Background technique
At gas-blowing engine, SO
2In the blower fan using process of the one class special gas medium such as blower, often because having corrosivity and contain the oils dirt, gas medium make the working life of matched with blower silencing apparatus extremely short, just lost noise elimination function in common about two months, main cause is exactly that silencing apparatus inner sound absorption material corrosion or sound absorption orifice plate are stopped up by greasy dirt.Fan noise is wideband noise, only have resistive and impedance complex formula silencing apparatus can effectively eliminate wideband noise, but dissipative muffler is all to utilize the micropore sound absorption principle of sound-absorbing material to realize eliminating the noise, the incrustation that will condense when containing oily pollutant in the gas medium by silencing apparatus stops up the sound-absorbing material micropore, makes silencing apparatus lose acoustical absorptivity.For this reason, this type of blower fan does not solve noise problem always preferably, usually adopts pipeline to coat to add blower fan sound insulation or the method directly taking to regularly replace silencing apparatus solves problem of noise pollution, needs so the larger cost of input, causes unnecessary economic waste.
Summary of the invention
The objective of the invention is to provide a kind of new silencing apparatus for blower, adopt the microwell plate noise-cancelling theory and design a kind of can the self-cleaning corrosion-proof type composite muffler of winding-up.
Two key functions in this silencing apparatus eliminate the noise exactly and jet self-cleaning, simultaneously in design rational deployment structural type, make the performance index such as the gas-flow resistance loss of silencing apparatus and reproduced air-flow noise meet designing requirement.Noise-cancelling theory adopts the impedance complex formula to eliminate the noise, and the reactive muffling section is eliminated the noise mainly for low-frequency range, and the resistance noise reduction section is eliminated the noise mainly for high band.
1. eliminate the noise and design
(1) reactive muffling section: utilize tube-inserted type expansion chamber and the resonant cavity noise-cancelling theory of porous collateral branch, tube-inserted type expansion chamber structure is mainly for 500Hz frequency range Noise Design, and porous collateral branch resonance cavity structure of airtight is mainly for 250Hz frequency range Noise Design.Low frequency range noise is eliminated in two kinds of structural segmented comprehensive functions preferably, and they structurally can overlap design in addition, makes noise elimination structure very compact, and boundary dimension is rationally distributed.
(2) resistance noise reduction section: this one adopts the noise-cancelling theory of microperforated panel resonance sound-absorbing structure, utilizes the sound absorption characteristics of microwell plate self, and the resonance sound-absorbing structure that is made of different-thickness two-layer orifice plate is realized eliminating the noise for high-frequency noise.Change microporous sound absorbing structure into by the micropore sound-absorbing material, can realize preferably hydro-peening when guaranteeing acoustic attenuation performance.Usually the main resonant frequency of this structural design is set in the 1KHz-4KHz scope, to reduce the high band noise as main purpose, so both can give full play to the good feature of microwell plate high frequency acoustically effective, the resonant cavity thickness that double-deck orifice plate is formed is less, compact structure.
2. winding-up design
The winding-up design is to utilize high-pressure inert gas (usually adopting nitrogen) to carry out the pulsed winding-up to micropore in silencing apparatus.Nitrogen pressure is set in 5-6kg/cm
2, the tolerance of jetting needs according to concrete winding-up area definition, and what in principle assurance unit winding-up scope, all little hole areas were interior passes through airspeed in the scope of 30-40m/s.
3. the silencing apparatus anti-corrosion measure is mainly just to adopt stainless steel material, selects corresponding stainless steel material according to the corrosive characteristics of different medium gas.
Technological scheme of the present invention is: be comprised of porous intubate, shell, injection tube, the right-hand member that it is characterized in that shell is fitted with the porous intubate, the porous intubate has collateral branch's resonator chamber outward, the left end of porous intubate has the expansion anechoic room, the left side at the expansion anechoic room, by being welded to the double-deck micropore resonance plate that forms on framework by microwell plate, at the left end of shell, injection tube is installed.
Owing to having adopted technique scheme, pneumatic noise problem in the time of can solving preferably the work of special gas blower fan, reduced greatly cost of investment than traditional improvement method, this type acoustic wave filter structure is compact simultaneously, lightweight, sound deadening capacity is high, and has good manufacturability on mode of structure, the characteristics such as highly versatile.
Embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
In Fig. 1, the right-hand member of shell 5 is fitted with porous intubate 1, collateral branch's resonator chamber 2 is arranged outside porous intubate 1, the left end of porous intubate 1 has expansion anechoic room 3, the left side at expansion anechoic room 3, by being welded to the double-deck micropore resonance plate 4 that forms on framework by microwell plate, at the left end of shell 5, injection tube 6 is installed.
Porous intubate 1 is namely also the entrant sound pipe of collateral branch's resonator chamber 2 as the intubate of expansion anechoic room 3 simultaneously, with each one and shell 5 welding, forms collateral branch's resonant cavity 2 and expansion anechoic room 3 by welding procedure; Microwell plate is welded to and forms double-deck micropore resonance plate 4 on framework, utilizes dunnage and shell 5 to be welded and fixed; After fan parking, nitrogen is accessed in 6 pairs of silencing apparatuss of injection tube the micropore cleaning of jetting; After air-flow entered silencing apparatus by porous intubate 1, noise entered collateral branch's resonator chamber 2 by aperture on intubate, decayed by resonance and implemented first step noise elimination; Air-flow enters the 3 generation expansion decelerations of expansion anechoic room by porous intubate 1 and realizes the second step noise elimination, air-flow after deceleration enters double-deck microwell plate resonance plate 4 subsequently, noise produces the resonance decay and realizes the noise elimination of the 3rd step in the double-deck microwell plate resonance plate 4 of multilayer different-thickness, final air-flow is discharged silencing apparatus by outlet.