CN103100853A - Assembly equipment of rubber joint and assembly method thereof - Google Patents
Assembly equipment of rubber joint and assembly method thereof Download PDFInfo
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- CN103100853A CN103100853A CN2013100330416A CN201310033041A CN103100853A CN 103100853 A CN103100853 A CN 103100853A CN 2013100330416 A CN2013100330416 A CN 2013100330416A CN 201310033041 A CN201310033041 A CN 201310033041A CN 103100853 A CN103100853 A CN 103100853A
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Abstract
The invention relates to an assembly of a rubber joint and provides assembly equipment which is used for assembling the rubber joint and an assembly method of the assembly equipment of the rubber joint. The assembly equipment which is used for assembling the rubber joint and the assembly method of the assembly equipment of the rubber joint solve the problems that manual installation and operation are fussy, time-waste, labor-waste and low in production efficiency, easily enable a product to produce man-made deformation or cause a surface scratch and is high in defective product rate of an assembled finished product. The assembly equipment of the rubber joint comprises a box body, a metal rope belt and a speed reducer. The speed reducer is fixedly arranged in the box body, two locating plates are arranged on the box body at intervals, and the space between the two locating plates can be relatively adjusted. The locating plates are respectively and symmetrically provided with locating poles which are used for fixing assembly parts. Two free ends of the metal rope belt are respectively fixed on an output rotating shaft of the speed reducer, is tensioned when the output rotating shaft rotates forwards and is released when the output rotating shaft rotates reversely. When assembly is conducted, a metal flange sleeve is fixed firstly, then a rubber ball body is located, and one free end of the rubber ball body is sleeved and clamped on the metal flange. A block table which is arranged at the other free end of the rubber ball body can be totally sleeved and clamped on a flange groove of another metal flange by circulation.
Description
Technical field
The present invention relates to the assembling of elastomer connector, particularly a kind of assembly equipment of elastomer connector and assembly method thereof.
Background technology
Bending rubber joint is called for short elastomer connector, is used for the joint of pipeline vibration insulation and noise reduction, compensate for displacement.It is the pipe joint of a kind of high resiliency, high-air-tightness, resistance to medium and against weather.elastomer connector is mainly by inner glue layer, polyamide cord fabric strengthens, the rubber ball body that outer glue-line is compound and two pine cover metal flanges form, two free ends of described rubber ball body have the gear platform that radially extends, above-mentioned elastomer connector when mounted, the free-ended gear platform of rubber ball body two is overlapped respectively on the flange groove that is stuck in each metal flange, when preventing the pipeline pressure-bearing, rubber ball body and metal flange pull, after two free ends of rubber ball body are inserted in metal flange, bolt on the corresponding flange hole of two metal flanges again, first the bolt of metal flange symmetry (six or four) is tightened, guarantee rubber ball body being in place in metal flange.existing rubber ball body be by the metal erecting tools such as screwdriver or a word spanner total man work manually as dress wheel cover tire slowly sled advance on the flange groove of metal flange, until the free-ended gear platform of rubber ball body two overlaps on the flange groove that is stuck in each metal flange fully, this mounting means artificially is out of shape because metal erecting tools surface ratio more easily makes product produce or causes galled spots, can cause like this earlier period damage of product or weakening of result of use, increased the defective products rate of assembling finished product, and this total man's work manual installation mode, fitting operation is loaded down with trivial details, waste time and energy, production efficiency is low, cost is high.
Summary of the invention
For the problems referred to above, the present invention proposes a kind of assembly equipment and assembly method thereof for the assembling elastomer connector, solve above-mentioned fitting operation manually loaded down with trivial details, waste time and energy, production efficiency lowly, easily makes product produce artificially to be out of shape or to cause galled spots, to cause the high problem of defective products rate that product earlier period damage or result of use weaken, the assembling finished product.
