CN103103712A - Energy storage dye vat - Google Patents
Energy storage dye vat Download PDFInfo
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- CN103103712A CN103103712A CN2012105278423A CN201210527842A CN103103712A CN 103103712 A CN103103712 A CN 103103712A CN 2012105278423 A CN2012105278423 A CN 2012105278423A CN 201210527842 A CN201210527842 A CN 201210527842A CN 103103712 A CN103103712 A CN 103103712A
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- heat
- dye vat
- accumulation
- measured temperature
- chamber
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- 238000004146 energy storage Methods 0.000 title abstract description 4
- 239000002184 metal Substances 0.000 claims abstract description 20
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 239000012774 insulation material Substances 0.000 claims abstract description 4
- 239000000975 dye Substances 0.000 claims description 41
- 238000009825 accumulation Methods 0.000 claims description 33
- 239000000523 sample Substances 0.000 claims description 29
- 239000012782 phase change material Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000004043 dyeing Methods 0.000 abstract description 8
- 238000005338 heat storage Methods 0.000 abstract description 5
- 239000002918 waste heat Substances 0.000 abstract description 5
- 238000007639 printing Methods 0.000 abstract description 4
- 239000011232 storage material Substances 0.000 abstract 1
- 239000004753 textile Substances 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides an energy storage dye vat which comprises a dye vat body. Thermal insulation materials are filled in the outer wall of the dye vat body. The dye vat body is divided into a dye cavity, an insulation cavity and a heat storage cavity from top to bottom by two metal heat exchange boards. The dye cavity has the function of an ordinary dye vat. The insulation cavity is a vacuum cavity. Heat storage materials are placed in the heat storage cavity. Metal coil pipes are arranged in the metal heat exchange boards. The metal coil pipes are connected with a heat pump system to form a heat exchange loop. The energy storage dye vat uses waste heat of dye for heat storage after printing and dyeing are finished by the dye vat, the dye for printing and dyeing next time is heated with the waste heat of last time, and power consumption of dyeing and finishing is effectively reduced.
Description
Technical field
The present invention relates to the textile dyeing and finishing apparatus field, especially, is a kind of energy-conservation dye vat that adopts energy storage equipment.
Background technology
Textile industry is in high speed development, and the severe challenges such as competition in the international market that also are faced with resource, environmental constraints and are growing more intense, especially resource utilization are on the low side, pollution problem is more serious.Affected by the factors such as insufficient investment and scope of the enterprise be less than normal, the water consumption of China's textile industry, energy consumption remain high, it is greatly double that the birth of Computerized flat knitting machine makes whole sweater knit the speed of sheet processing, yet relatively supporting running-on processing link but still also is in the state of manual processing.Therefore even sweater factory buys a lot of Computerized flat knitting machines, but the running-on link does not catch up with a large problem that remains.
The expensive textile enterprise's competitiveness that seriously undermined that high energy consumption is brought, newly-built textile enterprise just should take into account energy-saving and cost-reducing problem in engineering design, and the space that textile industry relies on the production capacity expansion to seek development is little.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide a kind of accumulation of energy dye vat, this accumulation of energy dye vat adopts waste heat storage facility, the energy consumption when effectively having reduced dyeing and finishing.
The technical solution adopted for the present invention to solve the technical problems is:
This accumulation of energy dye vat comprises the dye vat body, described dye vat body outer wall is filled with insulation material, described dye vat body from top to bottom is divided into by two blocks of metal heat-exchange plates and dyes chamber, insulation chambers and heat accumulation chamber, the described chamber of dying consists of common dye vat function, described insulation chambers is a vacuum chamber, described heat accumulation is provided with heat accumulating in the chamber, is provided with the metal coil pipe in described metal heat-exchange plate, and described metal coil pipe consists of heat-exchanging loop by connecting a heat pump.
As preferably, be provided with infrared reflection coating on the wooden partition of described two blocks of metal heat-exchange plates in described insulation chambers.
As preferably, described heat pump all is arranged in described insulation chambers.
As preferably, described heat accumulating is phase-change material.
as preferably, described heat pump comprises a control module, described control module has the environment temperature probe in the arranged outside of described dye vat body, described control module is provided with the second temp probe described dying in the chamber, be provided with the 3rd temp probe in described heat accumulation chamber, when the described heat pump of described control module control carries out accumulation of heat, according to the principle continuous service of described environment temperature probe measured temperature lower than the measured temperature of described the second temp probe, if described environment temperature probe measured temperature equals the measured temperature of described the second temp probe, stop carrying out accumulation of heat.
The invention has the advantages that:
The waste heat that utilizes dye vat to complete the rear dyestuff of printing and dyeing carries out accumulation of heat, adopts the waste heat of last time to heat to the dyestuff of printing and dyeing next time, the power consumption when effectively having saved dyeing and finishing.
