CN103100727B - Processing method of elastomer face of aluminum piece - Google Patents
Processing method of elastomer face of aluminum piece Download PDFInfo
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- CN103100727B CN103100727B CN201310019651.0A CN201310019651A CN103100727B CN 103100727 B CN103100727 B CN 103100727B CN 201310019651 A CN201310019651 A CN 201310019651A CN 103100727 B CN103100727 B CN 103100727B
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- aluminum component
- elastomer
- aluminum
- fixture
- disk clamp
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Abstract
The invention discloses a processing method of an elastomer face of an aluminum piece. The method comprises the following step: the first step, turning a big face of an elastomer of the aluminum piece to form a first aluminum piece; the second step, turning a small face of the elastomer of the aluminum piece to form a second aluminum piece; the third step, turning an end face of the elastomer of the aluminum piece to finally form the elastomer of the aluminum piece. The processing method of the elastomer face of the aluminum piece solves the problems that speed is slow, efficiency is low, precision can not be guaranteed and cost is high when the elastomer of the aluminum piece of the prior art is processed. In addition, the processing method of the elastomer face of the aluminum piece is reasonable in design, is easy to implement and can greatly improve the processing precision and quality of the elastomer under the condition of an existing general-purpose machine tool, thus reducing working intensity of labors and obtaining good economic benefits.
Description
Technical field
The invention belongs to elastomer processing technique field, be specifically related to a kind of aluminum component elastomer surface processing method.
Background technology
At present, at machine-building manufacture field, the processing of part plane, mainly adopts milling machine to process.But when processing parts is aluminum component elastomer, because aluminium bomb gonosome is of a great variety, and there is the yielding problem of elasticity, once larger in batches, when the requirement on machining accuracy of two parallel surfaces of elastomer element is high, with regard to there will be, process velocity is slow, efficiency is low, precision is difficult to guarantee, high in cost of production problem.If employing Digit Control Machine Tool, although can improve production efficiency and product quality, lathe is adjusted frock can be very heavy, and can make clamp structure complicated.Be difficult to adapt to current small investment, the needs of large, high efficiency production in batches.
Summary of the invention
The object of the present invention is to provide a kind of aluminum component elastomer surface processing method, while having solved prior art processing aluminum component elastomer, speed is slow, efficiency is low, precision is difficult to guarantee and the high problem of cost.
The technical solution adopted in the present invention is: aluminum component elastomer surface processing method, comprises the following steps:
The first step, large of turning aluminum component elastomer
The processed aluminum component that is cut into quadrangular is installed in the second through hole of disk clamp in the first fixture, with hold-down bolt, aluminum component is clamped, adjust the position of lathe tool and aluminum component, start lathe, the first aluminum component of large of flexible body is provided in turning;
Second step, turning aluminum component elastomer facet
The first aluminum component that the first step is processed takes out, in the first fixture, in each second through hole of disk clamp, be respectively charged into two the first aluminum components, large of the elastomer of these two the first aluminum components is staggered relatively, with hold-down bolt, two the first aluminum components are clamped, adjust the position of lathe tool and the first aluminum component, start lathe, the second aluminum component of flexible body facet is provided in turning;
The 3rd step, turning aluminum component elastomer end face
The second aluminum component that second step is processed takes out, by a plurality of the second aluminum components and drain on the fixed head in the second fixture, then be fixed and clamped with holddown plate, adjust the position of fly cutter and the second aluminum component, start lathe, the aluminum component elastomer of flexible body end face is provided in turning.
Feature of the present invention is also,
The structure of the first fixture that this processing method adopts: comprise the first axle, one end of the first axle is connected with lathe spindle, the other end is connected with the disk clamp perpendicular with the first axle, between the first axle and disk clamp, with alignment pin, fix, opposite side relative with alignment pin on disk clamp is provided with pressing disc for fixing, also comprise a U-shaped fixture, the U-shaped mouth of U-shaped fixture is inserted in one end of disk clamp, and two U-shaped ends of U-shaped fixture are connected with respectively lathe tool.