For solving this technical problem, the present invention takes following scheme: the assembly equipment of elastomer connector, comprise casing, metal rope band and reducing motor, described reducing motor is fixedly arranged in casing, be interval with the location-plate that two spacings can be done relative adjustment on described casing, the symmetrical locating dowel that is provided with for arresting fitting therefor respectively on described two location-plates, two free ends of described metal rope band be separately fixed on the output revolving shaft of reducing motor and can with output revolving shaft just then the tension counter-rotating discharge, the U-shaped blind end activity of described metal rope band hang on casing.
Further improvedly be: the both ends of described each location-plate are provided with respectively the spacing adjustment tank that is used for adjusting two location-plate relative spacings of extending along the location-plate width, the described casing position corresponding with each location-plate spacing adjustment tank is provided with the adjustment bolt of using be used to fixing each location-plate, a described end of respectively adjusting bolt passes the spacing adjustment tank of each location-plate, and described adjustment bolt passes on that free end of each location-plate spacing adjustment tank and is respectively equipped with adjusting nut.
Further improvedly be: also comprise the PLC control system, be positioned at the side of two location-plates on described casing along also being provided with the correlation probe, described correlation probe and reducing motor are connected with the PLC control system respectively.
Further improvedly be: the both ends of described each location-plate are provided with respectively the spacing adjustment tank that is used for adjusting two location-plate relative spacings of extending along the location-plate width, described casing is respectively equipped with sliding tray on the position corresponding with each location-plate spacing adjustment tank, be equipped with respectively fastening bolt between each sliding tray of described casing and the spacing adjustment tank of each location-plate, two free ends of described fastening bolt are respectively equipped with clamp nut.
Further improvedly be: the free end of described reducing motor output revolving shaft is provided with reel, two free ends of described metal rope band be separately fixed on reel and can with output revolving shaft just then the tension counter-rotating discharge.
Further improvedly be: also be provided with on described casing be used to the fixed leg that hangs the U-shaped blind end of metal rope band, the U-shaped blind end activity of described metal rope band hang on the fixed leg of casing.
The assembly method of elastomer connector comprises rubber ball body two free ends is overlapped respectively the process that is stuck on each metal flange,
1), a fixing wherein metal flange cover: the spacing of adjusting two location-plates on casing according to the model of metal flange to be assembled, then incite somebody to action on the locating dowel that is positioned at two location-plates that wherein a symmetrical bolt hole of metal flange two is corresponding, thereby wherein a metal flange is fixed on casing;
2), the positioning rubber spheroid: rubber ball body first is placed on step 1) the flange groove top of metal flange, then the U-shaped blind end of metal rope band is stretched out from the flange groove bottom of metal flange and is enclosed within again on the free-ended gear platform of rubber ball body one outer rim;
3), one free end cover of rubber ball body is stuck on the metal flange of step 1): flange groove one side that the rubber ball body of having good positioning is inclined in metal flange, hand is placed on another free end of rubber ball body to control rubber ball body, then start reducing motor and do the forward action, this moment the metal rope band blind end with output revolving shaft just then tension, the metal rope band utilizes the strain of rubber ball body that the gear platform of rubber ball body is drawn on the flange groove of metal flange in tension, when the free-ended gear platform of rubber ball body overlaps on the flange groove that is stuck in metal flange fully, reducing motor quits work, discharge the metal rope band,
4), circulation like this is also overlapped another free-ended gear platform of rubber ball body fully and is stuck on the flange groove of another metal flange.
by adopting the aforementioned techniques scheme, the invention has the beneficial effects as follows: the assembly equipment of elastomer connector of the present invention is simple in structure, cost is low, only need first fix each metal flange during use then utilize reducing motor and metal rope band can be easily two free ends of rubber ball body to be overlapped respectively to be stuck on each metal flange, fitting operation is convenient, time saving and energy saving, reduced cost of labor, improved production efficiency, during assembling, stressed action is even, little to the infringement that rubber ball body causes, avoided prior art to produce because metal erecting tools surface ratio sharply easily makes product when mounted the phenomenon of artificially being out of shape or causing galled spots, thereby cause the earlier period damage of product or the defective that result of use weakens, reduced the defective products rate of assembling finished product.
Description of drawings
Fig. 1 is the embodiment of the present invention one device structure schematic diagram.