Description of drawings
Fig. 1 is that this accumulation of energy dye vat dissects structural representation.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples:
Consult Fig. 1, in the present embodiment, this accumulation of energy dye vat comprises dye vat body 100, described dye vat body 100 outer walls are filled with insulation material, described dye vat body 100 from top to bottom is divided into by two blocks of metal heat-exchange plates 200 and dyes chamber 110, insulation chambers 120 and heat accumulation chamber 130, the described chamber 110 of dying consists of common dye vat function, described insulation chambers 120 is a vacuum chamber, be provided with heat accumulating in described heat accumulation chamber 130, be provided with metal coil pipe 310 in described metal heat-exchange plate 200, described metal coil pipe 310 consists of heat-exchanging loop by connecting a heat pump 300.
Above-mentioned accumulation of energy dye vat is provided with infrared reflection coating 210 on the wooden partition of described two blocks of metal heat-exchange plates 200 in described insulation chambers 120, reduces because of metal heat-exchange plate 200 because of the heat radiation dispersed heat, makes described heat accumulation chamber 130 heat-insulating properties better.
Above-mentioned accumulation of energy dye vat, described heat pump 300 all are arranged in described insulation chambers 120, reduce at described dye vat body 100 openings, further strengthen heat-insulating property.
Above-mentioned accumulation of energy dye vat, described heat accumulating are phase-change material.
Phase-change material (PCM-Phase Change Material) refers to vary with temperature and changes form and the material of latent heat can be provided.Phase-change material by solid-state become liquid state or become solid-state process by liquid state be called phase transition process, at this moment phase-change material will absorb or discharge a large amount of latent heat, adopt less volume just can store a large amount of heat energy, reduce the place and take and the cylinder block material use amount.
Above-mentioned accumulation of energy dye vat, described heat pump 300 comprises a control module, described control module has the environment temperature probe in the arranged outside of described dye vat body 100, described control module is provided with the second temp probe described dying in chamber 110,130 are provided with the 3rd temp probe in described heat accumulation chamber.
The specific works mode of described accumulation of energy dye vat:
when the described heat pump of described control module control carries out accumulation of heat, according to the principle continuous service of described environment temperature probe measured temperature lower than the measured temperature of described the second temp probe, if described environment temperature probe measured temperature equals the measured temperature of described the second temp probe, stop carrying out accumulation of heat, when the described heat pump of described control module control carries out heat release, according to the principle continuous service of described the 3rd temp probe measured temperature higher than the measured temperature of described environment temperature probe, if described the 3rd temp probe measured temperature equals measured temperature out of service of described environment temperature probe.
The working rules of above-mentioned control module, make heat pump to the heating heat of dyestuff all the time higher than the heat that directly uses electrical heating to produce, the Energy Efficiency Ratio of heat pump under common room temperature generally remains on 1:3, the power that namely consumes 1 kilowatt can be made the heat of 3 kilowatts, and described heat pump is under the operation of described control module, the temperature of thermal source is all the time higher than environment temperature, and therefore described heat pump has the higher thermal efficiency and adds hot dye.
The above is only preferred embodiment of the present invention, and is in order to limit the present invention, within the spirit and principles in the present invention not all, any modification of doing, is equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (5)
1. an accumulation of energy dye vat, comprise dye vat body (100), and described dye vat body (100) outer wall is filled with insulation material, it is characterized in that:
Described dye vat body (100) from top to bottom is divided into by two blocks of metal heat-exchange plates (200) and dyes chamber (110), insulation chambers (120) and heat accumulation chamber (130), the described chamber (110) of dying consists of common dye vat function, described insulation chambers (120) is a vacuum chamber, be provided with heat accumulating in described heat accumulation chamber (130), be provided with metal coil pipe (310) in described metal heat-exchange plate (200), described metal coil pipe (310) consists of heat-exchanging loop by connecting a heat pump (300).
2. accumulation of energy dye vat according to claim 1, is characterized in that: be provided with infrared reflection coating (210) on the wooden partition of described two blocks of metal heat-exchange plates 200 in described insulation chambers (120).
3. accumulation of energy dye vat according to claim 1, it is characterized in that: described heat pump (300) all is arranged in described insulation chambers (120).
4. accumulation of energy dye vat according to claim 1, it is characterized in that: described heat accumulating is phase-change material.
