CN103101116B - An arrangement of the vibration stirring concrete mixing plant host - Google Patents

An arrangement of the vibration stirring concrete mixing plant host Download PDF

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Publication number
CN103101116B
CN103101116B CN 201210591738 CN201210591738A CN103101116B CN 103101116 B CN103101116 B CN 103101116B CN 201210591738 CN201210591738 CN 201210591738 CN 201210591738 A CN201210591738 A CN 201210591738A CN 103101116 B CN103101116 B CN 103101116B
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platform
main
host
vibration
cement
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CN 201210591738
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Chinese (zh)
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CN103101116A (en )
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赵利军
翁军良
冯忠绪
潘旭磊
张旭
周力
张良奇
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长安大学
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Abstract

本发明公开了一种配置振动搅拌主机的混凝土搅拌站,包括骨料配料机、骨料提升机构、主楼平台、水泥仓、粉煤灰仓、水泥螺旋输送器、粉煤灰螺旋输送器、水泥称、粉煤灰称、水称、水箱、控制室、主机支架平台和振动搅拌主机,主楼平台通过四根主楼支腿支撑固定在基面上,主机支架平台设置在主楼平台的中心开口处且低于主楼平台,主机支架平台通过四根支架平台支腿支撑固定在基面上,四根支架平台支腿和四根主楼支腿形成“目”字型结构,振动搅拌主机固定在主机支架平台上,振动搅拌主机与主机支架平台之间设置有橡胶减震块。 The present invention discloses a configuration in a concrete mixing station vibration stirring host, including aggregate batching machine, aggregate lift mechanism, the platform main, cement silo, bin fly ash, cement auger, screw conveyor ash, cement that said fly ash and water, said water tank, control room, and stent platform host vibrationally stirring host platform through four main supporting legs fixed to the main surface of the substrate, the host platform holder provided at the center of the opening of the main platform and below the main platform, the host platform via four bracket mounting platform fixed to the base surface of the supporting legs, four legs, and stent platform four main legs formed "head" type structure, fixed to the vibration stirring host platform hosts bracket , the vibration damping rubber blocks stirred provided between the host and the host platform holder. 本发明消除了振动搅拌主机对搅拌站主楼平台振动的影响,保证粉料称和水称的称量准确性以及各连接结构安全可靠性。 The present invention eliminates the influence of vibration Mixer mixing station main vibration platform, to ensure accuracy of weighing powder and said water, and said each of the connection structure of safety and reliability.

Description

一种配置振动搅拌主机的混凝土搅拌站 An arrangement of the vibration stirring concrete mixing plant host

技术领域 FIELD

[0001] 本发明涉及一种混凝土搅拌站,尤其是涉及一种配置振动搅拌主机的混凝土搅拌站。 [0001] The present invention relates to a concrete mixing plant, particularly to a configuration of the vibration stirring concrete mixing plant host.

背景技术 Background technique

[0002] 搅拌站是生产混凝土的成套专用机械,主要由储料系统、计量系统、提升输送系统、搅拌主机、主楼平台和控制室等组成,能够按照设定的配合比完成水泥、水、砂、石子、掺合料、添加剂等材料的储存、配料、上料、搅拌和出料,从而生产出符合质量要求的混凝土。 [0002] The production of concrete mixing station sets a dedicated machine, mainly by material storage systems, measurement systems, to enhance the delivery system, mixing console, platform and main control room, etc., can be completed in accordance with the set ratio of cement, water, sand , stone materials, admixtures, additives and the like stored, the ingredients, the material, and the material was stirred to produce the required quality of concrete.

[0003]目前,混凝土搅拌站中的搅拌主机、骨料提升系统(斗式提升机或皮带输送机)支架、称量支架(粉料称、水称)和走台平台支架都固定支承在主楼平台上。 [0003] Currently, Mixer concrete mixing station, the aggregate lift system (bucket elevator or a conveyor belt) stent, the stent was weighed (said powder, said water) and walkway platforms are fixedly supported on the bracket main on the platform. 这样,主楼平台就成为安装在其上面各个装置的统一底盘。 Thus, the main chassis mounting platform becomes uniform in each device thereon. 主楼平台则由型钢以及钢板连接形成矩形框架,并通过四条支腿支承在地面。 Main internet connection is formed by a rectangular steel plate and steel frame, and is supported by four legs on the ground. 现有搅拌站的搅拌主机普遍使用双卧轴强制式搅拌主机。 Mixer existing mixing station of the widespread use of twin-shaft compulsory mixing console. 由于该种机型的搅拌机在搅拌工作过程中只有对混合料的强制搅拌作用,因此整机运行较为平稳,对主楼平台没有不良的振动影响,能够很好地保证支承在平台上的粉料称和水称的称量准确性。 As the kinds of models only forced mixer mixes the agitation, and therefore a more stable operation of the machine during operation stirring, no adverse influence of vibration on the main platform to ensure a good powder supported on said platform, weighing accuracy of the water and said.

[0004] 随着搅拌技术的不断发展,振动搅拌技术以其提高混凝土强度、减少水泥用量、提高搅拌效率的显著优势,逐渐被人们认知和接受。 [0004] With the development of technology stirring, vibration stirring techniques to improve its strength of concrete, reducing the amount of cement, to improve the stirring efficiency of significant advantages, gradually been recognized and accepted. 振动搅拌主机是在普通双卧轴强制式搅拌主机的基础上,通过融入振动技术,将搅拌轴和搅拌叶片作为振动源,实现了强制搅拌与振动强化相结合的高效搅拌技术。 Mixer vibration is based on the common twin shaft mixing machine on, through the integration of the vibration technique, the stirring shaft and stirring blades as a vibration source, to achieve an efficient stirring and stirred for forced vibration reinforcing technique combined. 由于振动搅拌主机工作时,搅拌装置不但对混合料有强制搅拌作用,而且产生强迫振动,因此采用现有的混凝土搅拌站结构,搅拌过程中搅拌装置的振动会引起主楼平台振动,不仅影响支承在主楼平台上的粉料称和水称的计量准确性,以致造成搅拌质量下降,而且也会引起支承在主楼平台上的其他结构产生不良振动,造成支架连接松动和噪声等问题,甚至出现安全事故。 Since the work of the host vibration stirring, stirring means to mix not only forced stirring effect, and generation of forced vibration, so the use of conventional concrete mixing station structure, vibration stirring device during stirring main cause vibration platform, supported not only affect He said powder and water, said metering accuracy on the main platform, resulting in lower quality agitation, but also causes other structural support on the platform of the main building have a negative vibrations caused by stent loose connections and noise problems, even accidents .