Fig. 2 is the embodiment of the present invention one installation step schematic diagram.
Fig. 3 is the embodiment of the present invention one installation step schematic diagram.
Fig. 4 is the embodiment of the present invention one installation step schematic diagram.
Fig. 5 is the embodiment of the present invention one installation step schematic diagram.
Fig. 6 is the embodiment of the present invention one installation step schematic diagram.
The specific embodiment
Now the present invention is further described with specific embodiment by reference to the accompanying drawings.
with reference to figure 1, the present embodiment one discloses a kind of assembly equipment of elastomer connector, comprise casing 1, metal rope band 2, reducing motor 3 and PLC control system, described reducing motor 3 is fixedly arranged in casing 1, be interval with two spacings on described casing 1 and can make the location-plate 4 of relative adjustment, the symmetrical locating dowel 41 that is provided with for arresting fitting therefor respectively on described two location-plates 4, the free end of described reducing motor 3 output revolving shafts 31 is provided with reel 5, 2 liang of free ends of described metal rope band are separately fixed on reel 5 and can discharge with the tension counter-rotating of just transferring of output revolving shaft 31, also be provided with the fixed leg 11 be used to the U-shaped blind end that hangs metal rope band 2 on described casing 1, the U-shaped blind end activity of described metal rope band 2 hang on the fixed leg 11 of casing 1, be positioned at the side of two location-plates 4 on described casing 1 along also being provided with correlation probe 8, described correlation probe 8 and reducing motor 3 are connected with the PLC control system respectively.The correlation probe can guarantee the processing safety of assembly equipment of the present invention, and when having staff between the correlation probe, the PLC control system is controlled reducing motor and is failure to actuate.
The both ends of described each location-plate 4 are provided with respectively the spacing adjustment tank 42 that is used for adjusting two location-plate 4 relative spacings of extending along the location-plate width, described casing 1 position corresponding with each location-plate 4 spacing adjustment tanks 42 is provided be used to the adjustment bolt 6 of fixing each location-plate 4 use, a described end of respectively adjusting bolt 6 passes the spacing adjustment tank 42 of each location-plate 4, and described adjustment bolt 6 passes on that free ends of each location-plate 4 spacing adjustment tanks 42 and is respectively equipped with adjusting nut 7.
based on the aforementioned techniques scheme, described two location-plates also can be done relative spacing adjustment by following adjustment structure: the both ends of described each location-plate are provided with respectively the spacing adjustment tank that is used for adjusting two location-plate relative spacings of extending along the location-plate width, described casing is respectively equipped with sliding tray on the position corresponding with each location-plate spacing adjustment tank, be equipped with respectively fastening bolt between each sliding tray of described casing and the spacing adjustment tank of each location-plate, two free ends of described fastening bolt are respectively equipped with clamp nut, can realize purpose of the present invention equally, and this adjustment structure can strengthen the spacing of two location-plates and adjust stroke, enlarge the scope of application.
Assembly method with above-mentioned rubber equipment assembling elastomer connector comprises following assembling process:
1), a fixing wherein metal flange cover: as Fig. 2, adjust the spacing of two location-plates 4 on casing 1 according to the model of metal flange 1 ' to be assembled, then incite somebody to action on the locating dowel that is positioned at two location-plates 4 41 that wherein metal flange 1 ' two symmetrical bolts hole are corresponding, thereby wherein a metal flange 1 ' is fixed on casing 1;
2), positioning rubber spheroid: as Fig. 2, rubber ball body 2 ' first is placed on step 1) the flange groove 11 ' top of metal flange 1 ', then the U-shaped blind end of metal rope band 2 is stretched out on the outer rim that is enclosed within again rubber ball body 2 ' one free-ended gear platform 21 ' from the flange groove 11 ' bottom of metal flange 1 ';
3), one free end cover of rubber ball body 2 ' is stuck on the metal flange 1 ' of step 1): as Fig. 3 to Fig. 4, the rubber ball body 2 ' of having good positioning is inclined in the flange groove 1 of metal flange 1 ' ' side, hand is placed on another free end of rubber ball body 2 ' to control rubber ball body 2 ', then start reducing motor 3 and do the forward action, this moment metal rope band 2 blind end with output revolving shaft just then tension, metal rope band 2 utilizes the strain of rubber ball body 2 ' that the gear platform 21 ' of rubber ball body 2 ' is drawn on the flange groove 11 ' of metal flange 1 ' in tension, when the free-ended gear platform 21 ' of rubber ball body 2 ' overlaps on the flange groove 11 ' that is stuck in metal flange 1 ' fully, reducing motor 3 quits work, discharge metal rope band 2,
4), as Fig. 5 to Fig. 6, so circulation with rubber ball body 2 ' another free-ended gear platform 21 ' also fully cover be stuck on the flange groove 11 ' of another metal flange 1 '.