5. accumulation of energy dye vat according to claim 1, it is characterized in that: described heat pump (300) comprises a control module, described control module has the environment temperature probe in the arranged outside of described dye vat body (100), described control module is provided with the second temp probe described dying in the chamber, be provided with the 3rd temp probe in described heat accumulation chamber (130), when the described heat pump of described control module control carries out accumulation of heat, according to the principle continuous service of described environment temperature probe measured temperature lower than the measured temperature of described the second temp probe, if described environment temperature probe measured temperature equals the measured temperature of described the second temp probe, stop carrying out accumulation of heat, when the described heat pump of described control module control carries out heat release, according to the principle continuous service of described the 3rd temp probe measured temperature higher than the measured temperature of described environment temperature probe, if described the 3rd temp probe measured temperature equals measured temperature out of service of described environment temperature probe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210527842.3A CN103103712B (en) | 2012-12-11 | 2012-12-11 | Energy storage dye vat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210527842.3A CN103103712B (en) | 2012-12-11 | 2012-12-11 | Energy storage dye vat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103103712A true CN103103712A (en) | 2013-05-15 |
| CN103103712B CN103103712B (en) | 2014-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210527842.3A Expired - Fee Related CN103103712B (en) | 2012-12-11 | 2012-12-11 | Energy storage dye vat |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103103712B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104775256A (en) * | 2015-04-16 | 2015-07-15 | 湖州市菱湖东方丝织厂 | Dye heating and stirring device for dyeing machine |
| CN104674489B (en) * | 2015-03-03 | 2016-08-10 | 苏州华策纺织科技有限公司 | A kind of staining machine dyestuff heater |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200965370Y (en) * | 2006-06-22 | 2007-10-24 | 王世亮 | Phase-change energy storage cold and heat exchanger for railway passenger carriage |
| CN201485678U (en) * | 2009-08-24 | 2010-05-26 | 廖少阳 | Energy-saving staining machine |
| CN203065814U (en) * | 2012-12-11 | 2013-07-17 | 吴江兰瑞特纺织品有限公司 | Energy storage type dye vat |
-
2012
- 2012-12-11 CN CN201210527842.3A patent/CN103103712B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200965370Y (en) * | 2006-06-22 | 2007-10-24 | 王世亮 | Phase-change energy storage cold and heat exchanger for railway passenger carriage |
| CN201485678U (en) * | 2009-08-24 | 2010-05-26 | 廖少阳 | Energy-saving staining machine |
| CN203065814U (en) * | 2012-12-11 | 2013-07-17 | 吴江兰瑞特纺织品有限公司 | Energy storage type dye vat |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104674489B (en) * | 2015-03-03 | 2016-08-10 | 苏州华策纺织科技有限公司 | A kind of staining machine dyestuff heater |
| CN104775256A (en) * | 2015-04-16 | 2015-07-15 | 湖州市菱湖东方丝织厂 | Dye heating and stirring device for dyeing machine |
| CN104775256B (en) * | 2015-04-16 | 2016-08-17 | 湖州市菱湖东方丝织厂 | A kind of staining machine dyestuff heating and stirring device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103103712B (en) | 2014-12-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: SUZHOU DANFANG TEXTILE RESEARCH + DEVELOPMENT CO., Free format text: FORMER OWNER: TEXTILE CO., LTD. WUJIANG LAN RUITE Effective date: 20141030 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20141030 Address after: 215228, Suzhou Road, Shengze Town, Wujiang District, Jiangsu,, two West Ring Road 1188, Shengze Textile Science and Technology Industrial Park Applicant after: SUZHOU DANFANG TEXTILE RESEARCH & DEVELOPMENT Co.,Ltd. Address before: 215228, No. 3, building B, Yonghe business district, Shengze Town, Wujiang, Jiangsu, Suzhou Applicant before: Wujiang Lanruite Textile Co.,Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGSU CAHOM NEW ENERGY MANAGEMENT CO., LTD. Free format text: FORMER OWNER: SUZHOU DANFANG TEXTILE RESEARCH + DEVELOPMENT CO., LTD. Effective date: 20150330 |
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| CB03 | Change of inventor or designer information |
Inventor after: Zhang Yingwei Inventor before: Zhao Ping |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHAO PING TO: ZHANG YINGWEI Free format text: CORRECT: ADDRESS; FROM: 215228 SUZHOU, JIANGSU PROVINCE TO: 215505 SUZHOU, JIANGSU PROVINCE |
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| TR01 | Transfer of patent right |
Effective date of registration: 20150330 Address after: 215505, room 333, 401 southeast Avenue, Changshu hi tech Industrial Development Zone, Suzhou, Jiangsu, Changshou City Patentee after: JIANGSU CAHOM NEW ENERGY MANAGEMENT Co.,Ltd. Address before: 215228, Suzhou Road, Shengze Town, Wujiang District, Jiangsu,, two West Ring Road 1188, Shengze Textile Science and Technology Industrial Park Patentee before: SUZHOU DANFANG TEXTILE RESEARCH & DEVELOPMENT Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 |