发明内容 SUMMARY

[0005] 本发明的目的在于克服上述现有技术中的不足,提供一种配置振动搅拌主机的混凝土搅拌站,其结构简单、设计合理且使用效果好,消除了振动搅拌主机对搅拌站主楼平台振动的不良影响,保证粉料称和水称的称量准确性以及主楼平台上的各连接结构的安全可 [0005] The object of the present invention is to overcome the disadvantages of the prior art described above, there is provided a stirring the vibrating concrete mixing plant host, its structure is simple, rational design and the use of effective, eliminates vibration stirring Mixer main station platform adverse effects of vibration, ensure the security of the connection and said the powder structure of the water, said weighing accuracy as well as the main building platform

O O

[0006] 为实现上述目的,本发明采用的技术方案是:一种配置振动搅拌主机的混凝土搅拌站,其特征在于:包括骨料配料机、骨料提升机构、主楼平台、水泥仓、粉煤灰仓、水泥螺旋输送器、粉煤灰螺旋输送器、水泥称、粉煤灰称、水称、称量主支架、水箱、控制室、主机支架平台和振动搅拌主机,所述主楼平台为“回”字型结构,所述主楼平台通过四根主楼支腿支撑固定在基面上,四根所述主楼支腿对称设置,所述称量主支架固定安装在主楼平台上,所述主机支架平台设置在主楼平台的中心开口处且低于主楼平台,所述主机支架平台通过四根支架平台支腿支撑固定在基面上,四根所述支架平台支腿对称设置,四根支架平台支腿和四根主楼支腿共同形成“目”字型结构,所述振动搅拌主机固定安装在主机支架平台上,所述振动搅拌主机与主机支架平台 [0006] To achieve the above object, the present invention adopts the technical solution is: A stirring the vibrating concrete mixing plant host, characterized by: a batching machine aggregate, the aggregate lifting mechanism, the platform main, cement silo, pulverized coal ash silo, screw conveyor cement, fly ash auger, said cement, said ash, said water, weighing the main stand, the tank, the control room, and the vibration stirring host stent platform host, the main platform " back "shaped structure, the main platform fixed to the base surface, the four main legs disposed symmetrically supported by four main legs, said main weighing bracket mounted on the main platform, the host bracket a platform disposed in the central opening of the main platform and below main platform, the host platform through the four holder bracket legs fixed to the base surface of the platform, the scaffold platform four support legs symmetrically disposed, four branch stent platform four main legs and the legs together form a "head" type structure, fixed to the vibration stirring host platform mounted on the main bracket, the main bracket and the vibration stirring host platform 间设置有橡胶减震块;所述骨料配料机为配置有平皮带且集骨料储存、配料、称量和输送为一体的装置,所述骨料提升机构的一端设置在骨料配料机的出料端下方,所述骨料提升机构的另一端固定安装在主楼平台上且用于将骨料配料机已配料称量好的骨料运送到振动搅拌主机中进行搅拌,所述水泥仓和粉煤灰仓均固定基面上,所述骨料提升机构位于主楼平台的一侧,所述水泥仓和粉煤灰仓位于主楼平台的另一侧,所述水泥螺旋输送器的一端与水泥仓固定连接,所述水泥螺旋输送器的另一端与水泥称连接且将水泥运送至水泥称中称量,所述粉煤灰螺旋输送器的一端与粉煤灰仓固定连接,所述粉煤灰螺旋输送器的另一端与粉煤灰称连接且将粉煤灰运送至粉煤灰称中称量,所述水泥称和粉煤灰称通过粉料称支架固定安装在称量主支架上,所述水称通过 Rubber is provided between the damping block; the aggregate batching machine is configured with a flat belt and sets the aggregate storage, ingredients, weighing and conveying means as one of the end aggregate aggregate batching machine lift mechanism provided in below the discharge end, and the other end is fixed to the aggregate lifting mechanism mounted on the main platform and the aggregate batching machine for weighing ingredients have been transported to the aggregate a good vibration stirring host stirring, the cement silo fly ash bin and are fixed a base surface, the aggregate lift mechanism located on one side of the main platform, the fly ash and cement silo positions at the other side of the main platform, the one end of the screw conveyor and cement cement silo fixedly connected to the other end of the screw conveyor and cement, said cement and the connector transported to the cement, said cement weighed, the fly ash and the cartridge end is fixedly connected to the screw conveyor, said flour the other end of the screw conveyor ash and fly ash, said connector and the said weighed transported to ash, the fly ash and cement, said powder through said bracket, said bracket mounted on the main weighing on the water referred to by 称支架固定安装在称量主支架上,所述水泥称、粉煤灰称和水称均位于振动搅拌主机的正上方,所述水箱设置在主楼平台的一侧且通过水管和水泵与水称连接且将水泵送至水称中称量,所述控制室固定安装在主楼平台一侧的基面上且通过走台平台支架与主楼平台连接。 Said bracket main bracket mounted on the weighing, the said cement, said ash and water, said vibration stirring are located directly above the host, the water tank is provided at one side of the platform and through the main pipe and said water pump and the water pump is connected to the said weighed, the control chamber is fixedly mounted to the base surface side of the platform and is connected by a main holder and the main platform catwalk internet.

[0007] 上述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述振动搅拌主机为同步式双卧轴振动搅拌机。 [0007] The above arrangements vibratory mixing concrete mixing plant host, characterized in that: said host is a vibration stirring synchronous twin-shaft vibration mixer.

