CN103114401B - Safety pants impregnator with generality - Google Patents
Safety pants impregnator with generality Download PDFInfo
- Publication number
- CN103114401B CN103114401B CN201310031271.9A CN201310031271A CN103114401B CN 103114401 B CN103114401 B CN 103114401B CN 201310031271 A CN201310031271 A CN 201310031271A CN 103114401 B CN103114401 B CN 103114401B
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- lifting
- motor
- ball screw
- screw assembly
- impregnator
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Abstract
The invention discloses a safety pants impregnator with generality. The safety pants impregnator with the generality comprises a machine frame, a lifting motor, a left motor, a right motor, a rotating motor, an inclination motor, a sleeve, a lifting guide rail, a lifting sliding block, a left guide rail, a right guide rail, a lifting ball screw pair, a left ball screw, a right ball screw, a rotating shaft, a support body and a die. The lifting ball screw pair and the lifting guide rail are vertically placed in a parallel mode and are respectively connected with the machine frame, and the lifting sliding block is placed on the lifting guide rail in a sleeved mode and can slide from top to bottom along the lifting guide rail. The safety pants impregnator with the generality has the advantages that each action of the impregnator can be accurately controlled and debugged in a single step mode due to the fact that the action of the impregnator is driven by a stepper motor, the impregnator and dipping tanks are separately designed, consumption is reduced in impregnator manufacture, full placing space can be preserved for each dipping tank, and the dipping tanks can be adjusted randomly and the like.
Description
Technical field
The present invention relates to a kind of impregnator, particularly relate to a kind of safety pants impregnator with versatility.
Background technology
Safety pants is a kind of novel men's health treatment, and it effectively can reduce the propagation of venereal disease poison, and it is a product being still in the growth stage, does not also form certain market scale.The mode of production of safety pants is also varied, and row does not become industry standard, and its production process generally comprises the operation such as dip striping compound, dipping glue, even glue and crimping.After a kind of novel safety pants has designed, need a small amount of trial-production could determine whether it meets the instructions for use of people.Current trial-production method mainly by artificial, due to manually-operated instability causes cannot the parameters of accurate evaluation trial product, also just have impact on the comprehensive assessment to a new product.As: safety pants trousers body thickness is generally 0.7-1 millimeter, and artificial production can not ensure that each product thickness is in this scope, and cannot ensure that the thin and thick everywhere of same safety pants is even, and other similar parameters is also that the artificial institute that produces is unwarrantable.Therefore just needing one can the latex impregnation machine of automated production safety pants.
Summary of the invention
The object of the present invention is to provide a kind of safety pants impregnator with versatility.
Object of the present invention is implemented by following technical scheme, a kind of safety pants impregnator with versatility, it comprises frame, lifting motor, left and right motor, electric rotating machine, inclination angle motor, sleeve, riser guide, lifting slider, left and right rail, lifting ball screw assembly, left and right ball-screw, rotating shaft, supporter and mould, described lifting ball screw assembly, and described riser guide are parallel to each other and vertically place, and be connected with described frame respectively, described lifting slider is sleeved on described riser guide and also can slides up and down along described riser guide, the top of described lifting ball screw assembly, is provided with described lifting motor, the power output shaft of described lifting motor is connected with the lead screw transmission of described lifting ball screw assembly, the nut of described lifting ball screw assembly, is fixedly connected with by least one described left and right rail with between described lifting slider, described left and right ball-screw is rotationally connected with the nut of described lifting ball screw assembly, and described lifting slider respectively, ball-screw one end, described left and right is provided with described left and right motor, the power output shaft of described left and right motor is connected with described left and right ball-screw-transmission, described sleeve set is on described rotating shaft, the lower end of described rotating shaft is fixedly connected with mould, the upper end of described rotating shaft is connected with the pto of described electric rotating machine, the side of described sleeve is provided with described supporter, described left and right ball-screw runs through described supporter, and be connected with described supporter screw-driven, described left and right rail runs through described supporter, and be slidably connected with described supporter, described inclination angle motor is fixed on described supporter, the sidewall of described sleeve is provided with connecting axle, described connecting axle runs through described supporter, and be rotationally connected with described supporter, the end of described connecting axle is connected with the pto of described inclination angle motor.
