CN103101828A - Method and special device for intelligently complementing expansion of cage load steel wire rope - Google Patents
Method and special device for intelligently complementing expansion of cage load steel wire rope Download PDFInfo
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- CN103101828A CN103101828A CN2013100237046A CN201310023704A CN103101828A CN 103101828 A CN103101828 A CN 103101828A CN 2013100237046 A CN2013100237046 A CN 2013100237046A CN 201310023704 A CN201310023704 A CN 201310023704A CN 103101828 A CN103101828 A CN 103101828A
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Abstract
The invention discloses a method and a special device for intelligently complementing expansion of a cage load steel wire rope. The method includes: (1) measuring the weight m1 of object to be conveyed through a weighter at a well mouth, and transmitting the weight m1 to a programmed logic controller (PLC); (2) loading the object to be conveyed on four supporting claws of a cage weighing supporting pot at a normal crawling speed, wherein the action force of the four supporting claws is acted on the weighter through a frame or a buffering device, and then outputting the parameter m to the PLC through the weighter; (3) stopping a lifting machine when the PLC judges the parameter m to be equal to the m1, and the overloaded amount for lifting the steel rope wire is equal to the elastic expansion change amount for lifting the steel rope wire due to changes of the lifting weight. On the condition of maintaining an original cage load device not to change, the weighter is arranged at a side for a pit car to enter or a side for the pit car to go out of a well mouth. The load weight is measured through the weighter, and the weight value is transmitted to the PLC. A weight sensing device at the shaft bottom is maintained not to change. The method greatly reduces mine infrastructure workload and equipment investment cost, and has good practicability.
Description
Technical field
The present invention relates to mine equipment, be specifically related to a kind of intelligent compensating method and isolated plant thereof of cage load-bearing wires rope elongation amount.
Background technology
In CN102556814A, a kind of intelligent compensation apparatus and intelligent compensating method thereof of cage load-bearing wires rope elongation amount disclosed, the intelligent compensation apparatus of this cage load-bearing wires rope elongation amount comprises PLC and weighting apparatus; Described weighting apparatus all has setting at well head and down-hole, and described PLC is used for receiving the weight signal of weighting apparatus output and judging that lifting winch stops discharging the initial point of steel rope.This intelligent compensating method comprises: (1) measures well head cage weight m1 before the cage load with weighting apparatus; Corresponding (well head) total weight m2 when (2) measuring the cage load with weighting apparatus, calculated difference △ m; (3) lifting winch discharges steel rope, and cage falls to the down-hole, and the down-hole LOAD CELLS is measured cage weight m3, lifting winch continues to discharge steel rope, the m3 value changes, and PLC judges m3 and △ m relation, and stops discharging the initial point of steel rope according to pre-conditioned definite lifting winch.Wherein, the preset can be preset according to m3 and △ m relation, preferably, is defined as lifting winch and stops discharging the steel rope point during near △ m as m3, and degree of closeness is advisable within safe range so that the elastic recoil amount of steel rope is controlled.Also can arrange when m3 〉=△ m, stop discharging the steel rope point for being defined as lifting winch.
But the capital construction work amount of well head equipment intelligent compensation catching device is very large, particularly even more serious in mine transformation situation, even sometimes can't equip at all in actual use.Therefore, this installs in actual applications, also exists cost high, and the problems such as constructional difficulties can not well be used in existing industry.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the purpose of this invention is to provide a kind of intelligent compensating method of cage load-bearing wires rope elongation amount, so that it has the advantages such as cost is low, easy to use, control is flexible.Another object of the present invention is to provide a kind of isolated plant of intelligent compensating method of above-mentioned cage load-bearing wires rope elongation amount.
Technical scheme: in order to realize the foregoing invention purpose, the technical solution used in the present invention is as follows:
A kind of intelligent compensating method of cage load-bearing wires rope elongation amount comprises the following steps:
(1) measure the weight m1 of well head object to be transported by weighing apparatus, and be transferred to the PLC controller;
(2) object to be transported normally is undertaken in the shaft bottom cage with low speed jerking motion speed and weighs on four claws of holder tank, and the application force of four claws acts on weighing apparatus by framework or shock absorber, and weighing apparatus output this moment m parameter is to PLC;
When (3) PLC judgement parameter m equaled m1, gig quit work, and the mistake of hoisting cable high-volume equals to change because of lifting weight the elastic elongation variable quantity of the hoisting cable that causes at this moment.
The isolated plant of the intelligent compensating method of above-mentioned cage load-bearing wires rope elongation amount, the cage that comprises the PLC controller, is located at the carrying device for cage of well head and is located at the shaft bottom holder tank of weighing; At the entry side of well head or go out the car side and be provided with weighing apparatus; Described weighing apparatus, cage are weighed and are ask tank all to carry out signal and communication with the PLC controller.
