CN103115425A - Manufacturing technique of arc-shaped board of air conditioner - Google Patents
Manufacturing technique of arc-shaped board of air conditioner Download PDFInfo
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- CN103115425A CN103115425A CN2013100194089A CN201310019408A CN103115425A CN 103115425 A CN103115425 A CN 103115425A CN 2013100194089 A CN2013100194089 A CN 2013100194089A CN 201310019408 A CN201310019408 A CN 201310019408A CN 103115425 A CN103115425 A CN 103115425A
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Abstract
The invention discloses a manufacturing technique of an arc-shaped board of an air conditioner. The manufacturing technique mainly comprises four steps: billet cutting and ink lay printing, film covering, bending and carving. The step of carving includes that a bent arc-shaped dimension board is sent into a carving machine, the arc-shaped dimension board is placed on an inspiration platform of the carving machine with the front face upwards, the inspiration platform flatten the arc-shaped dimension board through inspiriting so that the arc-shaped dimension board lies flat on the inspiration platform, the carving machine carves on the arc-shaped dimension board which is sucked flat, the inspiration platform releases the arc-shaped dimension board after carving, and at last the arc-shaped board product is manufactured. By means of the carving method, the problem that edges of the arc-shaped dimension board is not easy to carve after being bent is solved well, the edge faces are carved with high degree of evenness, the edges can be carved into curved lines and the curved lines can be designed and implemented at will, simply and excellently. Therefore, the manufacturing technique of the arc-shaped board of the air conditioner is a brand new manufacturing method, through which the arc-shaped board with good quality and excellent assembly is manufactured.
Description
Technical field
The present invention relates to a kind of generating process of panel, specifically refer to the manufacture craft of air-conditioning curved panel.
Background technology
at present, air-conditioning is no matter be vertical or hanging type, all be square shape structure, corresponding air-conditioning panel is tabular, the vertical large-scale air-conditioning is erect the right angle corner that is placed within doors usually, due to square shape structure cause, there is certain space waste in air-conditioning position behind, for this problem, at present someone to attempt developing external form be the arcwall face air conditioner structures such as round or ellipse, the corresponding curved panel that adopts is compared the tabular panel, the structural upright sense is stronger, the external form variation is more various, yet the processing and fabricating of curved panel is comparatively loaded down with trivial details and difficult, the particularly streamline moulding at its edge of curved panel and the processing such as flatness of edge surface, it is a difficult problem of developing at present the new appearance structure of air-conditioning, the processing at described curved panel edge is mainly the Matching installation that is suitable for air conditioner casing, also embody the various graceful appearance structure of its conversion.In view of this, the inventor conducts in-depth research for the problem of the manufacture craft existence of existing described curved panel, and this case produces thus.
Summary of the invention
The object of the present invention is to provide a kind of manufacture craft of air-conditioning curved panel, for air-conditioning curved panel best in quality, that assembling is excellent provides a kind of brand-new processing and fabricating method.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of manufacture craft of air-conditioning curved panel, main technological steps is as follows:
1) blanket sawing sheet and printing ink layer step, at first the transparent blanket of tabular sawing sheet on blanking machine is got the key dimension blanket, afterwards the transparent blanket of the tabular after sawing sheet is sent into printing machine, by printing machine at the back side of the transparent blanket of tabular printing ink layer and white background layer successively;
2) overlay film step is sent the transparent blanket of tabular after printing into laminating machine, is covered with respectively layer protecting film by laminating machine to the positive of the transparent blanket of tabular with through the back side that step 1) is printed with ink lay and white background layer;
3) bending step is sent the transparent blanket of the tabular after overlay film into bending equipment, by bending equipment, the transparent blanket of tabular is bent into required arc dimension board;
4) engraving step, the arc dimension board is sent into engraving machine, the arc dimension board faces up and is placed on the flateau of engraving machine, flateau does to inhale flat operation to the arc dimension board, thereby make the arc dimension board be in its flat presentation on flateau, carved being inhaled flat arc dimension board by engraving machine afterwards, after having carved, flateau is decontroled the arc dimension board, namely obtains the curved panel product of making.
Above-mentioned 1) in step, the ink lay of printing is the magnetic ink layer, and at first printing machine overlaps white site to the back side of the transparent blanket of tabular and operate and dry, and adopts afterwards the magnetic mould of printing machine to overlap the magnetic powder and operates and dry, and obtains thus the magnetic ink layer.
Above-mentioned 1) in step, the chromatography step of white background layer carries out twice, and printing machine carries out for the first time that the white background chromatography operates and dries on the basis of the magnetic ink layer at the transparent blanket of the tabular back side, and carrying out afterwards for the second time, the white background chromatography operates and dries again.
