according to size of current and twist aluminium alloy
The 1%~90% of line total sectional area.Above-mentioned conductor according to voltage class need can on conductor additional insulating layer or shielding insulation
Layer.
Production process as stated above, copper, which twists steel core aluminum alloy stranded wire, can be fabricated to soft busbar, overhead line.
As shown in figure 5, a kind of electric wire and cable conductor of the present invention, makes the method that expanding copper twists steel core aluminum alloy stranded wire：
Retain the bulk oxidation layer of copper stranded conductor and steel core aluminum alloy stranded wire, extrusion foaming plastics (3) are used as circle on (4) on steel strand wires
It is expanding, aluminium alloy wire (2) is twisted on circular expanding foamed plastic (3), copper stranded conductor is twisted on expanding aluminium alloy wire (2)
(1), the sectional area of copper stranded conductor (1) can account for the 1%~90% of expanding steel core copper strand aluminium alloy wire total sectional area according to size of current.
Expanding sectional area accounts for 1%~90% that expanding steel core copper twists aluminium alloy wire total sectional area.Above-mentioned conductor is according to voltage class need
Will can on conductor additional insulating layer or shield dielectric layer.
Production process as stated above, expanding copper, which twists steel core aluminum alloy stranded wire, can be fabricated to soft busbar, overhead line.
Claims (3)
1. a kind of electric wire and cable conductor, it is characterized in that：Electric wire and cable conductor is copper sheathing aluminium alloy bars, retains the sheet of copper and aluminium alloy
Body oxide layer, by the use of copper, aluminium conductor self-assembling formation oxide layer as separation layer, prevents copper, aluminium from coordinating and making as isolated protective layer
With electrochemical reaction is produced, the cooperation of copper and aluminium alloy is that overlap joint combines；Make copper sheathing aluminium alloy bars, the method for line：Retain copper
The bulk oxidation layer of (1) and aluminium alloy bars (2) is covered, copper sheathing (1) is sleeved on aluminium alloy bars (2), by pipe mill by copper sheathing (1)
With aluminium alloy bars (2) mechanical bond, copper sheathing (1) wants face to contact with aluminium alloy bars (2).
A kind of 2. electric wire and cable conductor according to claim 1, it is characterised in that：The wall thickness of copper sheathing (1) is 0.1mm-
10mm, depending on size of current；A diameter of 1mm-100mm of aluminium alloy bars (2), depending on size of current.
3. a kind of electric wire and cable conductor according to claim 1 or 2, its feature：Conductor needs leading according to voltage class
Additional insulating layer on body.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711091367.9A CN107919181A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711092293.0A CN108109720A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711093032.0A CN107833663A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201310054708.0A CN103117115B (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711091344.8A CN107887052A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310054708.0A CN103117115B (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Related Child Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711091344.8A Division CN107887052A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711092293.0A Division CN108109720A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711091367.9A Division CN107919181A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711093032.0A Division CN107833663A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103117115A CN103117115A (en) | 2013-05-22 |
| CN103117115B true CN103117115B (en) | 2018-04-13 |
Family
ID=48415463
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711091344.8A Pending CN107887052A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711092293.0A Pending CN108109720A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711091367.9A Pending CN107919181A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201310054708.0A Active CN103117115B (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711093032.0A Pending CN107833663A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711091344.8A Pending CN107887052A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711092293.0A Pending CN108109720A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
| CN201711091367.9A Pending CN107919181A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711093032.0A Pending CN107833663A (en) | 2013-02-21 | 2013-02-21 | A kind of electric wire and cable conductor |
Country Status (1)
| Country | Link |
|---|---|
| CN (5) | CN107887052A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104167234A (en) * | 2014-08-29 | 2014-11-26 | 孙金福 | Copper-clad aluminum magnesium alloy wire |
| CN113764117B (en) * | 2021-08-26 | 2023-05-16 | 贵州晟展峰新材料科技有限公司 | Nanometer rare earth aluminum alloy cable |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1433526A (en) * | 1972-04-13 | 1976-04-28 | Rau Fa G | Jacketed wire and method of producing the same |
| CN2107701U (en) * | 1991-11-27 | 1992-06-17 | 北京海淀科友机电研究所 | Multi-layer metal electricity conducting wire material |
| CN2906841Y (en) * | 2006-06-08 | 2007-05-30 | 江苏远东集团有限公司 | Copper-aluminum composite conductor cable |
| CN101149996A (en) * | 2007-08-09 | 2008-03-26 | 罗志昭 | Multiple fission copper or aluminum busbar |
| CN201812541U (en) * | 2010-10-24 | 2011-04-27 | 郑州电缆有限公司 | Oxide coating segmental conductor cable |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03105803A (en) * | 1989-09-19 | 1991-05-02 | Sumitomo Electric Ind Ltd | Inorganic insulation wire and its manufacture |
| CN2156572Y (en) * | 1993-04-13 | 1994-02-16 | 王治民 | Corrosion-resistance steel core conducting wire |
| CN2906842Y (en) * | 2006-04-14 | 2007-05-30 | 沈阳电业局电缆厂 | Multi-functional clearance conductor |
| CN201498230U (en) * | 2009-09-14 | 2010-06-02 | 远东复合技术有限公司 | Diameter-expanding conductor |
| CN102646461B (en) * | 2012-03-28 | 2013-08-07 | 江苏昆山通用电气有限公司 | Transmission conductor |
-
2013
- 2013-02-21 CN CN201711091344.8A patent/CN107887052A/en active Pending
- 2013-02-21 CN CN201711092293.0A patent/CN108109720A/en active Pending
- 2013-02-21 CN CN201711091367.9A patent/CN107919181A/en active Pending
- 2013-02-21 CN CN201310054708.0A patent/CN103117115B/en active Active
- 2013-02-21 CN CN201711093032.0A patent/CN107833663A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1433526A (en) * | 1972-04-13 | 1976-04-28 | Rau Fa G | Jacketed wire and method of producing the same |
| CN2107701U (en) * | 1991-11-27 | 1992-06-17 | 北京海淀科友机电研究所 | Multi-layer metal electricity conducting wire material |
| CN2906841Y (en) * | 2006-06-08 | 2007-05-30 | 江苏远东集团有限公司 | Copper-aluminum composite conductor cable |
| CN101149996A (en) * | 2007-08-09 | 2008-03-26 | 罗志昭 | Multiple fission copper or aluminum busbar |
| CN101504873A (en) * | 2007-08-09 | 2009-08-12 | 罗志昭 | Multi-splitting bus |
| CN201812541U (en) * | 2010-10-24 | 2011-04-27 | 郑州电缆有限公司 | Oxide coating segmental conductor cable |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103117115A (en) | 2013-05-22 |
| CN107919181A (en) | 2018-04-17 |
| CN107887052A (en) | 2018-04-06 |
| CN107833663A (en) | 2018-03-23 |
| CN108109720A (en) | 2018-06-01 |
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Effective date of registration: 20170411 Address after: Baiyun District of Guangzhou City, Guangdong province 510000 Shimen street Yagang Industrial Zone No. 5 by Sony Xinchang Applicant after: Guangdong Zhao new technology application Co. Ltd. Address before: Panyu District City, Guangzhou City, Guangdong Province town of dragon 511400 Yingbin Road section of the United States Jinlong Garden 4 Street No. 1 Applicant before: Luo Zhizhao |
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