Described weighing apparatus is track scale.
The described cage holder tank of weighing can be conventional structure, mainly comprises framework, weighing apparatus, energy disperser, claw and claw oil cylinder; Described claw is located at an end of framework, by the claw hydraulic oil cylinder driving; Described weighing apparatus is fixed on framework, is connected with claw by energy disperser.
The described cage holder tank of weighing can be the equipment after improving, and structure comprises framework, rear branching holder, front end protective device, weight-measuring device, claw, shock absorber and claw oil cylinder; Described rear branching holder is located at the base of frame rear end, makes framework can make rotary oscillation around rear branching holder; Described front end protective device is located at the base of frame front end; Described weight-measuring device is located at base of frame; Described claw is connected with framework, and described shock absorber is located between framework and claw.
Described front end protective device is the front support seat, and front support seat axis hole adopts the long waist shaped hole or strengthens bore dia, guarantees that frame front end is in quick condition.
Described front end protective device is limiting stopper.
Described rear branching holder adopts articulated manner to be connected with framework.
Beneficial effect: compared with prior art, intelligent compensating method and the isolated plant thereof of cage load-bearing wires rope elongation amount of the present invention, simple in structure, design ingenious, well head is in the situation that keep original carrying device for cage constant, at the well head entry side or go out the car side weighing apparatus is installed, first measure load weight by weighing apparatus, and weight is transferred to the PLC controller; The shaft bottom weight-measuring device remains unchanged.This occupation mode has greatly reduced mine capital construction work amount and equipment investment cost, has good practicality, can produce good economic benefit and social effect.
Description of drawings
Fig. 1 be cage weigh the holder tank structural representation.
The specific embodiment
The present invention is further illustrated below in conjunction with concrete accompanying drawing.
A kind of intelligent compensating method of cage load-bearing wires rope elongation amount comprises the following steps:
(1) measure the weight m1 of well head object to be transported by weighing apparatus, and be transferred to the PLC controller;
(2) object to be transported normally is undertaken in the shaft bottom cage with low speed jerking motion speed and weighs on four claws of holder tank, and the application force of four claws acts on weighing apparatus by framework, and weighing apparatus output this moment m parameter is to PLC;
When (3) PLC judgement parameter m equaled m1, gig quit work, and the mistake of hoisting cable high-volume equals to change because of lifting weight the elastic elongation variable quantity of the hoisting cable that causes at this moment.
The isolated plant of the intelligent compensating method of cage load-bearing wires rope elongation amount, the cage that comprises the PLC controller, is located at the carrying device for cage of well head and is located at the shaft bottom holder tank of weighing; At the entry side of well head or go out the car side and be provided with weighing apparatus; Weighing apparatus, cage are weighed and are ask tank all to carry out signal and communication with the PLC controller.Weighing apparatus preferably uses track scale.
Cage is weighed and is ask tank can be conventional equipment, and for example, structure mainly comprises framework, weighing apparatus, energy disperser, claw and claw oil cylinder; Claw is located at an end of framework, by the claw hydraulic oil cylinder driving; Weighing apparatus is fixed on framework, is connected with claw by energy disperser.
The cage holder tank of weighing can be the equipment after improving, and as shown in Figure 1, structure comprises framework 1, rear branching holder 2, front end protective device 3, weight-measuring device 4, claw 5, shock absorber 6 and claw oil cylinder 7; Rear branching holder 2 is hinged on framework 1 rear end, bottom, makes framework can make rotary oscillation around rear branching holder.Front end protective device 3 is located at the base of frame front end, and the holder tank is played spacing, protective effect, can be the front support seat, and front support seat axis hole adopts the long waist shaped hole or strengthens bore dia, guarantees that framework 1 front end is in quick condition, also can be limiting stopper.Weight-measuring device 4 is located at base of frame, is between rear branching holder 2 and front end protective device 3.Claw 5 is connected with framework 1,, shock absorber 6 is located between framework 1 and claw 5.
Intelligent compensating method and the isolated plant thereof of this cage load-bearing wires rope elongation amount, simple in structure, design ingenious, well head is in the situation that keep original carrying device for cage constant, at the well head entry side or go out the car side weighing apparatus is installed, first measure load weight by weighing apparatus, and weight is transferred to the PLC controller; The shaft bottom weight-measuring device can remain unchanged.This occupation mode has greatly reduced mine capital construction work amount and equipment investment cost, has good practicality.