Above-mentioned 2) in the overlay film step, the diaphragm that printing surface covers is for adding sticking diaphragm, and the positive diaphragm that covers is high temperature resistant diaphragm.
After adopting such scheme; the manufacture craft of a kind of air-conditioning curved panel of the present invention; mainly comprise blanket sawing sheet and printing ink layer, overlay film, bending and carve four steps; these four steps complement each other; after carrying out first step sawing sheet and printing ink layer; need to be covered with respectively diaphragm to the positive back side of the transparent blanket of tabular, be used for the transparent blanket of tabular and ink lay are carried out protective action, also avoided in follow-up bending and engraving step the damage that may cause the transparent blanket of tabular.Because blanket in the transparent blanket bending of tabular can slightly shrink, Gu and must carry out again sculpting operation after bending, the mode of operation of sculpting operation of the present invention is extremely flexible, by inhaling average tabular transparent blanket mode, solved well the problem of the difficult engraving in arc dimension board edge after the bending, the flatness of edge surface engraving is high, the streamline moulding engraving at edge can simple and easyly according to any design be realized again excellently, so the present invention provides a kind of brand-new processing and fabricating method for air-conditioning curved panel best in quality, that assembling is excellent.Curved panel of the present invention can also take full advantage of the advantage of arc shape in addition, and printed ink lay is the magnetic ink layer, and it can make the visual effect such as third dimension, arc-shaped transition of whole curved panel better, becomes a more exquisite high-end panel product.
The specific embodiment
Be further explained in detail technical scheme of the present invention below by the specific embodiment.
The manufacture craft of a kind of air-conditioning curved panel of the present invention, main technological steps is as follows:
1) blanket sawing sheet and printing ink layer step, at first the transparent blanket of tabular sawing sheet on blanking machine is got the key dimension blanket, afterwards the transparent blanket of the tabular after sawing sheet is sent into printing machine, by printing machine at the back side of the transparent blanket of tabular printing ink layer and white background layer successively;
2) overlay film step is sent the transparent blanket of tabular after printing into laminating machine, is covered with respectively layer protecting film by laminating machine to the positive of the transparent blanket of tabular with through the back side that step 1) is printed with ink lay and white background layer;
3) bending step is sent the transparent blanket of the tabular after overlay film into bending equipment, by bending equipment, the transparent blanket of tabular is bent into required arc dimension board;
4) engraving step, the arc dimension board is sent into engraving machine, the arc dimension board faces up and is placed on the flateau of engraving machine, flateau does to inhale flat operation to the arc dimension board, thereby make the arc dimension board be in its flat presentation on flateau, carved being inhaled flat arc dimension board by the engraving machine that is positioned at the transparent blanket of tabular top afterwards, engraving mainly is beneficial to the transparent blanket of tabular is carried out the edge engraving, certainly can also carry out the front pattern of the transparent blanket of tabular carves and also offers convenience to this front pattern engraving, after having carved, flateau is decontroled the arc dimension board, namely obtain the curved panel product made.
Above-mentioned 1) the sawing sheet step in step, the transparent blanket of selected tabular need to first be checked on the quality, and namely needs the obviously bad phenomenon such as particle, scuffing of any surface finish, nothing.Because the transparent blanket of follow-up bending step middle plateform shape has slightly contraction problem, so the sawing sheet size of the transparent blanket of tabular will be calculated the size that reserves contraction.In the sawing sheet process, should be noted that the raw material diaphragm on the transparent blanket of tabular surface can not damage, waste material must be cleaned out after sawing sheet and enter again the next procedure step.
Above-mentioned 1) the ink lay print steps in step, the ink lay of printing is selected the magnetic ink layer especially, in printing, at first printing machine overlaps white site to the back side of the transparent blanket of tabular and operates and dry, and overlaps and preferably can check behind white site without obvious light leak, edge without sawtooth, without phenomenons such as obvious aberration.Adopt afterwards the magnetic mould of printing machine to overlap the magnetic powder and operate and dry, obtain thus the magnetic ink layer, can preferably check in the operation of cover magnetic powder pattern whether obviously, the problem such as ghost image whether, to guarantee the quality of panel.The application of described magnetic ink layer on the air-conditioning curved panel takes full advantage of the arc shape advantage of curved panel, makes the visual effect such as third dimension, arc-shaped transition of whole curved panel better, provides guarantee for becoming a more exquisite high-end panel product.
Above-mentioned 1) the white background layer print steps in step, the chromatography step of white background layer preferably is divided into twice and carries out, in concrete operations, printing machine carries out for the first time that the white background chromatography operates and dries on the basis of the magnetic ink layer at the transparent blanket of the tabular back side, carry out on white base plinth for the second time that the white background chromatography operates and dries overlapping for the first time afterwards again.
