Summary of the invention
In order to overcome the defect that prior art exists, the object of this invention is to provide a kind of light composite board, this light composite board excellent combination property.
Another object of the present invention is to provide a kind of production method of above-mentioned light composite board, and the method is simple, is easy to suitability for industrialized production.
3rd object of the present invention is to provide a kind of method that above-mentioned light composite board makes automotive upholstery, and the automotive upholstery ceiling made of this light composite board has lighter weight, excellent rigidity, and good sound-absorption and heat-insulation performance.
Technical scheme of the present invention is as follows:
The invention provides a kind of light composite board, this light composite board is made up of the component comprising following mass percentage: the polyolefine fiber (ES fiber) of 30 ~ 70% and the glass fibre of 30 ~ 70%.
Described polyolefine fiber is selected from PP fiber or ES fiber, preferred ES fiber.
Described light composite board is white or canescence, and surface density is 800 ~ 1600g/m
2.
Present invention also offers a kind of production method of above-mentioned light composite board, the method comprises the following steps:
(1) felt Wiring technology flow process
ES fiber and glass fibre opened bag, shear, carry out shredding process respectively, then carry out combing, by mass percent be 30 ~ 70% ES fiber and mass percent be 30 ~ 70% glass fibre together be paved into lace curtaining, finally carry out needling treatment, shear rolling;
(2) Wiring technology flow process is cured
Set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant is respectively 110 ~ 120 DEG C and 130 ~ 140 DEG C, and heating wire oven temperature is 170 ~ 220 DEG C, and IR bake temperature is 140 ~ 170 DEG C; Unreel and draw felt, after base felt enters baking oven, unreel speed synchronous with line speed, carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, carries out second time heating plasticizing, and heating-up temperature is 170 ~ 220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water cooled rolls roll-in, according to the requirement of technique list, be cut into required sheet material.
Described ES fibre length is between 60-80mm, and preferred model is 5.5D × 76mm.
Described glass fibre length is between 60-80mm, and preferred model is 2400tex × 80mm.
The described speed that unreels synchronously is 1 ~ 4m/min with line speed.
In felt Wiring technology flow process, require:
1. the length of pair raw material composite fibre (ES fiber) and fortifying fibre (glass fibre), fineness degree, the indexs such as the ratio of composite fibre, in strict accordance with technological requirement.
2. in producing, hold that tip-tap is hit, low drawing-off, low speed ratio technological principle, reduce the hitting dynamics to fiber as far as possible, avoid too much fiber loss, make fiber become net smoothly, and guarantee in pin felt containing part bundle fiber, by improving hot strength, the fracture strength of thermoplastic fibre composite board after pinprick reinforcement, reduce the performance such as shrinkage factor, warpage rate.
3. during acupuncture, control draft speed, punch frequency, needling density, the depth of needling of fibre web, base felt is made to have certain intensity and density, resistance suffered in winding and recombination process can be resisted and do not produce change in size, and uniformity when there is good gas permeability and heat bonding, improve the quality of thermoplastic fibre composite board.
Present invention also offers a kind of method that above-mentioned light composite board makes automotive upholstery ceiling, the method comprises the following steps:
Light composite board is carried out cutting according to required size, removes slitter edge and obtain ceiling skeleton; Be heated to be 170 ~ 220 DEG C, and facial ornament layered material of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing under normal temperature, pressure is 0.05-0.5MPa, and clamp time is 20-40s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Described facial ornament layered material requires different according to different automobile types ceiling, topcoat material is also different, is generally grey nonwoven cloth.
Present invention also offers a kind of method that above-mentioned light composite board makes automotive upholstery protection base plate, the method comprises the following steps:
By light composite board as requested size carry out cutting, remove slitter edge and obtain protection base plate skeleton sheet material; Carry out adding thermal expansion in 170-220 DEG C; Carry out flanging after cooling to close and punch forming, the punching press time is 0.1-1s; Remove unnecessary side crops, arrange lateral opening burr, automobile protective base plate is put and is obtained in inspection in storage.
The present invention compared with the existing technology, has the following advantages and beneficial effect:
1, light composite board excellent combination property of the present invention, product weight is light, good rigidly, sound-absorption and heat-insulation are effective; Also be beneficial to environmental protection simultaneously, easily reclaim.
2, the production method of light composite board of the present invention is simple, is easy to industrialization and produces.
3, the automotive upholstery ceiling made of light composite board of the present invention, has lighter weight, excellent rigidity, and good sound-absorption and heat-insulation performance.
4, light composite board of the present invention, can make that product weight alleviates, cost reduces, make the designer of product have larger design freedom.
5, light composite board of the present invention, according to the difference of content of glass fiber, can be applied to the different aspect of automotive upholstery, and wherein, the light weight board of 40% glass fiber content is suitable as the protection base plate of automobile, load-carrying floor and sunshade etc.
Detailed description of the invention
Below in conjunction with accompanying drawing illustrated embodiment, the present invention is further illustrated.