The circle centre position of disk clamp is provided with the first through hole, along the even circumferential of disk clamp, is arranged at intervals with the second through hole that a plurality of and processed elastomer shape adapts; On the circumference of disk clamp, be respectively arranged with two hold-down bolts with each second through hole corresponding position.
The structure of the second fixture that this processing method adopts: comprise the second axle, one end of the second axle is connected with lathe spindle, and the other end is fixedly connected with I shape knife bar with bolt, and the inner face of two I shape ports of knife bar is respectively arranged with a fly cutter; The below of knife bar is provided with fixed head, is provided with holddown plate on fixed head.
The A/F of knife bar is not less than the elastomeric length of described aluminum component.
The invention has the beneficial effects as follows: elastomer processing method of the present invention is reasonable in design, easy to implement, can under the condition of existing machine tool, greatly improve elastomeric machining accuracy and quality, alleviated labor strength, obtain good economic benefit.
Accompanying drawing explanation
Fig. 1 is the elastomeric structural representation of processed object aluminum component of the present invention;
Fig. 2 is the structural representation of the first fixture of adopting in processing method of the present invention;
Fig. 3 is the schematic diagram of the first fixture used herein when the first step is used;
Fig. 4 is the structural representation of the present invention's the second fixture used;
Fig. 5 is the schematic diagram of the first fixture used herein when second step is used.
In figure, 1 first axle, 2 disk clamps, 3 alignment pins, 4 pressing disc for fixings, 5 hold-down bolts, 6U type fixture, 7 lathe tools, 8 aluminum component elastomers, 9 knife bars, 10 bolts, 11 fly cuttves, 12 fixed heads, 13 holddown plates, 14 second axles, 15 lathe spindles, 21 first through holes, 22 second through holes, 801 aluminum component elastomer facets, 802 large of aluminum component elastomers, 803 aluminum component elastomer end faces.
The specific embodiment
Below in conjunction with the specific embodiment, the present invention is described in detail.
Fig. 1 is the elastomeric structural representation of aluminum component processed in the present invention.
Aluminum component elastomer surface processing method of the present invention, has adopted the first fixture and the second fixture to realize.
The structure of the first fixture as shown in Figure 2, comprise the first axle 1, one end of the first axle 1 is connected with lathe spindle 15, the other end is connected with the disk clamp 2 perpendicular with the first axle 1, fixing with alignment pin 3 between the first axle 1 and disk clamp 2, opposite side relative with alignment pin 3 on disk clamp 2 is provided with pressing disc for fixing 4, also comprises a U-shaped fixture 6, the U-shaped mouth of U-shaped fixture 6 is inserted in one end of disk clamp 2, and two U-shaped ends of U-shaped fixture 6 are connected with respectively lathe tool 7.
As shown in Figure 3, its circle centre position is provided with the first through hole 21 to the structure of disk clamp 2, along the even circumferential of disk clamp 2, is arranged at intervals with four the second through holes 22 that adapt with processed elastomer 8 shapes; On the circumference of disk clamp 2, be respectively arranged with two hold-down bolts 5 with each second through hole 22 corresponding position.
The structure of the second fixture as shown in Figure 4, comprise the second axle 14, one end of the second axle 14 is connected with lathe spindle 15, and the other end of the second axle 14 is fixedly connected with I shape knife bar 9 with bolt 10, and the inner face of two I shape ports of knife bar 9 is respectively arranged with a fly cutter 11; The below of knife bar 9 is provided with fixed head 12, is provided with holddown plate 13 on fixed head 12.
The A/F of knife bar 9 is not less than the length of aluminum component elastomer 8.
