CN103106632B - A kind of fusion method of the different accuracy three dimensional point cloud based on average drifting - Google Patents
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Abstract
本发明公开了一种基于均值漂移的不同精度下的三维点云数据的融合方法,针对两组精度等级不同的三维点云数据,利用高精度点云建立低精度点云的误差分布,进而对低精度点云进行均值漂移,消除低精度点云的漂移误差,从而实现两组数据信息的融合,该方法包括:S1:建立低精度点云的拓扑结构信息,包括每个样点的邻域点集和单位法矢;S2:利用高精度点云对低精度点云进行密度聚类,根据聚类结果确定低精度点云每个样点的漂移误差;S3:利用低精度点云的拓扑结构信息和所述漂移误差确定低精度点云各样点的漂移矢量,根据该漂移矢量对低精度点云的各样点进行漂移,实现融合。本发明的方法在消除低精度点云漂移误差的同时,可实现小幅度噪声的光顺。
The invention discloses a method for fusion of three-dimensional point cloud data with different precisions based on mean drift. For two sets of three-dimensional point cloud data with different precision levels, the error distribution of low-precision point clouds is established by using high-precision point clouds, and then the error distribution of low-precision point clouds is established. The low-precision point cloud carries out mean drift to eliminate the drift error of the low-precision point cloud, thereby realizing the fusion of two sets of data information. The method includes: S1: Establish the topological structure information of the low-precision point cloud, including the neighborhood of each sample point Point set and unit normal vector; S2: Use the high-precision point cloud to perform density clustering on the low-precision point cloud, and determine the drift error of each sample point of the low-precision point cloud according to the clustering results; S3: Use the topology of the low-precision point cloud The structure information and the drift error determine the drift vector of each point of the low-precision point cloud, and drift the various points of the low-precision point cloud according to the drift vector to realize fusion. The method of the invention can realize the smoothing of small-amplitude noise while eliminating the drift error of the low-precision point cloud.
Description
技术领域 technical field
本发明属于曲面数字化三维形貌检测数据处理的领域,高精度点云数据一般通过三坐标测量机或机床在线接触式检测获取,低精度点云一般指激光扫描仪或柔性关节臂获取的三维点云数据。 The present invention belongs to the field of surface digital three-dimensional shape detection data processing. High-precision point cloud data is generally obtained through online contact detection of three-coordinate measuring machines or machine tools. Low-precision point clouds generally refer to three-dimensional points obtained by laser scanners or flexible joint arms. cloud data.
背景技术 Background technique
随着制造工业的日益发展,产品形状不断复杂化,其开发设计面临诸多困难和挑战,尤其,产品外形建模技术面临着更多挑战。以航空叶片、螺旋桨等为代表的复杂曲面零件获得广泛了的应用,对实际加工质量检测也提出了更高的要求,使得复杂曲面的数字化检测获得了长足的发展。曲面数字化检测的目的是为了反映实际被测对象和其CAD模型的偏差,主要的过程包括实际被测曲面点云的获取,测量点云与CAD模型的寻位,曲面误差的计算和评估以及测量结果不确定度分析。考虑到复杂曲面的特征不明显,以及点云质量和数量对曲面寻位算法和形状误差评估结果的影响,故对测量得到的点不但要求精度足够高,点云数量也要足够多,才能准确反映自由曲面的形状特征信息。通常情况下,接触式测头的测量精度比光学测头的测量精度高一个数量级,但接触式测头逐点采集点云数据的效率比较低,所以考虑采用多传感器组合测量的方法,通过数据融合技术实现被测曲面点云的获取和处理,既利用了接触式检测的高精度,又发挥了光学检测的高效率,实现了测量点云数据精度和效率的平衡。 With the increasing development of the manufacturing industry, the shape of the product is becoming more and more complex, and its development and design are facing many difficulties and challenges. In particular, the product shape modeling technology is facing more challenges. Complex curved surface parts represented by aviation blades and propellers have been widely used, and higher requirements have been put forward for the actual processing quality inspection, which has made great progress in the digital inspection of complex curved surfaces. The purpose of surface digital detection is to reflect the deviation between the actual measured object and its CAD model. The main process includes the acquisition of the point cloud of the actual measured surface, the positioning of the measurement point cloud and the CAD model, the calculation and evaluation of the surface error, and the measurement Results Uncertainty Analysis. Considering that the characteristics of complex surfaces are not obvious, and the quality and quantity of point clouds affect the surface location algorithm and shape error evaluation results, the measured points not only require high enough precision, but also have enough point clouds to be accurate. Reflect the shape feature information of the free-form surface. Usually, the measurement accuracy of the touch probe is an order of magnitude higher than that of the optical probe, but the efficiency of point cloud data collection by the touch probe is relatively low, so the method of multi-sensor combination measurement is considered, through the data The fusion technology realizes the acquisition and processing of the point cloud of the measured surface, which not only utilizes the high precision of contact detection, but also exerts the high efficiency of optical detection, and realizes the balance between the accuracy and efficiency of measurement point cloud data.