Described a kind of safety pants impregnator with versatility, also include front and back motor, front and back ball screw assembly, and front and back transmission beam, described frame is fixed with four front and back guide rails be parallel to each other, before and after described in every root, guide rail is all set with connection sliding block, described connection sliding block opposing upper and lower is rotationally connected the leading screw of described lifting ball screw assembly, with a pair respectively, described riser guide is rotationally connected described connection sliding block opposing upper and lower with another respectively, the two ends of described front and back transmission beam are rotationally connected with the leading screw of described lifting ball screw assembly, and described riser guide respectively, described front and back ball screw assembly, is located at the top of described frame, the leading screw of described front and back ball screw assembly, is mutually vertical with described front and back transmission beam, the nut of described front and back ball screw assembly, is fixedly connected with described front and back transmission beam, the leading screw of described front and back ball screw assembly, and the clutch end of described front and back motor are in transmission connection.
The present invention can be divided into five major parts by motion, is respectively and moves left and right part, movable part, moves up and down part, rotary motion part and inclination angle motion parts.
Move left and right part: power is provided by left and right motor, left and right ball-screw is used for conducting power, left and right rail is used for leading, simultaneously because hanger on the ball-screw of left and right is more, left and right ball-screw will cause leading screw to reduce service life by radial load, therefore increase the weight that left and right rail can bear hanger.What move left and right that part is mainly used to realize mould moves left and right station.
Move up and down part: power is provided by lifting motor; The leading screw of lifting ball screw assembly, plays guiding and conducting power, and riser guide is used for leading; Move up and down the lifting being mainly used to realize mould, and can speed change lifting as required.Moved up and down the dipping of mould and dipping complete after lifting, variable motion realizes the movement needs of different phase, as: drop in dipping tank from original state and be divided into two processes; The first, mould rapidly drops to close to latex liquid level; The second, mould slowly drops to safety and is immersed in latax.
Move left and right part with move up and down part connected as one by supporter.
Movable part: power is provided by front and back motor, for ensureing that machine two ends can be synchronized with the movement, is placed on the centre position of left and right by front and back motor; Before and after transmission beam be used for conducting power; Before and after four, guide rail plays support and guide effect.Move forward and backward and be mainly used to the movable station realizing mould.
Move in inclination angle: inclination angle motion provides power by inclination angle motor, by being inclined to arbitrarily angled by driven mold after sleeve transmission.The inclination of mould has following benefit: (1) latex is dense thick viscous liquid, flood as mould bottom surface enters latex liquid with the state paralleled with emulsion surface, air between mould bottom surface and emulsion surface can not be got rid of completely, the triangular plate face produced is uneven, affects practicality and aesthetic property; (2) mould is lifted out releasing agent liquid level and latex liquid level with heeling condition and can makes mould to adhere to too much releasing agent and latex flows back in respective groove; (3) mould has flooded, and in the process of even releasing agent or latex, mould and horizontal plane can make uniform process more quickly and effectively at an angle of 90.
Rotary motion: rotary motion provides power by electric rotating machine, transmits power by rotating shaft.The Main Function of rotary motion is even glue, can according to the thickness different adjustment rotary rpm producing product.After mould has flooded latex, because latex viscosity is comparatively large, the uniform emulsion layer of thin and thick can not be formed in mould bottom surface, now start inclination angle motor, after making mold tilt one-tenth and horizontal plane at an angle of 90, restart electric rotating machine, make mould slow circumvolve stick to mould bottom surface to reach emulsion uniform.