[0008] 上述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述骨料提升机构为斗式提升机或皮带输送机。 [0008] A concrete above the vibrating Mixer mixing station, wherein: said aggregate lifting mechanism is a bucket elevator or a belt conveyor.

[0009] 上述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述主楼平台和主机支架平台均为型钢框架平台。 [0009] The above arrangements vibratory mixing concrete mixing plant host, characterized in that: said main stent platform and the host platform are steel frame internet.

[0010] 本发明与现有技术相比具有以下优点: [0010] The present invention and the prior art has the following advantages:

[0011] 1、本发明不再是使用统一底盘结构,而是将主机支架平台独立出主楼平台,主机支架平台只支承振动搅拌主机,称量主支架、骨料提升机构支架、走台平台支架固定支承在主楼平台上,从而消除了振动搅拌主机的振动对主楼平台的不良影响,不仅有效地保证了粉料和水称量的准确性,以及安装在主楼平台上支架的连接可靠性,而且还充分发挥了振动搅拌主机良好的搅拌性能,提高了搅拌站的生产率,改善了混凝土的搅拌性能;同时解决了现有混凝土搅拌站难以满足振动搅拌主机对粉料和水称量的准确性要求,以及对固定安装在主楼平台上各连接结构可靠性要求的问题。 [0011] 1, the present invention is the use of longer chassis unified structure, but the host platform independent stent main platform, the host platform only supports the diaphragm holder stirred host, weighing main frame lift mechanism holder aggregate, walkway platform bracket fixedly supported on the main platform, thereby eliminating the adverse effects of vibration on the main stirred host platform, not only effectively ensure the accuracy of weighing powder and water, and the connection reliability of the platform mounted on the main support, and also full vibration stirring performance with good stirring host, productivity is improved mixing station, improving the mixing performance of concrete; while addressing the existing concrete mixing plant is difficult to meet the accuracy requirements of the host vibrationally stirring for weighing powder and water and the problems of the platform fixedly mounted on the main structure of the respective connecting reliability requirements.

[0012] 2、本发明振动搅拌主机与主机支架平台之间夹装了减震性能良好的橡胶减震块,能够有效降低振动搅拌主机对主机支架平台及其支腿的振动影响,保证连接的可靠性。 [0012] 2, the present invention is the vibration stirring interposed excellent damping properties of rubber damping block between the host and the host platform holder, can effectively reduce the vibration of the vibration stirring affect the host platform and the host bracket legs, ensure that the connection is reliability.

[0013] 3、本发明主机支架平台放置在“回”字型底盘结构的主楼平台中间开口处,并低于主楼平台的这种结构,简单紧凑、成本低、检查维修方便;“目”字型八条支腿结构,在确保了主机支架平台和主楼平台稳定性的同时,有效地保证了运输车能够方便进出主机支架平台下方,完成装载运输成品混凝土。 [0013] 3, the host platform of the present invention, the stent is placed in the "back" the intermediate structure of the main chassis platform shaped opening, and the structure below the main platform, simple and compact, low cost, easy maintenance check; "eye" word eight leg type configuration, the stent platform and ensuring the host platform main stability while effectively ensure the truck can be easily out of the bottom bracket host platform to complete loading a haulage finished concrete.

[0014] 4、本发明通过采用搅拌轴和搅拌叶片作为振动源的方式,边搅拌边振动,将强制搅拌与振动强化相结合,使得混凝土的搅拌性能得到有效改善,不仅提高了混凝土的抗压强度,减少搅拌时间,还可以减少水泥的使用量。 [0014] 4, by the present invention by way of stirring shaft and stirring blades as a vibration source, vibration stirring, combined with the forced vibration stirring reinforced concrete such that the stirring performance is effectively improved, not only improve the concrete compressive strength and reduce mixing time, can also reduce the amount of cement.

[0015] 下面通过附图和实施例,对本发明做进一步的详细描述。 [0015] The following drawings and embodiments of the present invention will be further described in detail.

附图说明 BRIEF DESCRIPTION

[0016] 图1为本发明振动搅拌主机的结构示意图。 [0016] FIG. 1 is a schematic configuration of the main vibration stirring the present invention.

[0017] 图2为本发明振动搅拌主机固定在主机支架平台上的结构示意图。 [0017] FIG. 2 is a schematic host platform bracket secured to the body structure of the present invention, the vibration stirring.

[0018] 图3为图2的右视图。 [0018] FIG. 3 is a right side view of FIG.

[0019] 图4为本发明水泥称、粉煤灰称和水称固定在主楼平台上的结构示意图。 [0019] FIG 4, said cement, said ash and fixed on the main structural schematic view of the platform of the present invention said water.

[0020] 图5为图4的左视图。 [0020] FIG. 5 is a left side view of FIG.

[0021] 图6为配置振动搅拌主机的斗式提升机上料混凝土搅拌站。 [0021] FIG. 6 is a vibrating stirred host bucket elevator feeding concrete mixing station.

[0022] 图7为本发明主楼平台、主机支架平台、振动搅拌主机、水泥称、粉煤灰称、水称、走台平台支架和控制室的连接关系示意图。 [0022] FIG. 7 main platform of the present invention, the host stent platform, vibration mixing console, said cement, fly ash, said water, said bracket schematic internet connection relation table and control room away.

[0023] 图8为配置振动搅拌主机的皮带输送机上料混凝土搅拌站。 [0023] FIG. 8 is a vibrating conveyor belt stirred host material concrete mixing station.