通过接触式测量(三坐标测量机或机床在线原位检测)获取复杂曲面(如航空叶片曲面)的点云数据,检测精度高,单点测量精度可达几微米以内,可评估复杂曲面的局部误差,但点云规模最多只能达到数百点,用以反映复杂曲面的整体形貌比较有限,无法通过这些高精度点云数据进行曲面的再设计。为克服接触式测量的不足,非接触式测量随之应运而生,其主要基于光学、磁学、声学等领域中的基本原理,将给定的物理模拟量合理转换为样件表面的坐标点。非接触式测量方法大大地提高了测量效率,某些光学测量机可以在数秒内得到数万点,如英国3DSCANNER公司的激光扫描仪、德国Breuckmann公司的StereoSCAN便携式设备等,使得测量过程中大大减少人为规划,在整个样件表面快速采集大量数据点同时减少了测量人员的工作,可得到包含复杂曲面更多的海量数据。但非接触式测量尽管可以采用标定的方法来提高测量精度,但由于被测对象表面存在粗糙度、波纹等表面缺陷和测量系统本身分辨率、采样误差、电噪声等的影响,数据采样过程中不可避免地混入不合理的噪声点或孤立点,其测量精度往往只能达到几十微米左右,其中的一部分精度主要是由于漂移误差引起的。接触式测量获取的点云精度较高,点云规模较少,而非接触式测量获取的点云虽然精度较低,含噪声点等缺陷,却能反映复杂曲面的整体形貌。因此,利用高精度点云实现低精度点云的漂移,提高低精度点云的精度等级具有重要的意义,也是检测数据处理的重要环节之一,以确保加工质量的准确评估。 Obtain point cloud data of complex curved surfaces (such as aviation blade curved surfaces) through contact measurement (three-coordinate measuring machine or online in-situ detection of machine tools), with high detection accuracy, single-point measurement accuracy can reach within a few microns, and can evaluate the locality of complex curved surfaces error, but the scale of the point cloud can only reach hundreds of points at most, which is limited to reflect the overall shape of the complex surface, and it is impossible to redesign the surface with these high-precision point cloud data. In order to overcome the shortcomings of contact measurement, non-contact measurement came into being, which is mainly based on the basic principles in the fields of optics, magnetism, acoustics, etc., and reasonably converts the given physical analog quantity into the coordinate point of the sample surface . The non-contact measurement method has greatly improved the measurement efficiency. Some optical measuring machines can obtain tens of thousands of points in a few seconds, such as the laser scanner of the British 3DSCANNER company, the StereoSCAN portable device of the German Breuckmann company, etc., which greatly reduces the measurement process. Artificial planning, quickly collect a large number of data points on the entire surface of the sample while reducing the work of the measurement personnel, and can obtain more massive data including complex surfaces. However, although non-contact measurement can use calibration methods to improve measurement accuracy, due to surface defects such as roughness and ripples on the surface of the measured object and the impact of the resolution of the measurement system itself, sampling error, electrical noise, etc., the data sampling process It is inevitable to mix unreasonable noise points or isolated points, and its measurement accuracy can only reach tens of microns, and part of the accuracy is mainly caused by drift errors. The point cloud obtained by contact measurement has high precision and small point cloud scale, while the point cloud obtained by non-contact measurement has low precision and contains defects such as noise points, but it can reflect the overall shape of complex surfaces. Therefore, it is of great significance to use high-precision point clouds to realize the drift of low-precision point clouds and improve the accuracy level of low-precision point clouds. It is also one of the important links in detection data processing to ensure accurate evaluation of processing quality.
对于低精度点云的漂移,通常采用的方法是针对高精度点云每个样点搜索低精度点云中最近的一个点,计算这两点之间的距离,然后计算所有距离的平均值,作为低精度点云所有点的漂移矢量的大小,从而实现低精度点云的漂移。该方法易于实现,但上述漂移矢量的大小并不能真实反映低精度点云和高精度点云之间的漂移误差,使低精度点云某些区域存在过漂移或欠漂移,提升的精度有限。事实上,对低精度点云每个样点的漂移误差同等对待,无法真实反映低精度点云不同区域漂移的差异性。 For the drift of the low-precision point cloud, the usual method is to search for the nearest point in the low-precision point cloud for each sample point of the high-precision point cloud, calculate the distance between these two points, and then calculate the average of all distances, As the magnitude of the drift vector of all points in the low-precision point cloud, the drift of the low-precision point cloud is realized. This method is easy to implement, but the size of the above-mentioned drift vector cannot truly reflect the drift error between the low-precision point cloud and the high-precision point cloud, so that some areas of the low-precision point cloud have over-drift or under-drift, and the improved accuracy is limited. In fact, the drift error of each sample point of the low-precision point cloud is treated equally, which cannot truly reflect the difference in drift in different regions of the low-precision point cloud.
针对高低精度点云数据融合的缺陷,可利用高精度点云建立低精度点云不同区域的误差划分,划分过程通过密度聚类实现,进而利用低精度点云的拓扑结构信息建立每个样点的漂移矢量,并借助信息熵模型优化选取高斯权重后,对每个样点进行漂移,漂移过程中自然实现低精度点云小幅度噪声的过滤。 In view of the defects of high and low precision point cloud data fusion, the high precision point cloud can be used to establish the error division of different areas of the low precision point cloud. The division process is realized by density clustering, and then the topological structure information of the low precision point cloud is used to establish each sample point Drift vector, and with the help of the information entropy model to optimize the selection of Gaussian weights, each sample point is drifted, and the filtering of low-precision point cloud and small-amplitude noise is naturally realized during the drift process.