Claims (7)
1. the intelligent compensating method of a cage load-bearing wires rope elongation amount, is characterized in that, comprises the following steps:
(1) measure the weight m1 of well head object to be transported by weighing apparatus, and be transferred to the PLC controller;
(2) object to be transported normally is undertaken in the shaft bottom cage with low speed jerking motion speed and weighs on four claws of holder tank, and the application force of four claws acts on weighing apparatus by framework or shock absorber, and weighing apparatus output this moment m parameter is to PLC;
When (3) PLC judgement parameter m equaled m1, gig quit work, and the mistake of hoisting cable high-volume equals to change because of lifting weight the elastic elongation variable quantity of the hoisting cable that causes at this moment.
2. the isolated plant of the intelligent compensating method of cage load-bearing wires rope elongation amount claimed in claim 1 is characterized in that: the cage that comprises the PLC controller, is located at the carrying device for cage of well head and is located at the shaft bottom holder tank of weighing; At the entry side of well head or go out the car side and be provided with weighing apparatus; Described weighing apparatus, cage are weighed and are ask tank all to carry out signal and communication with the PLC controller.
3. the isolated plant of the intelligent compensating method of cage load-bearing wires rope elongation amount according to claim 2, it is characterized in that: described weighing apparatus is track scale.
4. the isolated plant of the intelligent compensating method of cage load-bearing wires rope elongation amount according to claim 2 is characterized in that: the described cage holder tank of weighing comprises framework (1), rear branching holder (2), front end protective device (3), weight-measuring device (4), claw (5), shock absorber (6) and claw oil cylinder (7); Described rear branching holder (2) is located at rear end, framework (1) bottom, makes framework (1) can make rotary oscillation around rear branching holder (2); Described front end protective device (3) is located at framework (1) bottom front; Described weight-measuring device (4) is located at bottom framework (1); Described claw (5) is connected with framework (1), and described shock absorber (6) is located between framework (1) and claw (5).
5. the isolated plant of the intelligent compensating method of cage load-bearing wires rope elongation amount according to claim 4; it is characterized in that: described front end protective device (3) is the front support seat; front support seat axis hole adopts the long waist shaped hole or strengthens bore dia, guarantees that framework (1) front end is in quick condition.
6. the intelligent compensation catching device of cage load-bearing wires rope elongation amount according to claim 4, it is characterized in that: described front end protective device (3) is limiting stopper.
7. the intelligent compensation catching device of cage load-bearing wires rope elongation amount according to claim 4 is characterized in that: described rear branching holder (2) adopts articulated manner to be connected with framework (1).
Priority Applications (1)
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CN201310023704.6A CN103101828B (en) | 2013-01-23 | 2013-01-23 | A kind of intelligent compensating method of cage load-bearing wires rope elongation amount and special purpose device thereof |
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CN201310023704.6A CN103101828B (en) | 2013-01-23 | 2013-01-23 | A kind of intelligent compensating method of cage load-bearing wires rope elongation amount and special purpose device thereof |
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CN103101828B CN103101828B (en) | 2015-09-30 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102530692A (en) * | 2012-03-20 | 2012-07-04 | 扬州凯思特机械有限公司 | Method for performing intelligent compensation of elongation of steel wire rope during cage bearing |
CN102556814A (en) * | 2012-03-15 | 2012-07-11 | 扬州凯思特机械有限公司 | Intelligent compensation device for elongation quantity of cage carrying rope and intelligent compensation method thereof |
CN102627222A (en) * | 2012-03-20 | 2012-08-08 | 扬州凯思特机械有限公司 | Intelligent method for compensating elongation of cage bearing steel wire rope and special device thereof |
CN202575665U (en) * | 2012-03-20 | 2012-12-05 | 扬州凯思特机械有限公司 | Intelligent compensation device for steel wire rope elongation born by cage |
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- 2013-01-23 CN CN201310023704.6A patent/CN103101828B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102556814A (en) * | 2012-03-15 | 2012-07-11 | 扬州凯思特机械有限公司 | Intelligent compensation device for elongation quantity of cage carrying rope and intelligent compensation method thereof |
CN102530692A (en) * | 2012-03-20 | 2012-07-04 | 扬州凯思特机械有限公司 | Method for performing intelligent compensation of elongation of steel wire rope during cage bearing |
CN102627222A (en) * | 2012-03-20 | 2012-08-08 | 扬州凯思特机械有限公司 | Intelligent method for compensating elongation of cage bearing steel wire rope and special device thereof |
CN202575665U (en) * | 2012-03-20 | 2012-12-05 | 扬州凯思特机械有限公司 | Intelligent compensation device for steel wire rope elongation born by cage |
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