[0024] 附图标记说明: [0024] REFERENCE NUMERALS:

[0025] I 一搅拌传动装置; 1-1 一搅拌电机; 1-2—搅拌传动带; [0025] I a stirring drive apparatus; a stirring motor 1-1; 1-2- stirred belt;

[0026] 1-3一同步联轴器; 2—振动传动装置; 2_1—振动电机; [0026] 1-3 a synchronizing coupling; 2- oscillation drive; 2_1- vibration motor;

[0027] 2_2_振动传动带; 2_3_振动轴; 3_1_搅拌轴; [0027] 2_2_ vibrating belt; 2_3_ oscillating shaft; 3_1_ stirring shaft;

[0028] 3-2—搅拌臂; 3-3—搅拌叶片; 4一搅拌筒; [0028] 3-2- stirring arm; 3-3- stirring blade; a mixing drum 4;

[0029] 5-骨料配料机; 6-斗式提升机; 7-卷扬电机; [0029] 5- aggregate batching machine; 6- bucket elevator; 7- winch motor;

[0030] 8一提升轨道; 9一振动揽拌主机; 10—水泥仓; [0030] a lifting rail 8; 9 embrace a vibrating stirred host; 10- cement silo;

[0031] 11 一水泥螺旋输送器; 12—水泥称; 13—粉煤灰仓; [0031] 11 a screw conveyor cement; 12- said cement; 13- ash bin;

[0032] 14一粉煤灰螺旋输送器; 15—粉煤灰称; 16—7_K箱; [0032] an ash auger 14; 15 said fly ash; 16-7_K box;

[0033] 17一7_Κ称; 18—控制室; 19—主机支架平台; [0033] 17 a 7_Κ said; 18 control room; 19- host stent platform;

[0034] 20一主楼平台; 21—橡胶减震块; 22—称量主支架; [0034] a main platform 20; damping block 21 of rubber; 22- weighing main stand;

[0035] 23—水称支架; 24—走台平台支架; 25—主楼支腿; [0035] 23- water, said bracket; 24- walkway platform bracket; 25 main legs;

[0036] 26—支架平台支腿; 27—皮带输送机; 28—输送机支架; [0036] 26- stent platform legs; 27- belt conveyor; 28- conveyor support;

[0037] 29—接料斗; 30—粉料称支架; 31—接料斗支架。 [0037] 29- receiving hopper; 30- powder, said stent; 31- receiving hopper bracket.

具体实施方式 detailed description

[0038] 实施例1 [0038] Example 1

[0039] 如图1至图7所示,一种配置振动搅拌主机的混凝土搅拌站,包括骨料配料机5、骨料提升机构、主楼平台20、水泥仓10、粉煤灰仓13、水泥螺旋输送器11、粉煤灰螺旋输送器14、水泥称12、粉煤灰称15、水称17、称量主支架22、水箱16、控制室18、主机支架平台19和振动搅拌主机9,所述主楼平台20为“回”字型结构,所述主楼平台20通过四根主楼支腿25支撑固定在基面上,四根所述主楼支腿25对称设置,所述称量主支架22固定安装在主楼平台20上,所述主机支架平台19设置在主楼平台20的中心开口处且低于主楼平台20,所述主机支架平台19通过四根支架平台支腿26支撑固定在基面上,四根所述支架平台支腿26对称设置,四根支架平台支腿26和四根主楼支腿25共同形成“目”字型结构,所述振动搅拌主机9固定安装在主机支架平台19上,所述振动搅拌主机9与主机支架 [0039] As shown in FIGS. 1 to A 7 disposed vibration Mixer concrete mixing station, comprising aggregate batching machine 5, the aggregate lifting mechanism, the main building platform 20, cement silo 10, the cartridge 13 fly ash, cement screw conveyor 11, ash screw conveyor 14, 12, said cement, said ash 15, 17, said water, weighed main stand 22, the tank 16, the control chamber 18, the host platform 19 and the bracket 9 vibrationally stirring host, the main platform 20 to "back" shaped structure, the main platform 20 is supported by four main leg 25 fixed to the base surface, the four main legs 25 are symmetrically disposed, the main stand 22 weighing fixedly mounted on the main platform 20, the host platform bracket 19 disposed at the central opening 20 of the main platform 20 and below the main platform, the host platform 19 via four bracket mounting platform fixed to the supporting legs 26 to the base surface , four said support platform legs 26 are symmetrically disposed, four mounting platform 26 and the four main legs leg 25 together form a "mesh" shaped structure, the vibration mixing console 9 fixedly mounted on the main stent platform 19 the vibration stirring host and the host bracket 9 平台19之间设置有橡胶减震块21,这样能够有效地保证两者之间的连接可靠性,同时可以减少振动搅拌主机9在搅拌工作过程中的振动对主机支架平台19连接结构的损害;所述骨料配料机5为配置有平皮带且集骨料储存、配料、称量和输送为一体的装置,所述骨料提升机构的一端设置在骨料配料机5的出料端下方,所述骨料提升机构的另一端固定安装在主楼平台20上且用于将骨料配料机5已配料称量好的骨料运送到振动搅拌主机9中进行搅拌,所述水泥仓10和粉煤灰仓13均固定基面上,所述骨料提升机构位于主楼平台20的一侧,所述水泥仓10和粉煤灰仓13位于主楼平台20的另一侧,所述水泥螺旋输送器11的一端与水泥仓10固定连接,所述水泥螺旋输送器11的另一端与水泥称12连接且将水泥运送至水泥称12中称量,所述粉煤灰螺旋输送器14的一端与粉煤灰仓13固定连接 A rubber block disposed between the damper platform 1921, which effectively ensure the reliability of the connection therebetween while reducing vibration of the vibration stirring was stirred during operation of the host 19 is connected to structure 9 damage to the host platform bracket; the aggregate batching machine 5 is disposed on the flat belt and sets the aggregate storage, ingredients, weighing and conveying means as one of the end aggregate lifting means disposed below the discharge end of the aggregate batching machine 5, the other end of the aggregate is fixed to the lift mechanism mounted on the platform 20 and the main aggregate batching machine for weighing ingredients 5 is conveyed to the aggregate a good vibration stirring mixing machine 9, the cartridge 10 and the cement powder ash bin 13 are fixed on a base surface, the aggregate lift mechanism 20 is located in a side of the main platform, the cement silo 10, and fly ash bin 13 on the other side of the main platform 20, the screw conveyor cement One end 11 of the cartridge 10 is fixedly connected with the cement, the cement and the other end of the screw conveyor 11, said cement 12 is connected to the cement and the cement conveying said weighed 12, one end of the fly ash powder auger 14 ash bin 13 is fixedly connected 所述粉煤灰螺旋输送器14的另一端与粉煤灰称15连接且将粉煤灰运送至粉煤灰称15中称量,所述水泥称12和粉煤灰称15通过粉料称支架30固定安装在称量主支架22上,所述水称17通过水称支架23固定安装在称量主支架22上,所述水泥称12、粉煤灰称15和水称17均位于振动搅拌主机9的正上方,所述水箱16设置在主楼平台20的一侧且通过水管和水泵与水称17连接且将水泵送至水称17中称量,所述控制室18固定安装在主楼平台20 —侧的基面上且通过走台平台支架24与主楼平台20连接,便于人员观测和维修。 The other end of the screw conveyor ash and fly ash 14, said connection 15 and the fly ash transported to said weighing 15, referred to the cement, said ash and 15 through 12, said powder bracket 30 is fixedly mounted on the main stand weighing 22, 17 through the water, said water, said bracket 23 is fixedly mounted on the weighing main stand 22, 12 of the said cement, said ash 15 and water 17 are located on said vibration 9, just above the main mixer, the main tank 16 is provided at one side of the platform 20 and through the pipes and the pump 17 is connected with said water to the water pump and the said weighed 17, 18 fixedly mounted on the main control chamber internet 20-- side and the base surface 20 is connected via the bracket 24 and the platform catwalk main platform to facilitate observation and maintenance personnel.