在信息论中,熵是系统无序程度的度量,可用于度量已知数据所包含的有效信息量。熵作为系统不确定性的度量,其值越大,系统的不确定性就越大,不足以反映系统内在的信息;反之,熵值越小,系统的不确定性越小,足以反映系统的内在信息。故在高斯权重的优化选取过程中,通过法矢信息提出了法矢差异性密度的核估计,建立起信息熵模型,通过最小熵原理优化选取高斯权重的重要参数,确定合适的漂移矢量,从而保证低精度点云的合理漂移。 In information theory, entropy is a measure of the degree of disorder of a system, which can be used to measure the amount of effective information contained in known data. Entropy is a measure of system uncertainty. The larger its value, the greater the uncertainty of the system, which is not enough to reflect the internal information of the system; on the contrary, the smaller the entropy value, the smaller the uncertainty of the system, which is enough to reflect the system’s inherent information. inner information. Therefore, in the process of optimizing the selection of Gaussian weights, the kernel estimation of the difference density of normal vectors is proposed through the normal vector information, and the information entropy model is established. Ensure reasonable drift of low-precision point clouds.
发明内容 Contents of the invention
本发明的目的在于提出一种两种不同精度下的三维点云数据的融合方法,通过接触式测量获取的高精度点云,再利用高精度点云分析低精度点云各点的误差,基于均值漂移的原理,对低精度点云进行漂移,以去除低精度点云的漂移误差,并在漂移过程中实现低精度点云小幅度噪声的光顺。 The purpose of the present invention is to propose a fusion method of three-dimensional point cloud data under two different precisions, and then use the high-precision point cloud to analyze the error of each point of the low-precision point cloud through the high-precision point cloud obtained by contact measurement, based on The principle of mean drift is to drift the low-precision point cloud to remove the drift error of the low-precision point cloud, and to achieve the smoothing of the low-precision point cloud with small amplitude noise during the drift process.
实现本发明的目的所采用的具体技术方案如下: The specific technical scheme adopted to realize the object of the present invention is as follows:
一种基于均值漂移的不同精度下的三维点云数据的融合方法,其针对两组精度等级不同的三维点云数据,利用其中高精度点云对低精度点云进行均值漂移,消除低精度点云的漂移误差,从而实现两组数据信息的融合,该方法具体包括: A fusion method of 3D point cloud data with different precisions based on mean shift. For two sets of 3D point cloud data with different precision levels, the high-precision point cloud is used to perform mean shift on the low-precision point cloud to eliminate low-precision points. Cloud drift error, so as to realize the fusion of two sets of data information, the method specifically includes:
S1:建立所述低精度点云的拓扑结构信息,包括其中每个样点的邻域点集和单位法矢; S1: Establish the topological structure information of the low-precision point cloud, including the neighborhood point set and unit normal vector of each sample point;
S2:利用所述高精度点云对低精度点云进行密度聚类,根据聚类结果确定所述低精度点云每个样点的漂移误差; S2: Using the high-precision point cloud to perform density clustering on the low-precision point cloud, and determine the drift error of each sample point of the low-precision point cloud according to the clustering result;
S3:利用所述低精度点云的拓扑结构信息和所述漂移误差确定所述低精度点云各样点的漂移矢量,根据该漂移矢量对所述低精度点云的各样点进行漂移,实现融合。 S3: Using the topology information of the low-precision point cloud and the drift error to determine a drift vector of each point of the low-precision point cloud, and drifting the various points of the low-precision point cloud according to the drift vector, Achieve integration.
作为本发明的改进,所述步骤S2中进行聚类并确定漂移误差具体为: As an improvement of the present invention, performing clustering and determining the drift error in the step S2 is specifically:
首先,搜索所述高精度点云中每个样点在低精度点云中欧氏距离最近的k个点,形成高精度点云每个样点在低精度点云中对应的k邻域,然后计算每个样点在各自的k邻域中的投影点和法矢; First, search the k points with the closest Euclidean distance of each sample point in the low-precision point cloud in the high-precision point cloud to form the k neighborhoods corresponding to each sample point in the high-precision point cloud in the low-precision point cloud, and then Calculate the projection points and normal vectors of each sample point in their respective k neighborhoods;
其次,以各个投影点为聚类中心,采用密度聚类对所述低精度点云进行聚类,形成多个聚类单元,其中,每个投影点对应一个聚类单元; Secondly, using each projection point as a clustering center, clustering the low-precision point cloud by using density clustering to form a plurality of clustering units, wherein each projection point corresponds to a clustering unit;
然后,各聚类单元范围内的所有点的漂移误差相同,即作为相应样点的漂移误差。 Then, the drift error of all points within the range of each clustering unit is the same, that is, the drift error of the corresponding sample point.
作为本发明的改进,所述每个聚类单元范围内的所有点的漂移误差可表示为: As an improvement of the present invention, the drift error of all points within the range of each clustering unit can be expressed as:
其中,若表示样点pHr在低精度点云中对应的k邻域,则为漂移误差,pHr为所述高精度点云PH中的任一样点,为样点pHr在中的投影垂足点,为投影垂足点对应的法矢。 Among them, if Indicates the k neighborhood corresponding to the sample point p Hr in the low-precision point cloud, then Be a drift error, p Hr is any sample point in the described high-precision point cloud P H , is the sample point p Hr at The projected foot point in , is the projected foot point The corresponding normal vector.