The present invention's Siemens S7-200PLC controls, and can carry out entire motion, single-step debug, makes mistakes and suspends and activating alarm, at any stepping horizontal reset, and emergent stopping.User can according to the demand of oneself, the kinematic parameter of adjustment machine.
The invention has the advantages that, 1, impregnator structure of the present invention is simple, making and installation is convenient, there are good stability and high-performance, all directions motion is supplied by all directions motor, and be convenient to maintenance, the motion of impregnator is by driving stepper motor, each motion can accurately control, and can single-step debug; 2, impregnator of the present invention and dipping tank separate and design, and impregnator manufacture reduces consumptive material, reserve sufficient placement space can to each dipping tank, and can arbitrarily transfer; 3, impregnator of the present invention can make mould in perpendicular, do the inclination angle of any direction, and user can set according to the demand of oneself; 4, impregnator of the present invention has certain versatility, and the product similar with safety pants production stage all can be produced by the machine; Impregnator of the present invention is that the production of similar infusion product provides a kind of new thinking.
Accompanying drawing explanation
Fig. 1 is a kind of safety pants impregnator front view with versatility.
Fig. 2 is a kind of safety pants impregnator top view with versatility.
Fig. 3 is a kind of safety pants impregnator partial view with versatility.
Frame 1, lifting motor 2, left and right motor 3, electric rotating machine 4, inclination angle motor 5, sleeve 6, riser guide 7, lifting slider 8, left and right rail 9, lifting ball screw assembly, 10,
Left and right ball-screw 11, rotating shaft 12, supporter 13, mould 14, connecting axle 15, front and back motor 16, front and back ball screw assembly, 17, front and back transmission beam 18, front and back guide rail 19, connection sliding block 20.
Detailed description of the invention: a kind of safety pants impregnator with versatility, it comprises frame 1, lifting motor 2, left and right motor 3, electric rotating machine 4, inclination angle motor 5, sleeve 6, riser guide 7, lifting slider 8, left and right rail 9, lifting ball screw assembly, 10, left and right ball-screw 11, rotating shaft 12, supporter 13, mould 14, front and back motor 16, front and back ball screw assembly, 17 and front and back transmission beam 18, lifting ball screw assembly, 10 is parallel to each other with riser guide 7 and vertically places, frame 1 is fixed with four front and back guide rails 19 be parallel to each other, before and after every root, guide rail 19 is all set with connection sliding block 20, connection sliding block 20 opposing upper and lower is rotationally connected the leading screw of lifting ball screw assembly, 10 with a pair respectively, riser guide 7 is rotationally connected connection sliding block 20 opposing upper and lower with another respectively, the two ends of front and back transmission beam 18 are rotationally connected with the leading screw and riser guide 7 that are elevated ball screw assembly, 10 respectively, front and back ball screw assembly, 17 is located at the top of frame 1, the leading screw of front and back ball screw assembly, 17 is mutually vertical with front and back transmission beam 18, the nut of front and back ball screw assembly, 17 is fixedly connected with front and back transmission beam 18, the front and back leading screw of ball screw assembly, 17 and the clutch end of front and back motor 16 are in transmission connection.Lifting slider 8 is sleeved on riser guide 7 and also can slides up and down along riser guide 7, the top of lifting ball screw assembly, 10 is provided with lifting motor 2, the power output shaft of lifting motor 2 is connected with the lead screw transmission of lifting ball screw assembly, 10, the nut of lifting ball screw assembly, 10 is fixedly connected with by two left and right rails 9 with between lifting slider 8, left and right ball-screw 11 is rotationally connected with the nut and lifting slider 8 that are elevated ball screw assembly, 10 respectively, left and right ball-screw 11 one end is provided with left and right motor 3, power output shaft and the left and right ball-screw 11 of left and right motor 3 are in transmission connection, sleeve 6 is sleeved on rotating shaft 12, the lower end of rotating shaft 12 is fixedly connected with mould 14, the upper end of rotating shaft 12 is connected with the pto of electric rotating machine 4, the side of sleeve 6 is provided with supporter 13, left and right ball-screw 11 runs through supporter 13, and be connected with supporter 13 screw-driven, left and right rail 9 runs through supporter 13, and be slidably connected with supporter 13, inclination angle motor 5 is fixed on supporter 13, the sidewall of sleeve 6 is provided with connecting axle 15, connecting axle 15 runs through supporter 13, and be rotationally connected with supporter 13, the end of connecting axle 15 is connected with the pto of inclination angle motor 5.