[0040] 本实施例中,所述振动搅拌主机9为同步式双卧轴振动搅拌机,振动搅拌主机9主要由搅拌传动装置1、振动传动装置2、搅拌装置(由搅拌轴3-1、搅拌臂3-2和搅拌叶片3-3组成)、搅拌筒4组成,其工作原理为两搅拌电机1-1通过搅拌传动带1-2和同步联轴器1-3驱动两根搅拌轴3-1和其上安装的搅拌臂3-2及搅拌叶片3-3同步旋转,不断地推动物料在搅拌筒4内作轴向和轴间的循环运动;同时两振动电机2-1通过振动传动带2-2驱动两根振动轴2-3高速旋转,强迫安装在其上的偏心的搅拌轴3-1以及安装在搅拌轴3-1上的搅拌臂3-2和搅拌叶片3-3产生振动,于是物料在搅拌装置的强制搅拌和振动强化的共同作用下,实现了在整个搅拌筒4内的均匀搅拌,提高了搅拌机的搅拌质量和搅拌效率。 [0040] In this embodiment, the host computer 9 is a vibratory mixing synchronous twin-shaft mixer vibration, mainly vibration stirred by the stirring gear 9 host device 1, the vibration transmission 2, a stirring device (3-1 a stirring shaft, stirring arms 3-2 and 3-3 composed of a stirring blade), mixing tube 4, and its working principle is stirred for two motors 1-1 and 1-2 by stirring synchronous belt drive coupling two stirring shafts 3-1 1-3 3-3 and 3-2, and stirring blades mounted thereon rotates in synchronization with stirring arms, continue to push the material for recycling axial movement between the inner shaft and the mixer drum 4; 2-1 by simultaneously two vibration motor vibrating belt 2- driving two vibrating shafts 2-3 rotate at high speed forcing mounted thereon and 3-1 eccentric stirring shaft agitator arms mounted on a stirring shaft and stirring blades 3-1 3-2 3-3 vibrate, so material under the action of the forced vibration and stirring reinforced stirring means, to achieve uniformity throughout the stirring mixer drum 4, to improve the quality of agitation and stirring efficiency stirrer. 振动搅拌主机9是将强制搅拌机构和振动机构设置为同一机构,这样搅拌轴3-1和其上安装的搅拌臂3-2、搅拌叶片3-3边旋转搅拌边振动,有效振动面积大,振动能量需要传播的距离近,较小的振动强度就可以使搅拌拌筒4内的物料受到足够的振动作用,因此对支承轴承的性能要求低,机器寿命易保证。 9 is a host vibration stirring means and the vibration stirring means forcibly set to the same mechanism, so that the agitator shaft 3-1 and an arm mounted thereon stirred 3-2, 3-3 while rotating the stirring blade stirring vibration, vibration large effective area, vibration energy propagation distance required near the smaller intensity of vibration can make the material was stirred for mixing drum 4 is subjected to sufficient vibration effect, therefore, have low support bearing performance requirements, easy to guarantee the life of the machine. 振动搅拌主机9的具体结构在申请号为201120441715.2、名称为《一种联轴器同步式双卧轴振动搅拌机》专利中已公开。 DETAILED vibration stirring host 9 in Application No. 201120441715.2, entitled as "a synchronous twin-shaft coupling vibration mixer" has been disclosed in the patent.

[0041] 本实施例中,所述主楼平台20和主机支架平台19均为型钢框架平台。 [0041] In this embodiment, the main platform 20 and host platform 19 are steel frame bracket internet.

[0042] 本实施例中,四根支架平台支腿26和四根主楼支腿25共同形成“目”字型结构,具体的:主机支架平台19的四条支腿中的两条支架平台支腿26与主楼平台20的四条支腿中的两条主楼支腿25处在一条直线上,另外两条支架平台支腿26和另外两条主楼支腿25这四条支腿也处在同一条直线上,并且两直线平行,这八条支腿形成“目”字型结构,“目”字的八个交点就是八条支腿,内部四个是支架平台支腿26,外面四个是主楼支腿25。 [0042] In this embodiment, four mounting platform 26 and the four main legs leg 25 together form a "mesh" shaped structure, specifically: four legs stent host platform 19 platform in two bracket legs 26 with four legs 20 of the main platform in two main legs 25 in a straight line, the other two legs 26 and mounting platform further two main legs four legs 25 which are also in the same line , and two parallel straight lines, which are formed eight legs "head" type structure, eight intersections "eye" word is eight legs, four internal stent leg platform 26, is outside the four main legs 25. 这种结构在确保了主机支架平台19和主楼平台20稳定性的同时,有效地保证了运输车能够方便进出到主机支架平台19下方,完成装载运输成品混凝土。 This construction ensures the stability of the host 20 and the main stent platform 19 while the platform, the truck can be effectively ensure convenient access to the bottom brackets host platform 19, completion of loading the transport finished concrete.