作为本发明的改进,所述的步骤S3中对各样点进行漂移通过如下公式进行: As an improvement of the present invention, in the step S3, the drifting of each sample point is carried out by the following formula:
p′Li=pLi-mLi p' Li =p Li -m Li
式中,pLi为所述低精度点云中的任一样点,p′Li为样点pLi进行漂移后的点,mLi为漂移矢量。 In the formula, p Li is any sample point in the low-precision point cloud, p′ Li is the drifted point of sample point p Li , and m Li is the drift vector.
作为本发明的改进,所述的漂移矢量mLi通过如下公式得到: As an improvement of the present invention, the drift vector m Li is obtained by the following formula:
式中,QLi为样点pLi所述拓扑结构信息中的邻域点集,wLij为该邻域点集QLi中任一点的高斯权重,nLi为样点pLi的法矢,nLij为邻域点集QLi中相应点qLij对应的法矢,ΔLij为邻域点qLij对应的漂移误差ΔLij,σn为窗宽,反映邻域内各点的法矢变化情况。 In the formula, Q Li is the neighborhood point set in the topology information of the sample point p Li , w Lij is the Gaussian weight of any point in the neighborhood point set Q Li , n Li is the normal vector of the sample point p Li , n Lij is the normal vector corresponding to the corresponding point q Lij in the neighborhood point set Q Li , Δ Lij is the drift error Δ Lij corresponding to the neighborhood point q Lij , σ n is the window width, reflecting the change of the normal vector of each point in the neighborhood .
作为本发明的改进,所述的高斯权重通过如下公式计算得到: As an improvement of the present invention, the Gaussian weight is calculated by the following formula:
作为本发明的改进,所述的窗宽σn的最优值通过如下公式确定: As an improvement of the present invention, the optimal value of the window width σ n Determined by the following formula:
其中, in,
作为本发明的改进,在步骤S1建立所述低精度点云的拓扑结构信息前,可以先对待融合的两种不同精度的点云进行坐标配准,以将其转换到同一坐标系下。 As an improvement of the present invention, before the topological structure information of the low-precision point cloud is established in step S1, coordinate registration may be performed on the point clouds of two different precisions to be fused, so as to transform them into the same coordinate system.
作为本发明的改进,所述步骤S1-S3可重复迭代执行,其中迭代以所述漂移误差的平均值控制在一定范围内时终止,其中,所述的平均值具体为: As an improvement of the present invention, the steps S1-S3 can be performed iteratively, wherein the iteration is based on the average value of the drift error Control is terminated when within a certain range, where the average of the Specifically:
作为本发明的改进,所述高精度点云数据通过触发接触式测量获取,所述低精度点云数据通过非接触式测量获取。 As an improvement of the present invention, the high-precision point cloud data is acquired by triggering contact measurement, and the low-precision point cloud data is acquired by non-contact measurement.
本发明的方法通过高精度点云建立低精度点云的漂移误差模型,进而建立低精度点云的漂移矢量,在漂移矢量中引入单位法矢信息的高斯权重,提出了法矢差异性的密度核估计,并借助信息熵模型的最小熵原理优化选取高斯权重的参数,获取更有效的高斯权重。该方法可以降低低精度点云由于测量设备、环境干扰等因素引起的漂移误差,提高精度,从而更加准确描述点云的位置信息。该融合方法具有精度高、准确反映点云信息形貌特征的特点,达到了融合的效果。 The method of the present invention establishes the drift error model of the low-precision point cloud through the high-precision point cloud, and then establishes the drift vector of the low-precision point cloud, introduces the Gaussian weight of the unit normal vector information into the drift vector, and proposes the density of the normal vector difference Kernel estimation, and with the help of the minimum entropy principle of the information entropy model, the parameters of the Gaussian weights are optimized to obtain more effective Gaussian weights. This method can reduce the drift error of low-precision point cloud caused by measuring equipment, environmental interference and other factors, improve the accuracy, and thus describe the position information of the point cloud more accurately. The fusion method has the characteristics of high precision and accurate reflection of the shape characteristics of point cloud information, and achieves the effect of fusion.
附图说明 Description of drawings
图1为本发明实施例中利用高精度点云对低精度点云进行密度聚类过程的示意图; FIG. 1 is a schematic diagram of a process of density clustering of low-precision point clouds using high-precision point clouds in an embodiment of the present invention;
图2为本发明实施例中高精度点云每个样点在低精度点云中对应的邻域点集及相应漂移误差模型的示意图; Fig. 2 is a schematic diagram of the neighborhood point set corresponding to each sample point of the high-precision point cloud in the low-precision point cloud and the corresponding drift error model in the embodiment of the present invention;
图3为本发明实施例的不在同一坐标系的两组点云通过惯性矩粗匹配和ADF拼合精匹配的结果示意图,其中,3(a)为惯性矩粗匹配得到的两组点云示意图,图3(b)为ADF精匹配得到的两组点云示意图; 3 is a schematic diagram of the results of two sets of point clouds that are not in the same coordinate system through coarse moment of inertia matching and ADF stitching fine matching according to an embodiment of the present invention, wherein 3(a) is a schematic diagram of two sets of point clouds obtained by rough moment of inertia matching, Figure 3(b) is a schematic diagram of two sets of point clouds obtained by ADF fine matching;
图4为本发明实施例的低精度点云漂移前后误差分布的色谱图信息示意图(其中颜色越深,表示对应的漂移误差越大),其中,4(a)为漂移前的低精度点云示意图(平均误差为0.0649mm),4(b)为两次漂移后的低精度点云示意图(平均误差为0.0266mm); Figure 4 is a schematic diagram of the chromatogram information of the error distribution before and after the drift of the low-precision point cloud according to the embodiment of the present invention (the darker the color, the greater the corresponding drift error), wherein 4(a) is the low-precision point cloud before drifting Schematic diagram (the average error is 0.0649mm), 4(b) is a schematic diagram of the low-precision point cloud after two drifts (the average error is 0.0266mm);
图5为本发明实施例的漂移前后低精度点云三角网格化的结果示意图,其中5(a)为漂移前的三角网格示意图,5(b)为漂移后的三角网格示意图。 5 is a schematic diagram of the results of low-precision point cloud triangulation before and after drifting according to an embodiment of the present invention, wherein 5(a) is a schematic diagram of a triangular mesh before drifting, and 5(b) is a schematic diagram of a triangular mesh after drifting.