Embodiment 1
Raw material (kg) is taken: glass fibre 100 (mass percentage is 50%), ES fiber 100 (mass percentage is 50%) according to weight below;
Produce the method for light composite board: Fig. 1 is felt Wiring technology schematic flow sheet.
Be 76mm by 100kg length, fiber number is that the ES fiber of 5.5D is opened bag, sheared, send into and open the machine B of sending and carry out shredding process, enter carding machine B through blower fan, large storehouse B, valve of distributing cotton, enter in lapping machine after combing and be paved into lace curtaining.100kg length 80mm, line density are that 2400tex glass fibre is opened bag, sheared, feeding is opened the machine A of sending and is carried out shredding process, carding machine A is entered through blower fan, large storehouse A, valve of distributing cotton, enter after combing in lapping machine and be paved into lace curtaining together with the ES fiber in epimere, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
Fig. 2 is for curing Wiring technology schematic flow sheet.
Design temperature
According to technical arrangement plan roll spacing and vertical/horizontal cutting knife length and width degree (thickness and fabric width according to being sheet material).
Hot composite roll heat temperature raising.Temperature on composite roll temperature control panel is set as " top roll 75 DEG C; lower roll 90 DEG C ", switching knob is adjusted to "ON", after this infrared temperature-measuring gun is used to measure the temperature of once composite roll up and down every 10 minutes, when upper roll temperature arrives 125 DEG C, when lower roll temperatures arrives 145 DEG C, stop heating, switching knob is adjusted to "Off".When upper roll temperature drops to 115 DEG C, when lower roll temperatures drops to 135 DEG C, open heating, switching knob is modulated "ON".This process will be carried out aborning repeatedly, terminates until produce.The setting of this temperature is according to the setting of PP glued membrane, and when after the glued membrane more renewed, temperature setting need reset according to technological parameter.Heating wire baking oven heat temperature raising.On baking oven switch board touch-screen, according to the temperature parameter setting heating-up temperature that technique provides, within the scope of 170-220 DEG C, by baking oven heating starting.
IR bake heat temperature raising.On baking oven switch board touch-screen, set heating-up temperature in 140-170 DEG C according to the temperature parameter that technique list provides.Temperature control mode is adjusted to closed loop, under shutdown mode, opens four heating zone, then shutdown mode is adjusted to power on mode, start to heat up.
Unreel and draw felt
Open unreeling machine, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed.Production line draws speed when felt speed must be greater than normal production, is 3m/min, and is automatic mode.
While unreeling, near the glued membrane preparing compound and non-woven fabrics traction to hot composite roll.
When drawing felt, ensure that the parallel introducing in production line direction press by base felt, when base felt will by IR bake time, rise pony press, provokes in base felt leading portion feeding pony press with waddy, until base felt even up whole after fall pony press.
Plasticizing forming
Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent into roll-forming in hot composite roll.Note:
1. after the base felt after precompressed enters heating wire baking oven, open the searchlight of baking oven front end, and observe the base felt situation in baking oven in time, if find the anomalies such as base felt surface smolders, take emergency measures in time.
2. when base felt is by after heating wire baking oven, rise hot composite roll and two water cooled rolls, and provoke base felt leading portion with waddy and send in hot composite roll, until base felt even up whole after fall hot composite roll; Now, pressure is not too big, and softening base felt is easily out of shape.
Sheet material cutting
Be sent to longitudinal cutter through the cooled sheet material of water cooled rolls, open in length and breadth to cutting knife, according to the requirement of technique list, be cut into fabric width 1.6m, surface density is 1100g/m
2white light weight board.Performance test is in table 1.
Embodiment 2
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 140 (mass percentage is 70%), ES fiber 60 (mass percentage is 30%) according to weight below;
Be 76mm by 60kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 140kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 2.5m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, surface density 1350g/m
2white light weight board.
Embodiment 3
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 120 (mass percentage is 60%), ES fiber 80 (mass percentage is 40%) according to weight below;
Be 76mm by 80kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 120kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 4m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, surface density 1200g/m
2white light weight board.
Embodiment 4
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 1m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, surface density is 950g/m
2white light weight board.Performance test is in table 1.
Embodiment 5
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 2.0m, surface density is 950g/m
2white light weight board.
Embodiment 6
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 60 (mass percentage is 30%), ES fiber 140 (mass percentage is 70%) according to weight below;
Be 76mm by 140kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 60kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 2.5m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, surface density 900g/m
2white light weight board.
Embodiment 7
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 100 (mass percentage is 50%), ES fiber 100 (mass percentage is 50%) according to weight below;
Be 76mm by 100kg length, fiber number be the 100kg length of the ES fiber of 5.5D is 80mm, glass fibre that line density is 2400tex opens bag, shears, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 2.0m, surface density is 1100g/m
2white light weight board.