the assembly equipment of elastomer connector of the present invention is simple in structure, cost is low, only need first fix each metal flange during use then utilize reducing motor and metal rope band can be easily two free ends of rubber ball body to be overlapped respectively to be stuck on each metal flange, fitting operation is convenient, time saving and energy saving, reduced cost of labor, improved production efficiency, during assembling, stressed action is even, little to the infringement that rubber ball body causes, avoided prior art to produce because metal erecting tools surface ratio sharply easily makes product when mounted the phenomenon of artificially being out of shape or causing galled spots, thereby cause the earlier period damage of product or the defective that result of use weakens, reduced the defective products rate of assembling finished product.
The above record, only for utilizing the embodiment of this origination techniques content, modification, variation that any those skilled in the art use this creation to do all belong to the scope of the claims that this creation is advocated, and are not limited to those disclosed embodiments.
Claims (7)
1. the assembly equipment of elastomer connector, it is characterized in that: comprise casing, metal rope band and reducing motor, described reducing motor is fixedly arranged in casing, be interval with the location-plate that two spacings can be done relative adjustment on described casing, the symmetrical locating dowel that is provided with for arresting fitting therefor respectively on described two location-plates, two free ends of described metal rope band be separately fixed on the output revolving shaft of reducing motor and can with output revolving shaft just then the tension counter-rotating discharge, the U-shaped blind end activity of described metal rope band hang on casing.
2. the assembly equipment of elastomer connector according to claim 1 is characterized in that: also comprise the PLC control system, be positioned at the side of two location-plates on described casing along also being provided with the correlation probe, described correlation probe and reducing motor are connected with the PLC control system respectively.
3. the assembly equipment of elastomer connector according to claim 1 and 2, it is characterized in that: the both ends of described each location-plate are provided with respectively the spacing adjustment tank that is used for adjusting two location-plate relative spacings of extending along the location-plate width, the described casing position corresponding with each location-plate spacing adjustment tank is provided with the adjustment bolt of using be used to fixing each location-plate, a described end of respectively adjusting bolt passes the spacing adjustment tank of each location-plate, and described adjustment bolt passes on that free end of each location-plate spacing adjustment tank and is respectively equipped with adjusting nut.
4. the assembly equipment of elastomer connector according to claim 1 and 2, it is characterized in that: the both ends of described each location-plate are provided with respectively the spacing adjustment tank that is used for adjusting two location-plate relative spacings of extending along the location-plate width, described casing is respectively equipped with sliding tray on the position corresponding with each location-plate spacing adjustment tank, be equipped with respectively fastening bolt between each sliding tray of described casing and the spacing adjustment tank of each location-plate, two free ends of described fastening bolt are respectively equipped with clamp nut.
5. the assembly equipment of elastomer connector according to claim 4, it is characterized in that: the free end of described reducing motor output revolving shaft is provided with reel, and two free ends of described metal rope band are separately fixed on reel and can discharge with the tension counter-rotating of just transferring of output revolving shaft.
6. the assembly equipment of elastomer connector according to claim 4, it is characterized in that: also be provided with on described casing be used to the fixed leg that hangs the U-shaped blind end of metal rope band, the U-shaped blind end activity of described metal rope band hang on the fixed leg of casing.