具体实施方式 detailed description
下面结合附图和具体实施例,对本发明做进一步详细介绍。下述实施例仅是说明性的,并不构成是对本发明的限定。 The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The following examples are illustrative only, and are not construed as limiting the present invention.
本实施例的方法针对两组精度等级不同的三维点云数据,利用高精度点云分析低精度点云的漂移误差,对低精度点云进行均值漂移,消除低精度点云的漂移误差,并实现低精度点云的小幅度噪声的光顺,提高低精度点云的精度等级,从而实现两组数据信息的融合。 The method of this embodiment is aimed at two sets of three-dimensional point cloud data with different precision levels, using high-precision point clouds to analyze the drift error of low-precision point clouds, performing mean drift on low-precision point clouds, eliminating drift errors of low-precision point clouds, and Realize the smoothing of small-amplitude noise of low-precision point clouds, improve the accuracy level of low-precision point clouds, and realize the fusion of two sets of data information.
本实施例中的点云优选以航空叶片曲面的三维点云来描述。其中高精度点云数据一般优选通过三坐标测量机或机床在线接触式检测获取,本实施例中可以优选通过三坐标测量机(单点精度可达0.002um)获取叶片曲面的三维点云,例如扫描15条截面型线,每条型线包含20个点,总共为300个点,作为高精度点云。低精度点云一般优选指激光扫描仪或柔性关节臂等非接触式测量获取的三维点云数据。本实施例中可以优选通过Hexagon柔性关节臂(标定精度为0.03mm)获取叶片的海量点云数据,作为低精度点云。 The point cloud in this embodiment is preferably described by a three-dimensional point cloud of the curved surface of the aviation blade. Among them, the high-precision point cloud data is generally preferably obtained by a three-dimensional coordinate measuring machine or an online contact detection of a machine tool. In this embodiment, the three-dimensional point cloud of the curved surface of the blade can be preferably obtained by a three-dimensional coordinate measuring machine (single-point accuracy can reach 0.002um), for example Scan 15 section lines, each line contains 20 points, a total of 300 points, as a high-precision point cloud. Low-precision point cloud generally preferably refers to 3D point cloud data obtained by non-contact measurement such as laser scanners or flexible articulated arms. In this embodiment, it is preferable to obtain massive point cloud data of the blade through the Hexagon flexible articulated arm (with a calibration accuracy of 0.03mm) as a low-precision point cloud.
本实施例中,高精度点云数据记为PH,其点数为NH,低精度点云数据记为PL,其点数为NL。 In this embodiment, the high-precision point cloud data is recorded as PH and its number of points is N H , and the low-precision point cloud data is recorded as PL and its number of points is N L .
本实施例的方法具体包括以下流程: The method of this embodiment specifically includes the following processes:
1、拓扑结构创建 1. Topology creation
创建低精度点云的拓扑结构创建,具体包括建立低精度点云中各点的邻域信息以及单位法矢信息。 Create the topology structure of the low-precision point cloud, specifically including establishing the neighborhood information and unit normal vector information of each point in the low-precision point cloud.
对低精度点云PL创建邻域信息,本实施例可优选采用三维栅格法建立低精度点云PL每个点pLi的k邻域信息(i为表示点云序号,即第i点,i=1,2,…,NL,NL表示PL的点数),即在PL中距离点pLi最近的k个点(本实施例中k取值优选为k=8~20),该邻域记为QLi={qLi1,qLi2,…,qLik}(qLij∈PL,j=1,2,…,k)。 To create neighborhood information for the low-precision point cloud PL , this embodiment may preferably use a three-dimensional grid method to establish the k-neighborhood information of each point p Li of the low-precision point cloud PL (i represents the point cloud sequence number, that is, the i-th point, i=1, 2,..., N L , N L represents the number of points in PL ), that is, the k points closest to point p Li in PL (in this embodiment, the value of k is preferably k=8~ 20), the neighborhood is recorded as Q Li ={q Li1 ,q Li2 ,…,q Lik }(q Lij ∈PL ,j=1,2,…,k).
其建立步骤为: Its establishment steps are:
(a)对点云栅格化PL,获得每个点pLi所在的栅格以及所在栅格周围的26个栅格; (a) Rasterize the point cloud PL to obtain the grid where each point p Li is located and the 26 grids around the grid;
(b)找到领近栅格内所有的点,计算所有点到点pLi的距离; (b) Find all points in the adjacent grid, and calculate the distance from all points to point p Li ;
(c)选择距离最近的k个点作为pLi的邻域,依此类推可求取每个样点的k邻域。 (c) Select the nearest k points as the neighborhood of p Li , and so on to obtain the k neighborhood of each sample point.