[0043] 如图6所示,本实施例中,所述骨料提升机构为斗式提升机。 [0043] As shown in FIG 6, in the present embodiment, the aggregate is a lift bucket elevator mechanism.

[0044] 本实施例的工作过程为:先由装载机从石料堆和砂料堆中将不同级配的石子和砂子运送到骨料配料机5的相对应仓中,然后按照所需的各级配骨料放料称量,称量完成后的骨料由配料机的平皮带将其输送到斗式提升机6中,通过卷扬电机7带动载有骨料的斗式提升机6沿提升轨道8向上运动,当达到指定位置时,斗式提升机6的斗门打开,其中的骨料卸入振动搅拌主机9进行搅拌,当斗式提升机6中的骨料卸完后,再回到底部进行下一个循环。 [0044] The operation of this embodiment is as follows: first by conveying the stack from the loader and stockpile different gradations abrasive stones and sand to aggregate batching machine corresponding to the cartridge 5, and in accordance with the respective desired discharge weighing graded aggregate, the aggregate after the completion of the flat belt weighing machine to furnish conveyed to bucket elevator 6, 7 driven by the hoisting machine contains aggregate 6 in the bucket elevator upward movement of the lifting rail 8, when the specified position, the bucket elevator doumen opening 6, wherein the aggregate is discharged into a stirring vibration Mixer 9, when the bucket elevator 6 aggregates emptied, return in the end portion of the next cycle. 与此同时,水泥仓10中的水泥通过水泥螺旋输送器11将水泥输送到位于振动搅拌主机9上方的水泥称12中进行称量,称量完成得到投料信号后,水泥称12的阀门打开,水泥卸入振动搅拌主机9中进行搅拌;粉煤灰仓13中的粉煤灰通过粉煤灰螺旋输送器14将粉煤灰输送到位于振动搅拌主机9上方的粉煤灰称15中进行称量,称量完成得到投料信号后,粉煤灰称15的阀门打开,粉煤灰卸入振动搅拌主机9中进行搅拌;水则是由水泵从水箱16中泵送到位于振动搅拌主机9上方的水称17中进行称量,称量完成得到投料信号后,水从水称17中洒入振动搅拌主机9中与其他物料混合搅拌。 At the same time, the cement 11 cement concrete conveyed through the screw conveyor 10 is positioned in the cement silo above vibrationally stirring said host 9 12 cement were weighed, weighed after the completion of feeding the signal obtained, the valve 12 is opened, said cement, cement Mixer 9 is discharged into vibration by stirring; the cartridge 13 Fly ash conveying fly ash through the fly ash auger 14 to the host computer 9 is located above the vibrationally stirring said weighing out 15 after the amount of feeding the signal obtained weighed completed, the valve 15 is opened, said fly ash, fly ash discharged into the host computer 9 vibrationally stirring was stirred; the water from the water tank 16 by the water pump is pumped to the top of the vibrating stirred host 9 said water weighing 17, obtained after the completion of feeding weighed signal, sprinkled into the water 17 9 vibrationally stirring mixed with other host materials from the water, he said stirring. 当所有物料都加入振动搅拌主机9中,搅拌一段时间后形成了具有预定性能的混凝土成品物料,打开振动搅拌主机9的卸料门,然后将成品物料卸入指定的装卸车中运走,所有系统的控制动作及开启顺序都是在控制室18中操作实现。 When all materials are added to the host 9 vibrationally stirring, stirring for a period of time after the formation of the precast concrete material having predetermined properties, vibration mixing console open discharge gate 9, and then discharged into the specified finished material handling vehicle transported away all control operation of the system and the order of turning operations are implemented in the control chamber 18. 本实施例中,由于称量主支架22、走台平台支架24和提升轨道8均安装在主楼平台20上,但是主机支架平台19与主楼平台20是相互独立的、互不干扰,因此振动搅拌主机9在搅拌工作过程中产生的振动不会通过主机支架平台19传到主楼平台20上,也就不会影响安装其上的水泥称12、粉煤灰称15和水称17的称量准确性,从而很好的保证了所需的物料级配。 In this embodiment, since the main stand 22 was weighed, walkway platform and lifting brackets 24 are mounted on the rail 8 main platform 20, but the host platform 19 and the bracket 20 is the main platform independent, non-interfering, the vibration stirring 9 the vibration generated during operation of the host is not stirred by host platform 19 passes over the stent main platform 20, which will not affect on the mounting 12, said cement, said ash 15 and water 17 weighed accurately known , thereby ensuring the well-graded materials needed.

[0045] 实施例2 [0045] Example 2

[0046] 如图8所示,本实施例与实施例1不同的是:所述骨料提升机构为皮带输送机。 [0046] As shown in FIG. 8, the present embodiment is different from Embodiment Example 1 is: the aggregate lifting mechanism is a belt conveyor. 本实施例中,其余部分的结构和连接关系均与实施例1相同。 In this embodiment, are the same as in Example 1 and connection relationship of the remaining portion of the structure.