The present invention can be divided into five major parts by motion, is respectively and moves left and right part, movable part, moves up and down part, rotary motion part and inclination angle motion parts.
Move left and right part: power is provided by left and right motor 3, left and right ball-screw 11 is used for conducting power, left and right rail 9 is used for leading, simultaneously because hanger on left and right ball-screw 11 is more, left and right ball-screw 11 will cause leading screw to reduce service life by radial load, therefore increase the weight that left and right rail 9 can bear hanger.What move left and right that part is mainly used to realize mould 14 moves left and right station.
Move up and down part: power is provided by lifting motor 2; The leading screw of lifting ball screw assembly, 10 plays guiding and conducting power, and riser guide 7 is used for leading; Move up and down the lifting being mainly used to realize mould 14, and can speed change be elevated as required, the rotating speed of lifting motor 2 is controlled by Siemens S7-200PLC.Moved up and down the dipping of mould 14 and dipping complete after lifting, variable motion realizes the movement needs of different phase, as: drop in dipping tank from original state and be divided into two processes; The first, mould 14 rapidly drops to close to latex liquid level; The second, mould 14 slowly drops to safety and is immersed in latax.
Move left and right part with move up and down part connected as one by supporter 13.
Movable part: power is provided by front and back motor 16, for ensureing that machine two ends can be synchronized with the movement, is placed on the centre position of left and right by front and back motor 16; Before and after transmission beam 18 be used for conducting power; Before and after four, 19, guide rail supports and guide effect.Move forward and backward and be mainly used to the movable station realizing mould 14.
Move in inclination angle: inclination angle motion provides power by inclination angle motor, by being inclined to arbitrarily angled by driven mold 14 after sleeve 6 transmission.The inclination of mould 14 has following benefit: (1) latex is dense thick viscous liquid, flood as mould 14 bottom surface enters latex liquid with the state paralleled with emulsion surface, air between mould 14 bottom surface and emulsion surface can not be got rid of completely, the triangular plate face produced is uneven, affects practicality and aesthetic property; (2) mould 14 is lifted out releasing agent liquid level and latex liquid level with heeling condition and can makes mould 14 to adhere to too much releasing agent and latex flows back in respective groove; (3) mould 14 has flooded, and in the process of even releasing agent or latex, mould 14 and horizontal plane can make uniform process more quickly and effectively at an angle of 90.
Rotary motion: rotary motion provides power by electric rotating machine 4, transmits power by rotating shaft 12.The Main Function of rotary motion is even glue, can according to the thickness different adjustment rotary rpm producing product.After mould 14 has flooded latex, because latex viscosity is larger, the uniform emulsion layer of thin and thick can not be formed in mould 14 bottom surface, now start inclination angle motor, after making mold tilt one-tenth and horizontal plane at an angle of 90, restart electric rotating machine, make mould slow circumvolve stick to mould bottom surface to reach emulsion uniform.