建立了低精度点云PL每个样点pLi的k邻域信息QLi,可计算点云的法矢信息。为此,引入3×3的加权协方差矩阵为 The k-neighborhood information Q Li of each sample point p Li of the low-precision point cloud PL is established, and the normal vector information of the point cloud can be calculated. To this end, a 3×3 weighted covariance matrix is introduced as
其中h是个影响因子,可取为
由上式可知,为对称的半正定矩阵,其特征值λt(t=1,2,3)均为实数,对应特征向量nt(t=1,2,3)相互正交。设λ1≤λ2≤λ3,特征值大小反映了邻域点集QLi中的点分别在三个特征向量n1,n2,n3方向上的变化量大小,则点集QLi的最小二乘拟合平面(或称微切平面)为n2和n3定义的退化平面∏p,并且对应法向量为n1。 It can be seen from the above formula, is a symmetric positive semidefinite matrix, its eigenvalues λ t (t=1, 2, 3) are all real numbers, and the corresponding eigenvectors n t (t=1, 2, 3) are mutually orthogonal. Assuming λ 1 ≤λ 2 ≤λ 3 , the size of the eigenvalue reflects the variation of the points in the neighborhood point set Q Li in the directions of three eigenvectors n 1 , n 2 , and n 3 respectively, then the point set Q Li The least-squares fitting plane (or microcutting plane) of is the degenerate plane ∏ p defined by n 2 and n 3 , and the corresponding normal vector is n 1 .
创建邻域信息也可以采用其他类似方法,如八叉树法、kd-tree法,但构建树结构涉及数据编码,过程繁琐。 Other similar methods can also be used to create neighborhood information, such as octree method and kd-tree method, but building a tree structure involves data encoding, and the process is cumbersome.
建立低精度点云PL的拓扑结构信息前,可以先对两种不同精度的点云进行坐标配准,以将其匹配到同一坐标系下。坐标匹配具体为: Before establishing the topological structure information of the low-precision point cloud PL , coordinate registration can be performed on two point clouds with different precision to match them into the same coordinate system. Coordinate matching is specifically:
(a)在测量过程中,可设定标准的标定球,测量时同时获取标定球一定的点云信息,然后通过标定球的位姿建立两组点云的坐标映射关系,即可将低精度点云PL匹配到高精度点云PH所描述的坐标系。 (a) During the measurement process, a standard calibration sphere can be set, and a certain point cloud information of the calibration sphere can be obtained at the same time during the measurement, and then the coordinate mapping relationship of the two sets of point clouds can be established through the pose of the calibration sphere, and the low-precision The point cloud PL is matched to the coordinate system described by the high-precision point cloud PH .
(b)若没有标定球,可采用惯性矩匹配方法先对两组点云进行粗匹配,调整到两者的位姿大致一致。惯性矩粗匹配方法不依赖两组点云是否有对应关系,对于任意两组数据都可以方便快捷的进行位姿调整,先计算两组点云的惯性矩,后计算两个惯性矩之间的变换关系,从而实现低精度点云到高精度点云的粗匹配。接下来,对两组点云进行精匹配。 (b) If there is no calibration ball, the moment of inertia matching method can be used to roughly match the two sets of point clouds, and adjust the poses of the two to be roughly the same. The coarse moment of inertia matching method does not depend on whether there is a corresponding relationship between the two sets of point clouds. For any two sets of data, the pose can be adjusted conveniently and quickly. Transform the relationship to achieve rough matching from low-precision point clouds to high-precision point clouds. Next, perform fine matching on the two sets of point clouds.
在假设高精度点云PH单点检测误差很小的情况下,通过点云匹配算法使低精度点云转换到高精度点云对应的位置。考虑到点云数据位置和数量的差异性,本实施例中优选采用基于自适应距离函数(ADF)算法进行点云匹配。此时完成的匹配是将高精度少量的点PH转移到低精度点云PL所在位置,但高精度点云PH更准确地表达了被测对象表面上的位置信息,故要将高精度点PH固定不动,将低精度点云PL进行坐标逆变换变换,变换到高精度点云PH所在坐标系,从而实现两组点云的坐标匹配。 Under the assumption that the single-point detection error of the high-precision point cloud P H is very small, the low-precision point cloud is converted to the corresponding position of the high-precision point cloud through the point cloud matching algorithm. Considering the differences in location and quantity of point cloud data, it is preferable to use an adaptive distance function (ADF) algorithm for point cloud matching in this embodiment. The matching completed at this time is to transfer a small amount of high-precision point P H to the location of the low-precision point cloud P L , but the high-precision point cloud P H more accurately expresses the position information on the surface of the measured object, so the high-precision The precision point P H is fixed, and the low-precision point cloud P L is transformed into the coordinate system of the high-precision point cloud P H , so as to realize the coordinate matching of the two sets of point clouds.
2、漂移误差模型 2. Drift error model
接下来通过漂移误差的定义建立低精度点云与高精度点云之间的误差关系,实现数据融合,并通过高精度点云(认为准确反映了实际加工曲面的质量情况)实现低精度点云中小幅度噪声的光顺。 Next, establish the error relationship between the low-precision point cloud and the high-precision point cloud through the definition of drift error, realize data fusion, and realize the low-precision point cloud through the high-precision point cloud (which is considered to accurately reflect the quality of the actual processed surface) Smoothing for small to medium amplitude noise.