[0047] 本实施例的工作过程为:先由装载机从石料堆和砂料堆中将不同级配的石子和砂子运送到骨料配料机5的相对应仓中,然后按照所需的各级配骨料放料称量,称量完成后的骨料由配料机的平皮带将其输送到皮带输送机27上,通过电机驱动皮带转动从而带动骨料向上运动,当骨料运送到最高位置处,骨料被抛撒入通过接料斗支架31固定安装在振动搅拌主机9上方的接料斗29中,接料斗29只有进料口是敞开的,其余为封闭的,这样可以很好防止骨料撒出斗外,当所需骨料接完得到投料信号后,接料斗29中的骨料卸入振动搅拌主机9进行搅拌,皮带输送机27接着输送下一锅所需的骨料。 Working Process [0047] The present embodiment is: first stack loader to transport material from the stockpile and different gradations sand stones and sand to aggregate batching machine corresponding to the cartridge 5, and in accordance with the respective desired discharge weighing graded aggregate, the aggregate after the completion of the flat belt weighing machine furnish deliver it to the belt conveyor 27, rotated by a motor driven belt so as to drive the upward movement of the aggregate, the aggregate when delivered to the highest position, the aggregate is by dispersal into the receiving hopper mounted above the bracket 31 fixed to the vibration stirring receiving hopper 29 of the host 9, the receiving hopper 29 only feed port is opened, the remainder being closed, so that the aggregate can be well prevented spreading out of the bucket, the aggregate when the desired signal is then finished feed obtained, then the aggregate hopper 29 is discharged into Mixer 9 for vibration stirring, followed by the delivery belt conveyor 27 at the desired pot aggregate. 与此同时,水泥仓10中的水泥通过水泥螺旋输送器11将水泥输送到位于振动搅拌主机9上方的水泥称12中进行称量,称量完成得到投料信号后,水泥称12的阀门打开,水泥卸入振动搅拌主机9中进行搅拌;粉煤灰仓13中的粉煤灰通过粉煤灰螺旋输送器14将粉煤灰输送到位于振动搅拌主机9上方的粉煤灰称15中进行称量,称量完成得到投料信号后,粉煤灰称15的阀门打开,粉煤灰卸入振动搅拌主机9中进行搅拌;水则是由水泵从水箱16中泵送到位于振动搅拌主机9上方的水称17中进行称量,称量完成得到投料信号后,水从水称17中洒入振动搅拌主机9中与其他物料混合搅拌。 At the same time, the cement 11 cement concrete conveyed through the screw conveyor 10 is positioned in the cement silo above vibrationally stirring said host 9 12 cement were weighed, weighed after the completion of feeding the signal obtained, the valve 12 is opened, said cement, cement Mixer 9 is discharged into vibration by stirring; the cartridge 13 Fly ash conveying fly ash through the fly ash auger 14 to the host computer 9 is located above the vibrationally stirring said weighing out 15 after the amount of feeding the signal obtained weighed completed, the valve 15 is opened, said fly ash, fly ash discharged into the host computer 9 vibrationally stirring was stirred; the water from the water tank 16 by the water pump is pumped to the top of the vibrating stirred host 9 said water weighing 17, obtained after the completion of feeding weighed signal, sprinkled into the water 17 9 vibrationally stirring mixed with other host materials from the water, he said stirring. 当所有物料都加入振动搅拌主机9中,搅拌一段时间后形成了具有预定性能的混凝土成品物料,打开振动搅拌主机9的卸料门,然后将成品物料卸入指定的装卸车中运走,所有系统的控制动作及开启顺序都是在控制室18中操作实现。 When all materials are added to the host 9 vibrationally stirring, stirring for a period of time after the formation of the precast concrete material having predetermined properties, vibration mixing console open discharge gate 9, and then discharged into the specified finished material handling vehicle transported away all control operation of the system and the order of turning operations are implemented in the control chamber 18. 本实施例中,由于皮带输送机27通过输送机支架28安装在主楼平台20上,称量主支架22和走台平台支架24也是固定安装在主楼平台20上,但是主机支架平台19与主楼平台20是相互独立的、互不干扰,因此振动搅拌主机9在搅拌工作过程中产生的振动不会通过主机支架平台19传到主楼平台20上,也就不会影响安装其上的水泥称12、粉煤灰称15和水称17的称量准确性,从而很好的保证了所需的物料级配。 In this embodiment, since the belt conveyor 27 by a conveyor 28 is mounted on the bracket main platform 20, the main stand 22 and the weighing platform walkway bracket 24 is fixedly mounted on the main platform 20, but platform 19 and the bracket main host platform 20 are independent, non-interfering, the vibration generated in the vibration stirring process of the stirring operation by the host computer 9 is not transmitted to the host 19 on a mounting platform 20 main platform, it will not affect the cement, said 12 mounted thereon, ash said the water 15 and 17, said weighing accuracy, which ensures a good level with the required materials.

[0048] 以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本发明技术方案的保护范围内。 [0048] The above, only the preferred embodiment of the present invention, the present invention is not any limitation, any simple modification according to any of the technical spirit of the present invention made of the above embodiment of the embodiment, changes and equivalents structural transformations they fall within the scope of the technical solution of the present invention.

Claims (4)