Above-mentioned 2) in the overlay film step, the diaphragm that printing surface covers is that one deck 80 adds sticking diaphragm, and the positive diaphragm that covers is the high temperature resistant diaphragm of one deck.Need before overlay film the offset printing on the surface of the transparent blanket of tabular is cleaned out, diaphragm paste middle needs avoid occurring coming unstuck, twining glue, bubble, wrinkling, damaged, stick out the bad problems such as printing ink.Diaphragm is used for the transparent blanket of tabular and ink lay are carried out protective action, has also avoided in follow-up bending and engraving step the damage that may cause the transparent blanket of tabular, has guaranteed especially the lighttight problem of printing ink when follow-up bending.
Above-mentioned 4) engraving step, because blanket in the transparent blanket bending of tabular can slightly shrink, Gu and must carry out again sculpting operation after bending, the mode of operation of sculpting operation of the present invention is extremely flexible, by inhaling average tabular transparent blanket mode, when inhaling flat operation, the arc dimension board faces up and is placed on flateau, the employing mode of facing up can make inhales flat operation and more easily realizes, and can alleviate inhale flat may be to pulling that the transparent blanket of tabular causes.Will reserve true edge when placing the transparent blanket of tabular on flateau, inhaling does not need specially firmly to press down at ordinary times, gently with hand steered live automatically to inhale to put down getting final product.
To sum up, the manufacture craft of air-conditioning curved panel of the present invention, four key steps that comprise complement each other, the mode of particularly carving has flexibly solved the problem of the difficult engraving in arc dimension board edge after the bending well, the flatness of edge surface engraving is high, the streamline moulding engraving at edge can simple and easyly according to any design be realized again excellently, so the present invention provides a kind of brand-new processing and fabricating method for air-conditioning curved panel best in quality, that assembling is excellent.
Above-described embodiment and non-limiting product form of the present invention and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present invention to its suitable variation or modification of doing.
Claims (4)
1. the manufacture craft of an air-conditioning curved panel, is characterized in that, main technological steps is as follows:
1) blanket sawing sheet and printing ink layer step, at first the transparent blanket of tabular sawing sheet on blanking machine is got the key dimension blanket, afterwards the transparent blanket of the tabular after sawing sheet is sent into printing machine, by printing machine at the back side of the transparent blanket of tabular printing ink layer and white background layer successively;
2) overlay film step is sent the transparent blanket of tabular after printing into laminating machine, is covered with respectively layer protecting film by laminating machine to the positive of the transparent blanket of tabular with through the back side that step 1) is printed with ink lay and white background layer;
3) bending step is sent the transparent blanket of the tabular after overlay film into bending equipment, by bending equipment, the transparent blanket of tabular is bent into required arc dimension board;
4) engraving step, the arc dimension board is sent into engraving machine, the arc dimension board faces up and is placed on the flateau of engraving machine, flateau does to inhale flat operation to the arc dimension board, thereby make the arc dimension board be in its flat presentation on flateau, carved being inhaled flat arc dimension board by engraving machine afterwards, after having carved, flateau is decontroled the arc dimension board, namely obtains the curved panel product of making.
2. the manufacture craft of a kind of air-conditioning curved panel as claimed in claim 1, it is characterized in that, above-mentioned 1) in step, the ink lay of printing is the magnetic ink layer, at first printing machine overlaps white site to the back side of the transparent blanket of tabular and operates and dry, adopt afterwards the magnetic mould of printing machine to overlap the magnetic powder and operate and dry, obtain thus the magnetic ink layer.
3. the manufacture craft of a kind of air-conditioning curved panel as claimed in claim 1, it is characterized in that, above-mentioned 1) in step, the chromatography step of white background layer is carried out twice, printing machine carries out for the first time that the white background chromatography operates and dries on the basis of the magnetic ink layer at the transparent blanket of the tabular back side, carrying out afterwards for the second time, the white background chromatography operates and dries again.