高精度点云PH反映的是加工曲面的理想信息,设为SH,那么低精度点云PL每个样点pLi的漂移误差就是点pLi到曲面的垂直距离;反过来,如果以低精度点云PL构建一张曲面SL的话,漂移误差可以描述为高精度点云PH在曲面SL上误差分布的情况。显然,由于低精度点云PL数目较大,漂移误差适合采用后者描述,但建立的是高精度点云PH相对低精度点云PL的误差,故需将该误差逆向描述,可对低精度点云利用高精度点云进行区域划分,相同区域内的点集的误差近似相等。为此,需对低精度点云PL进行区域划分,划分采用密度聚类法。 The high-precision point cloud P H reflects the ideal information of the processed surface, which is set to SH , then the drift error of each sample point p Li of the low-precision point cloud P L is the vertical distance from the point p Li to the curved surface; conversely, if If a surface S L is constructed with a low-precision point cloud P L , the drift error can be described as the error distribution of the high-precision point cloud P H on the surface S L. Obviously, due to the large number of low-precision point cloud PL , the drift error is suitable for the latter description, but the error between high-precision point cloud PH and low-precision point cloud PL is established, so the error needs to be described in reverse, which can be The low-precision point cloud is divided into regions by using the high-precision point cloud, and the errors of the point sets in the same region are approximately equal. For this reason, the low-precision point cloud PL needs to be divided into regions, and the density clustering method is used for the division.
如图2所示,针对高精度点云PH中每个样点pHr(r为高精度点云序号,r=1,2,…,NH,NH为PH点数),搜索其在低精度点云PL中欧氏距离最近的k个点(k=8~20),记为
然后,分析每个聚类单元的漂移误差,建立漂移误差模型。 Then, the drift error of each clustering unit is analyzed, and the drift error model is established.
低精度点云PL在点所确定的聚类单元范围CLr内的所有点的近似漂移误差(含正负号)为即每个聚类单元的漂移误差为 Low-precision point cloud P L at point The approximate drift error (including sign) of all points within the determined cluster unit range C Lr is That is, the drift error of each clustering unit is
由此可得到低精度点云PL的整体平均漂移误差(漂移的控制误差)为 From this, the overall average drift error (drift control error) of the low-precision point cloud PL can be obtained as
式中,NH表示高精度点云PH的数量。 In the formula, N H represents the number of high-precision point cloud P H.
根据上述定义,低精度点云PL每个聚类单元对应一个漂移误差而聚类单元里所有点的漂移误差均为建立上述漂移误差模型,实际上也确定了低精度点云PL的每个样点pLi(i=1,2,…,NL)的漂移误差ΔLi。 According to the above definition, each clustering unit of the low-precision point cloud PL corresponds to a drift error And the drift error of all points in the clustering unit is Establishing the above drift error model actually determines the drift error Δ Li of each sample point p Li (i=1, 2, . . . , N L ) of the low-precision point cloud PL .
3、点云漂移与光顺 3. Point cloud drift and smoothing
建立低精度点云PL的误差分布后,可根据低精度点云的拓扑邻域信息进行漂移,漂移的过程实际上也是对低精度点云小幅度噪声的光顺过程。根据低精度点云PL每个样点pLi(i表示低精度点云PL的序号)的邻域点集QLi,每个邻域点qLij(法矢为nLij)对应一个漂移误差ΔLij(j=1,2,…,k),则第i个样点pLi的漂移矢量定义为 After the error distribution of the low-precision point cloud PL is established, it can be drifted according to the topological neighborhood information of the low-precision point cloud. The drifting process is actually a smoothing process for the small-amplitude noise of the low-precision point cloud. According to the neighborhood point set Q Li of each sample point p Li (i represents the serial number of the low-precision point cloud PL ) of the low-precision point cloud PL , each neighborhood point q Lij (normal vector is n Lij ) corresponds to a drift Error Δ Lij (j=1,2,…,k), then the drift vector of the i-th sample point p Li is defined as
其中,wLij为每个邻域点的高斯权重。则第i个样点pLi漂移后新的样点为 Among them, w Lij is the Gaussian weight of each neighborhood point. Then the new sample point after the drift of the i-th sample point p Li is
p′Li=pLi-mLi p' Li =p Li -m Li
其中每个邻域点的高斯权重定义为 where the Gaussian weight of each neighborhood point is defined as
其中,nLi为pLi的法矢,nLij为领域QLi中点qLij的法矢,σn反映邻域法矢的变化情况,一般称为窗宽,其取值对于权重有着重要影响,也对漂移结果起着至关重要的作用。为此,考虑以下步骤对窗宽σn进行优化选取: Among them, n Li is the normal vector of p Li , n Lij is the normal vector of the point q Lij in the field Q Li , σ n reflects the change of the neighborhood normal vector, generally called the window width, and its value has an important influence on the weight , also plays a crucial role in the drift results. For this reason, consider the following steps to optimize the selection of the window width σn :
(a)利用核估计定义法矢差异密度,反映邻域点集QLi内法矢的变化信息。 (a) Use kernel estimation to define the difference density of normal vectors, reflecting the change information of normal vectors in the neighborhood point set Q Li .
(b)根据法矢密度,借助已有的信息熵理论,构建信息熵模型,利用最小熵原理优化选取窗宽σn。 (b) According to the normal vector density and with the help of the existing information entropy theory, construct the information entropy model, and use the minimum entropy principle to optimize and select the window width σ n .