Embodiment 8
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 100 (mass percentage is 50%), ES fiber 100 (mass percentage is 50%) according to weight below;
Be 76mm by 100kg length, fiber number be the 100kg length of the ES fiber of 5.5D is 80mm, glass fibre that line density is 2400tex opens bag, shears, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 1m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, surface density is the white light weight board of 1100g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.05MPa, and clamp time is 20-s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Embodiment 9
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 100 (mass percentage is 50%), ES fiber 100 (mass percentage is 50%) according to weight below;
Be 76mm by 100kg length, fiber number be the 100kg length of the ES fiber of 5.5D is 80mm, glass fibre that line density is 2400tex opens bag, shears, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 1.5m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 2.0m, surface density is the white light weight board of 1100g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.1MPa, and clamp time is 25s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Embodiment 10
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 2m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, the white light weight board of surface density 950g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.2MPa, and clamp time is 30s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.Performance test is in table 1.
Embodiment 11
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 4m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 2.0m, the white light weight board of surface density 950g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.3MPa, and clamp time is 35s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Embodiment 12
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 60 (mass percentage is 30%), ES fiber 140 (mass percentage is 70%) according to weight below;
Be 76mm by 140kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 60kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, the white light weight board of surface density 900g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.4MPa, and clamp time is 40s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Embodiment 13
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 120 (mass percentage is 60%), ES fiber 80 (mass percentage is 40%) according to weight below;
Be 76mm by 80kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 120kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, the white light weight board of surface density 1200g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge obtain ceiling skeleton; Carry out adding thermal expansion in 170-220 DEG C, and grey nonwoven cloth of fitting obtains the decoration ceiling skeleton of thickening; Under corresponding mould, carry out mold pressing at normal temperatures, pressure is 0.5MPa, and clamp time is 30s; Remove unnecessary facial ornament layered material, arrange lateral opening burr, automotive upholstery ceiling is put and is obtained in inspection in storage.
Embodiment 14
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 1.6m, the white light weight board of surface density 950g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge and obtain protection base plate skeleton sheet material; Carry out adding thermal expansion in 170-220 DEG C; On die cutting press, carry out flanging after cooling close and punch forming, the punching press time is 0.1-1s; Remove unnecessary side crops, arrange lateral opening burr, automobile protective base plate is put and is obtained in inspection in storage.Performance test is in table 1.
Embodiment 15
(1) felt Wiring technology flow process
Raw material (kg) is taken: glass fibre 80 (mass percentage is 40%), ES fiber 120 (mass percentage is 60%) according to weight below;
Be 76mm by 120kg length, fiber number is that the glass fibre that the ES fiber of 5.5D and 80kg length are 80mm, line density is 2400tex is opened bag, sheared, then sending into open respectively send machine to carry out shredding process, carding machine is entered through blower fan, great Cang, valve of distributing cotton, after combing, ES fiber enters in lapping machine and is paved into lace curtaining together with glass fibre, then by sending net machine to send into needing machine, successively after upper thorn machine and lower thorn machine carry out needling treatment, enter and shear lapper rolling, coiled material fabric width is 1.8-2.2m.
(2) Wiring technology flow process is cured
First set and regulate the heating-up temperature of composite roll, heating wire baking oven, IR bake; Wherein, the temperature of composite roll upper and lower roll is constant in 115 DEG C and 135 DEG C respectively, and heating wire oven temperature is in 170-220 DEG C, and IR bake temperature is in 140-170 DEG C; Then, open unreeling machine and unreel and draw felt, after base felt enters baking oven, the speed of unreeling is adjusted to synchronous with line speed in 3m/min, and is automatic mode.Adopt IR bake to carry out first time heating plasticizing, temperature is 140-170 DEG C; Pre-molding, adopts pony press to carry out pre-molding; Adopt heating wire baking oven to carry out second time heating plasticizing, heating-up temperature is in 170-220 DEG C; Rise hot composite roll, base felt sent in hot composite roll, until base felt even up whole after fall hot composite roll, glued membrane and grey needle punched non-woven fabrics are bonded in base felt upper and lower surface respectively simultaneously, it are together sent in hot composite roll; Be cooled to sheet material through water-cooled roll-in, according to the requirement of technique list, be cut into fabric width 2.0m, the white light weight board of surface density 950g/m2.
By above-mentioned light weight board as requested size carry out cutting, remove slitter edge and obtain protection base plate skeleton sheet material; Carry out adding thermal expansion in 170-220 DEG C; On die cutting press, carry out flanging after cooling close and punch forming, the punching press time is 0.1-1s; Remove unnecessary side crops, arrange lateral opening burr, automobile protective base plate is put and is obtained in inspection in storage.
Table 1
Adopt as can be seen from Table 1 the light composite board of embodiment of the present invention explained hereafter, roof of the vehicle, automobile protective base plate hot strength, bending, impact strength can etc. in all have good effect, combination property is good, has the outstanding advantage such as lightweight and energy-saving environmental protection safety as automotive upholstery product.
Above-mentioned is can understand and apply the invention for ease of those skilled in the art to the description of embodiment.Person skilled in the art obviously easily can make various amendment to these embodiments, and General Principle described herein is applied in other embodiments and need not through performing creative labour.Therefore, the invention is not restricted to embodiment here, those skilled in the art, according to announcement of the present invention, do not depart from improvement that scope makes and amendment all should within protection scope of the present invention.