Claims (2)
1. one kind has the safety pants impregnator of versatility, it is characterized in that, it comprises frame, lifting motor, left and right motor, electric rotating machine, inclination angle motor, sleeve, riser guide, lifting slider, left and right rail, lifting ball screw assembly, left and right ball-screw, rotating shaft, supporter and mould, described lifting ball screw assembly, and described riser guide are parallel to each other and vertically place, and be connected with described frame respectively, described lifting slider is sleeved on described riser guide and also can slides up and down along described riser guide, the top of described lifting ball screw assembly, is provided with described lifting motor, the power output shaft of described lifting motor is connected with the lead screw transmission of described lifting ball screw assembly, the nut of described lifting ball screw assembly, is fixedly connected with by least one described left and right rail with between described lifting slider, described left and right ball-screw is rotationally connected with the nut of described lifting ball screw assembly, and described lifting slider respectively, ball-screw one end, described left and right is provided with described left and right motor, the power output shaft of described left and right motor is connected with described left and right ball-screw-transmission, described sleeve set is on described rotating shaft, the lower end of described rotating shaft is fixedly connected with mould, the upper end of described rotating shaft is connected with the pto of described electric rotating machine, the side of described sleeve is provided with described supporter, described left and right ball-screw runs through described supporter, and be connected with described supporter screw-driven, described left and right rail runs through described supporter, and be slidably connected with described supporter, described inclination angle motor is fixed on described supporter, the sidewall of described sleeve is provided with connecting axle, described connecting axle runs through described supporter, and be rotationally connected with described supporter, the end of described connecting axle is connected with the pto of described inclination angle motor.
2. a kind of safety pants impregnator with versatility according to claim 1, it is characterized in that, it also includes front and back motor, front and back ball screw assembly, and front and back transmission beam, described frame is fixed with four front and back guide rails be parallel to each other, before and after described in every root, guide rail is all set with connection sliding block, described connection sliding block opposing upper and lower is rotationally connected the leading screw of described lifting ball screw assembly, with a pair respectively, described riser guide is rotationally connected described connection sliding block opposing upper and lower with another respectively, the two ends of described front and back transmission beam are rotationally connected with the leading screw of described lifting ball screw assembly, and described riser guide respectively, described front and back ball screw assembly, is located at the top of described frame, the leading screw of described front and back ball screw assembly, is mutually vertical with described front and back transmission beam, the nut of described front and back ball screw assembly, is fixedly connected with described front and back transmission beam, the leading screw of described front and back ball screw assembly, and the clutch end of described front and back motor are in transmission connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310031271.9A CN103114401B (en) | 2013-01-16 | 2013-01-16 | Safety pants impregnator with generality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310031271.9A CN103114401B (en) | 2013-01-16 | 2013-01-16 | Safety pants impregnator with generality |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103114401A CN103114401A (en) | 2013-05-22 |
| CN103114401B true CN103114401B (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310031271.9A Expired - Fee Related CN103114401B (en) | 2013-01-16 | 2013-01-16 | Safety pants impregnator with generality |
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| CN (1) | CN103114401B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104122040B (en) * | 2014-07-30 | 2016-08-24 | 中国人民解放军61846部队 | Integration dip testing apparatus |
| CN107238625A (en) * | 2017-07-26 | 2017-10-10 | 芜湖富春染织股份有限公司 | Dyed yarn thermal contraction detection means |
| CN110579476A (en) * | 2018-06-11 | 2019-12-17 | 衢州学院 | Blanking section quality detection device based on machine vision |
| CN113941552A (en) * | 2021-11-05 | 2022-01-18 | 新阳硅密（上海）半导体技术有限公司 | Cleaning device and operation method thereof |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0324254A (en) * | 1989-06-22 | 1991-02-01 | Kawasaki Steel Corp | Hot-dip metal coating bath tank apparatus |
| CN201677446U (en) * | 2010-04-01 | 2010-12-22 | 高杰 | Glove impregnation machine |
| CN203007639U (en) * | 2013-01-16 | 2013-06-19 | 内蒙古工业大学 | Safety pants impregnation machine with generality |
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2013
- 2013-01-16 CN CN201310031271.9A patent/CN103114401B/en not_active Expired - Fee Related
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| CN103114401A (en) | 2013-05-22 |
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Granted publication date: 20150211 Termination date: 20190116 |
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