(c)根据邻域点集法矢QLi的变化情况确定窗宽σn的搜索范围,采用试探优化理论确定最优窗宽σn。 (c) Determine the search range of the window width σ n according to the change of the normal vector Q Li of the neighborhood point set, and use the heuristic optimization theory to determine the optimal window width σ n .
法矢变化的窗宽可根据点pLi的邻域点集QLi确定,设邻域QLi确定的局部空间范围为ΩLi,则对其法矢为nx,则结合核估计可定义法矢差异密度为 The window width of the normal vector change can be determined according to the neighborhood point set Q Li of the point p Li , assuming that the local space range determined by the neighborhood Q Li is Ω Li , then for Its normal vector is n x , then combined with kernel estimation, the normal vector difference density can be defined as
通过上述法矢密度的定义,引入信息熵来确定最优窗宽σn。在信息论中,熵为系统不确定性的度量,熵越大,系统的不确定性就越大。对于法矢密度的核估计来说,点pLi邻域QLi所确定的局部区域ΩLi中,若各处密度函数值近似相等(此时法矢密度将失去意义),对其数据分布的不确定性最大,则具有最大的熵;反之,若密度函数值很不对称(此时能反映法矢信息内在的变化情况),则不确定性最小,熵最小。由此,可通过法矢密度估计熵的概念来衡量核密度估计的有效性。根据信息熵的定义可知,对于k个点的点集QLi,每个点qLij∈QLi(j=1,2,L,k)的核估计为fLi(qLij),则估计熵ELi(σn)可定义为 Through the above definition of normal vector density, information entropy is introduced to determine the optimal window width σ n . In information theory, entropy is a measure of system uncertainty, and the greater the entropy, the greater the uncertainty of the system. For the kernel estimation of the normal vector density, in the local area Ω Li determined by the neighborhood Q Li of the point p Li , if the density function values everywhere are approximately equal (the normal vector density will lose its meaning at this time), the data distribution If the uncertainty is the largest, it has the largest entropy; on the contrary, if the value of the density function is very asymmetric (at this time, it can reflect the internal change of the normal vector information), then the uncertainty is the smallest and the entropy is the smallest. Therefore, the effectiveness of kernel density estimation can be measured by the concept of normal vector density estimation entropy. According to the definition of information entropy, for a point set Q Li of k points, the kernel estimate of each point q Lij ∈ Q Li (j=1,2,L,k) is f Li (q Lij ), then the estimated entropy E Li (σ n ) can be defined as
其中,
显然,ELi(σn)是关于σn的一元函数,变化情况为:当σn→0时,法矢密度函数值趋近于法矢密度估计熵ELi为最大值,即ELi=ln(k);随着σn由0至∞的逐渐递增,开始时估计熵逐渐减小并在某处达到最小值,后又逐渐增大;当σn→∞时,ELi再次达到最大值。在某个优化值取最小值 可认为是高斯权重的最优窗宽,能够反映法矢差异的内在信息。 Apparently, E Li (σ n ) is a one-variable function about σ n , and the change is as follows: when σ n →0, the value of the normal vector density function tends to The estimated entropy E Li of the normal vector density is the maximum value, that is, E Li = ln(k); as σ n gradually increases from 0 to ∞, the estimated entropy decreases gradually at the beginning and is somewhere reaches the minimum value, and then increases gradually; when σ n →∞, E Li reaches the maximum value again. at an optimal value Take the minimum It can be considered as the optimal window width of the Gaussian weight, which can reflect the intrinsic information of the normal vector difference.
选取优化值理论上可在区间范围σn∈(0,+∞)搜索,但该区间范围实际上没有搜索的意义。对于点集QLi可每个样点的法矢nLij,对所有邻域内点集的法矢进行平均并单位化得到其均值变化方向为对每个法矢nLij计算选取其中的最大值vmax和最小值vmin,则法矢的变化范围近似为[vmin,vmax],故σn→0可用取代(若则取);故σn→+∞可用取代,则搜索的区间范围为
本发明中为还可以多次重复迭代(2)~(5)以获得更好的融合效果,其中迭代控制参数设定为低精度点云的平均误差,以其作为误差控制的参数,使得进行多次迭代,直至平均漂移误差控制在一定范围内时停止迭代; In the present invention, iterations (2) to (5) can be repeated multiple times to obtain a better fusion effect, wherein the iteration control parameters are set as low-precision point clouds The average error of is used as the parameter of error control, so that multiple iterations are performed until the average drift error is controlled within a certain range, and the iteration is stopped;
根据上述描述的低精度点云和高精度点云,先进行粗匹配,如图3(a)所示,后应用ADF拼合法进行精匹配,匹配结果如图3(b)所示。建立低精度点云的误差分布信息,其误差色谱图如图4(a)所示,两次漂移后的点云误差如图4(b)所示。漂移过程中已经实现低精度点云的小幅度噪声的光顺,光顺前后的结果如图5(a)和(b)所示。 According to the low-precision point cloud and high-precision point cloud described above, rough matching is performed first, as shown in Figure 3(a), and then the ADF stitching method is used for fine matching, and the matching result is shown in Figure 3(b). The error distribution information of the low-precision point cloud is established, and its error chromatogram is shown in Figure 4(a), and the point cloud error after two drifts is shown in Figure 4(b). The smoothing of the small-amplitude noise of the low-precision point cloud has been achieved during the drifting process, and the results before and after the smoothing are shown in Figure 5(a) and (b).
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