4. the manufacture craft of a kind of air-conditioning curved panel as claimed in claim 1, is characterized in that, above-mentioned 2) in the overlay film step, the diaphragm that printing surface covers is for adding sticking diaphragm, and the positive diaphragm that covers is high temperature resistant diaphragm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310019408.9A CN103115425B (en) | 2013-01-18 | 2013-01-18 | A kind of manufacture craft of air-conditioning curved panel |
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| CN201310019408.9A CN103115425B (en) | 2013-01-18 | 2013-01-18 | A kind of manufacture craft of air-conditioning curved panel |
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| CN103115425A true CN103115425A (en) | 2013-05-22 |
| CN103115425B CN103115425B (en) | 2016-02-10 |
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| CN201310019408.9A Active CN103115425B (en) | 2013-01-18 | 2013-01-18 | A kind of manufacture craft of air-conditioning curved panel |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104729052A (en) * | 2013-12-24 | 2015-06-24 | 珠海格力电器股份有限公司 | Air conditioner panel, air conditioner and air conditioner panel processing method |
| CN106949546A (en) * | 2017-02-08 | 2017-07-14 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of gradient color air-conditioning curved panel |
| CN106989499A (en) * | 2017-02-08 | 2017-07-28 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of the air-conditioning curved panel with metal-like |
| CN108957620A (en) * | 2018-08-01 | 2018-12-07 | 京东方科技集团股份有限公司 | The preparation method of light guide plate and light guide plate, backlight module and display device |
| CN110920282A (en) * | 2019-11-04 | 2020-03-27 | 格力电器（郑州）有限公司 | Silk-screen printing method of 3D magnetic pattern |
| CN114475077A (en) * | 2021-12-17 | 2022-05-13 | 上海市建筑装饰工程集团有限公司 | Assembly type machining method of arc-shaped decorative plate and arc-shaped decorative plate structure |
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| CN102454869A (en) * | 2010-10-19 | 2012-05-16 | 东莞市汇诚塑胶金属制品有限公司 | Arc-shaped plate and machining process thereof |
| CN202293570U (en) * | 2011-09-07 | 2012-07-04 | 石狮市鑫达工业有限公司 | Efficient laminating machine |
| CN202541183U (en) * | 2012-04-17 | 2012-11-21 | 石狮市鑫达工业有限公司 | Stereoscopic decorative panel |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104729052A (en) * | 2013-12-24 | 2015-06-24 | 珠海格力电器股份有限公司 | Air conditioner panel, air conditioner and air conditioner panel processing method |
| CN106949546A (en) * | 2017-02-08 | 2017-07-14 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of gradient color air-conditioning curved panel |
| CN106989499A (en) * | 2017-02-08 | 2017-07-28 | 福建省锐驰电子科技有限公司 | A kind of manufacture craft of the air-conditioning curved panel with metal-like |
| CN108957620A (en) * | 2018-08-01 | 2018-12-07 | 京东方科技集团股份有限公司 | The preparation method of light guide plate and light guide plate, backlight module and display device |
| US10663649B2 (en) | 2018-08-01 | 2020-05-26 | Hefei Boe Display Lighting Co., Ltd. | Light guide plate and method for preparing the same, backlight module and display device |
| CN108957620B (en) * | 2018-08-01 | 2020-07-07 | 京东方科技集团股份有限公司 | Light guide plate, preparation method of light guide plate, backlight module and display device |
| CN110920282A (en) * | 2019-11-04 | 2020-03-27 | 格力电器（郑州）有限公司 | Silk-screen printing method of 3D magnetic pattern |
| CN114475077A (en) * | 2021-12-17 | 2022-05-13 | 上海市建筑装饰工程集团有限公司 | Assembly type machining method of arc-shaped decorative plate and arc-shaped decorative plate structure |
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|---|---|
| CN103115425B (en) | 2016-02-10 |
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Effective date of registration: 20160907 Address after: 362000, Fujian Quanzhou economic and Technological Development Zone Special Automobile base planning phase C-09 block Patentee after: Fujian Riches Electronic Science and Technology Co., Ltd. Address before: 362700 Fujian city of Quanzhou province Shishi city science and Technology Park Patentee before: Shishi Xinda Industry Co., Ltd. |
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Effective date of registration: 20200117 Address after: 362000 1st floor, workshop 1, Ruichi Electronic Technology Co., Ltd., 136-1 special automobile base, detai Road, Quanzhou Economic and Technological Development Zone, Quanzhou City, Fujian Province Patentee after: Quanzhou Xinsheng Electronic Technology Co., Ltd Address before: 362000, Fujian Quanzhou economic and Technological Development Zone Special Automobile base planning phase C-09 block Patentee before: Fujian Riches Electronic Science and Technology Co., Ltd. |
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Effective date of registration: 20211028 Address after: 362000 Fujian Quanzhou special vehicle base phase 1 planning C-09 block Patentee after: FUJIAN RICHES ELECTRONIC TECHNOLOGY Co.,Ltd. Address before: 362000 first floor of plant 1 of Ruichi Electronic Technology Co., Ltd., 136-1, detai Road, Quanzhou Economic and Technological Development Zone, Quanzhou City, Fujian Province Patentee before: Quanzhou Xinsheng Electronic Technology Co.,Ltd. |