7. the assembly method of elastomer connector, comprise rubber ball body two free ends overlapped respectively the process that is stuck on each metal flange, it is characterized in that:
1), a fixing wherein metal flange cover: the spacing of adjusting two location-plates on casing according to the model of metal flange to be assembled, then incite somebody to action on the locating dowel that is positioned at two location-plates that wherein a symmetrical bolt hole of metal flange two is corresponding, thereby wherein a metal flange is fixed on casing;
2), the positioning rubber spheroid: rubber ball body first is placed on step 1) the flange groove top of metal flange, then the U-shaped blind end of metal rope band is stretched out from the flange groove bottom of metal flange and is enclosed within again on the free-ended gear platform of rubber ball body one outer rim;
3), one free end cover of rubber ball body is stuck on the metal flange of step 1): flange groove one side that the rubber ball body of having good positioning is inclined in metal flange, hand is placed on another free end of rubber ball body to control rubber ball body, then start reducing motor and do the forward action, this moment the metal rope band blind end with output revolving shaft just then tension, the metal rope band utilizes the strain of rubber ball body that the gear platform of rubber ball body is drawn on the flange groove of metal flange in tension, when the free-ended gear platform of rubber ball body overlaps on the flange groove that is stuck in metal flange fully, reducing motor quits work, discharge the metal rope band,
4), circulation like this is also overlapped another free-ended gear platform of rubber ball body fully and is stuck on the flange groove of another metal flange.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310033041.6A CN103100853B (en) | 2013-01-29 | 2013-01-29 | Assembly equipment of rubber joint and assembly method thereof |
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CN201310033041.6A CN103100853B (en) | 2013-01-29 | 2013-01-29 | Assembly equipment of rubber joint and assembly method thereof |
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CN103100853A true CN103100853A (en) | 2013-05-15 |
CN103100853B CN103100853B (en) | 2015-04-22 |
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CN201310033041.6A Expired - Fee Related CN103100853B (en) | 2013-01-29 | 2013-01-29 | Assembly equipment of rubber joint and assembly method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106712398A (en) * | 2016-12-25 | 2017-05-24 | 重庆市爱华机电有限公司双福分公司 | Motor bearing press mounting equipment |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06137461A (en) * | 1992-10-27 | 1994-05-17 | Tokyo Gas Co Ltd | Pipe connecting device |
CN1614289A (en) * | 2004-11-12 | 2005-05-11 | 刘运章 | Adjustable bending rubber joint |
CN101169203A (en) * | 2007-11-29 | 2008-04-30 | 苏州市万泰真空炉研究所有限公司 | Fast assembling and disassembling water pipe joint |
JP2009197527A (en) * | 2008-02-25 | 2009-09-03 | Yuzo Sakamoto | Shock absorbing and tension holding device for wire rope |
CN203092119U (en) * | 2013-01-29 | 2013-07-31 | 泉州市沪航阀门制造有限公司 | Assembly equipment of rubber joint |
-
2013
- 2013-01-29 CN CN201310033041.6A patent/CN103100853B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06137461A (en) * | 1992-10-27 | 1994-05-17 | Tokyo Gas Co Ltd | Pipe connecting device |
CN1614289A (en) * | 2004-11-12 | 2005-05-11 | 刘运章 | Adjustable bending rubber joint |
CN101169203A (en) * | 2007-11-29 | 2008-04-30 | 苏州市万泰真空炉研究所有限公司 | Fast assembling and disassembling water pipe joint |
JP2009197527A (en) * | 2008-02-25 | 2009-09-03 | Yuzo Sakamoto | Shock absorbing and tension holding device for wire rope |
CN203092119U (en) * | 2013-01-29 | 2013-07-31 | 泉州市沪航阀门制造有限公司 | Assembly equipment of rubber joint |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106712398A (en) * | 2016-12-25 | 2017-05-24 | 重庆市爱华机电有限公司双福分公司 | Motor bearing press mounting equipment |
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CN103100853B (en) | 2015-04-22 |
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