Summary of the invention
The technical problem that solves: pollutant makes catalyst poisoning inefficacy, dust granules make catalyst activity reduction, and easily cause the Corrosion blockage of equipment.The present invention reduces cigarette and blocks up, prevents catalyst poisoning, strengthens mar proof, improves the equipment denitration efficiency, and catalyst is increased service life, reduces establishment expense.
The technical solution adopted for the present invention to solve the technical problems is: manufacturing time of the present invention short (common 2~3 days), and with TiO
2For having added V in carrier
2O
5With WO
3Calendering formation improves low-temperature denitration efficient, adopts cellular structure light weight constructability, and the raising of anti-poisoning performance, entrance corner section's reinforcement and bulk glass fibre strengthening, the thermal shock resistance of enhancing.
Poisoning: if come from the alkali metal ion (Na+, K+ etc.) of flying dust, directly contact with catalyst, be adsorbed on the locational alkali metal ion of catalyst activity and occupied the catalyst surface acidic site, and the form with DDGS is attached on catalyst, with the active material reaction in catalyst, just reduced catalyst activity, made catalyst alkali metal poisoning.As is poisoning is by the gaseous state As in flue gas
2O
3Diffuse in catalyst inner duct, and in the pore of catalyst, capillary condensation occurs, cause that catalyst activity reduces thereby perhaps react with the active sites of catalyst.The present invention adopts and controls the method that catalyst pores distributes, and the catalyst endoporus is evenly distributed, and reduces capillary condensation to control the pore distributed quantity.In addition, add MoO in catalyst
3, with MoO
3With gas phase As
2O
3It is poisoning that reaction reduces As.Has simultaneously anti-SO
2, halogen (HC, 1HF), alkali metal (Na
2O, K
2O), the performance such as heavy metal (As).
Sintering: the CaO in dust causes TiO in catalyst
2Crystalline form changes, and particle increases, surface area reduces, activity decreased; CaO and SO
3Generate CaSO
4, surface volume increases expanse, and formation bridge bonded to one another makes the catalyst surface shielding, is exposed to for a long time in the hot environment more than 450 ℃ to cause sintering of catalyst.Catalyst regeneration rate after sintering does not almost have.The present invention adds WO
3Can reduce to greatest extent the sintering of catalyst.Using in the sulphur coal situation, catalyst should select the aperture large, and hole is large, wall thickness, catalyst that sectional area is large, flue gas by the time pressure drop little, dust granule can pass through smoothly, is not easy to produce to deposit and generate CaSO
4
Corrosion-resistant: the present invention adopts ceramic fibre to do carrier, the reinforcement of entrance corner section and bulk glass fiber are to the top of catalyst edge strengthening, improve catalyst edge hardness and toughness, good mechanical stability, the resistance to erosion wearing and tearing, base material and carrier have stronger anti-mechanical wear and the performance of heat shock resistance.
Aperture design: hole count scope of the present invention: Unit 15 to 88/; Aperture: 5.2mm-20mm; The hole is high: 3mm-9mm; Thickness: 0.4mm-1mm makes it have lower resistance (saving operating cost), and suitable micropore distributes, and reaching stable denitration performance, and can effectively avoid catalyst poisoning.
Advantage and beneficial effect that compared to the prior art the present invention has are: adopt most suitable micropore volume, make denitration performance and scuff resistance reach optimal balance point; Design most suitable micropore and distribute, to reach stable denitration performance; Adopt most suitable active component, effectively suppress SO when guaranteeing the denitration rate
2/ SO
3Conversion ratio; By adding the 3rd composition, effectively suppress SO
2/ SO
3The rising of conversion ratio in running; Product Activity is even, even after the surface is worn, the activity of remainder does not have any change; Lower resistance is saved operating cost; Low temperature high activity, the NOx clearance is high; Enhanced water resistance; Anti-corrosion property at high temperature; High mechanical properties and heat resistance; Long service life is saved operating cost, has great economic benefit and social benefit.