  1. 1.一种配置振动搅拌主机的混凝土搅拌站,其特征在于:包括骨料配料机(5)、骨料提升机构、主楼平台(20)、水泥仓(10)、粉煤灰仓(13)、水泥螺旋输送器(11)、粉煤灰螺旋输送器(14)、水泥称(12)、粉煤灰称(15)、水称(17)、称量主支架(22)、水箱(16)、控制室(18)、主机支架平台(19)和振动搅拌主机(9),所述主楼平台(20)为“回”字型结构,所述主楼平台(20 )通过四根主楼支腿(25 )支撑固定在基面上,四根所述主楼支腿(25 )对称设置,所述称量主支架(22 )固定安装在主楼平台(20 )上,所述主机支架平台(19 )设置在主楼平台(20)的中心开口处且低于主楼平台(20),所述主机支架平台(19)通过四根支架平台支腿(26)支撑固定在基面上,四根所述支架平台支腿(26)对称设置,四根支架平台支腿(26)和四根主楼支腿(25)共同形成“目”字型结构,所述振动搅拌主机(9)固定安装在主机支架 A stirring the vibrating concrete mixing plant host, characterized by: comprising aggregate batching machine (5), the aggregate lifting mechanism, the main building platform (20), cement silo (10), ash bin (13) cement screw conveyor (11), fly ash auger (14), said cement (12), said fly (15), said water (17), a main stand was weighed (22), the tank (16 ), the control chamber (18), the host platform holder (19) and the vibration stirring host (9), the main platform (20) is a "back" shaped structure, the main platform (20) by four main legs (25) supported and fixed on the base surface, the four main legs (25) disposed symmetrically, weighing the main stand (22) fixedly mounted on the main platform (20), said host platform holder (19) platform provided main center (20) and lower than the opening of the main building platform (20), said host platform bracket (19) fixed to the base support surface, said support bracket four by four leg platform (26) leg platform (26) arranged symmetrically, four leg mounting platform (26) and the four main legs (25) together form the "eye" shaped structure, the vibration mixing console (9) is fixedly mounted in the host bracket 台(19)上,所述振动搅拌主机(9)与主机支架平台(19)之间设置有橡胶减震块(21);所述骨料配料机(5)为配置有平皮带且集骨料储存、配料、称量和输送为一体的装置,所述骨料提升机构的一端设置在骨料配料机(5)的出料端下方,所述骨料提升机构的另一端固定安装在主楼平台(20)上且用于将骨料配料机(5)已配料称量好的骨料运送到振动搅拌主机(9)中进行搅拌,所述水泥仓(10)和粉煤灰仓(13)均固定基面上,所述骨料提升机构位于主楼平台(20)的一侧,所述水泥仓(10)和粉煤灰仓(13)位于主楼平台(20)的另一侧,所述水泥螺旋输送器(11)的一端与水泥仓(10)固定连接,所述水泥螺旋输送器(11)的另一端与水泥称(12)连接且将水泥运送至水泥称(12)中称量,所述粉煤灰螺旋输送器(14)的一端与粉煤灰仓(13)固定连接,所述粉煤灰螺旋输送器(14)的另一端与粉煤灰称(15)连接且将粉 On the table (19), said vibration mixing console (9) and the host platform holder with a rubber damping block (21) (19) is provided; the aggregate batching machine (5) is arranged to set the flat belt and bone storage materials, ingredients, weighing and conveying means as one of the end aggregate lifting mechanism arranged below the discharge end of the aggregate batching machine (5), the other end of the aggregate lifting mechanism fixedly mounted in the main building on the platform (20) and for the aggregate batching machine (5) was weighed ingredients transported to the vibrating aggregate mixing console (9) by stirring, the cement silo (10) and ash chamber (13 ) are fixed on a base surface, located on a side of the main aggregate platform lift mechanism (20), and the cement silo (10) and ash chamber (13) at the other main platform (20) side, the the other end of said cement screw conveyor (11) one end of the cement silo (10) is fixedly connected, said cement screw conveyor (11) with said cement (12) and transported to the cement, said cement (12) in said the amount of said ash auger (14) at one end and fly ash bin (13) is fixedly connected, said ash auger (14) and the other end of said fly ash (15) and the powder 灰运送至粉煤灰称(15)中称量,所述水泥称(12)和粉煤灰称(15)通过粉料称支架(30 )固定安装在称量主支架(22 )上,所述水称(17 )通过水称支架(23 )固定安装在称量主支架(22)上,所述水泥称(12)、粉煤灰称(15)和水称(17)均位于振动搅拌主机(9)的正上方,所述水箱(16)设置在主楼平台(20)的一侧且通过水管和水泵与水称(17)连接且将水泵送至水称(17)中称量,所述控制室(18)固定安装在主楼平台(20)—侧的基面上且通过走台平台支架(24)与主楼平台(20)连接。 Said fly ash transported to (15) was weighed, the said cement (12) and said fly ash (15) through said powder bracket (30) fixedly mounted on the weighing main stand (22), the said water, said (17) through the water, said bracket (23) fixedly mounted on the weighing main stand (22), the said cement (12), said fly (15) and said water (17) are located on the vibration stirring host just above (9), said tank (16) provided on a side of the main building platform (20) and is connected by pipes and said water pump (17) and the water supplied to said water pump (17) weighed, said control chamber (18) fixedly mounted in the main platform (20) - group and is connected by a side surface of the walkway platform holder (24) and the main platform (20).
  2. 2.按照权利要求1所述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述振动搅拌主机(9 )为同步式双卧轴振动搅拌机。 2. according to claim 1, one configuration of the vibration stirring concrete mixing plant host, characterized in that: said vibration stirring host (9) is a synchronous twin-shaft vibration mixer.
  3. 3.按照权利要求1或2所述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述骨料提升机构为斗式提升机或皮带输送机。 3. The vibration or an arrangement as claimed in claim 1 or 2 of the host mixed concrete mixing station, wherein: said aggregate lifting mechanism is a bucket elevator or a belt conveyor.
  4. 4.按照权利要求1或2所述的一种配置振动搅拌主机的混凝土搅拌站,其特征在于:所述主楼平台(20)和主机支架平台(19)均为型钢框架平台。 4. The vibration or an arrangement as claimed in claim 1 or 2 of the host mixed concrete mixing station, wherein: the main platform (20) and the host platform bracket (19) are steel frame internet.
CN 201210591738 2012-12-29 2012-12-29 An arrangement of the vibration stirring concrete mixing plant host CN103101116B (en)

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CN104760136A (en) * 2014-03-11 2015-07-08 中国水利水电科学研究院 Mixing device for continuously mixing gelatinized sand gravel and use method thereof
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CN106113278A (en) * 2016-08-18 2016-11-16 许昌德通振动搅拌技术有限公司 Plant mixing device and method for continuous vibratory stir processing of stabilized soil

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CN203004079U (en) 2012-12-29 2013-06-19 长安大学 Concrete mixing plant with vibratory mixing main machine

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CN2234478Y (en) 1995-09-19 1996-09-04 张泰来 Mixer for concrete and mortar
CN101011844A (en) 2007-01-24 2007-08-08 三一重工股份有限公司 High-performance concrete mixing station
CN201745096U (en) 2010-06-17 2011-02-16 三一重工股份有限公司 Admixture mixing system of concrete mixing plant
CN203004079U (en) 2012-12-29 2013-06-19 长安大学 Concrete mixing plant with vibratory mixing main machine

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