Aluminum component elastomer surface processing method of the present invention comprises the following steps:
The first step, large 802, turning aluminum component elastomer
As shown in Figure 3, the processed aluminum component that is cut into quadrangular is installed in the second through hole 22 of disk clamp 2 in the first fixture, with hold-down bolt 5, aluminum component is clamped, adjust the position of lathe tool 7 and aluminum component, start lathe, the first aluminum component of large 802 of flexible body is provided in turning;
Second step, turning aluminum component elastomer facet 801
As shown in Figure 5, the first aluminum component that the first step is processed takes out, in the first fixture, in each second through hole 22 of disk clamp 2, be respectively charged into two the first aluminum components, large of the elastomer 802 of these two the first aluminum components is staggered relatively, with hold-down bolt 5, two the first aluminum components are clamped, adjust the position of lathe tool 7 and the first aluminum component, start lathe, the second aluminum component of flexible body facet 801 is provided in turning;
The 3rd step, turning aluminum component elastomer end face 803
The second aluminum component that second step is processed takes out, by a plurality of the second aluminum components and drain on the fixed head 12 in the second fixture, then be fixed and clamped with holddown plate 13, adjust the position of fly cutter 11 and the second aluminum component, start lathe, the aluminum component elastomer of flexible body end face 803 is provided in turning.
Pass through said method, while the invention solves prior art processing aluminum component elastomer, speed is slow, efficiency is low, precision is difficult to guarantee and the high problem of cost, and aluminum component elastomer surface processing method of the present invention is reasonable in design, easy to implement, can be under the condition of existing machine tool, greatly improve elastomeric machining accuracy and quality, alleviated labor strength, obtain good economic benefit.
Claims (3)
1. aluminum component elastomer surface processing method, is characterized in that, comprises the following steps:
The first step, large of turning aluminum component elastomer (802)
The processed aluminum component that is cut into quadrangular is installed in second through hole (22) of disk clamp in the first fixture (2), with hold-down bolt (5), aluminum component is clamped, adjust the position of lathe tool (7) and aluminum component, start lathe, the first aluminum component of flexible body large (802) is provided in turning;
Second step, turning aluminum component elastomer facet (801)
The first aluminum component that the first step is processed takes out, in each second through hole (22) of disk clamp in the first fixture (2), be respectively charged into two described the first aluminum components, the elastomer large (802) of these two the first aluminum components is staggered relatively, with hold-down bolt (5), two the first aluminum components are clamped, adjust the position of lathe tool (7) and the first aluminum component, start lathe, the second aluminum component of flexible body facet (801) is provided in turning;
The 3rd step, turning aluminum component elastomer end face (803)
The second aluminum component that second step is processed takes out, by a plurality of the second aluminum components and drain on the fixed head (12) in the second fixture, use again holddown plate (13) to be fixed and clamped, adjust the position of fly cutter (11) and the second aluminum component, start lathe, the aluminum component elastomer of flexible body end face (803) is provided in turning;
The structure of the first described fixture: comprise the first axle (1), one end of described the first axle (1) is connected with lathe spindle (15), the other end is connected with the disk clamp (2) perpendicular with the first axle (1), fixing with alignment pin (3) between described the first axle (1) and described disk clamp (2), the upper opposite side relative with alignment pin (3) of described disk clamp (2) is provided with pressing disc for fixing (4), also comprise a U-shaped fixture (6), the U-shaped mouth of described U-shaped fixture (6) is inserted in one end of described disk clamp (2), two U-shaped ends of described U-shaped fixture (6) are connected with respectively lathe tool (7),
The structure of the second described fixture: comprise the second axle (14), one end of described the second axle (14) is connected with lathe spindle (15), bolt for the other end (10) is fixedly connected with I shape knife bar (9), and the inner face of two I shape ports of described knife bar (9) is respectively arranged with a fly cutter (11); The below of described knife bar (9) is provided with fixed head (12), is provided with holddown plate (13) on described fixed head (12).
2. aluminum component elastomer surface processing method as claimed in claim 1, it is characterized in that, the circle centre position of described disk clamp (2) is provided with the first through hole (21), along the even circumferential of described disk clamp (2), is arranged at intervals with the second through hole (22) that a plurality of and processed elastomer (8) shape adapts; On the circumference of described disk clamp (2), be respectively arranged with two hold-down bolts (5) with each the second through hole (22) corresponding position.
3. aluminum component elastomer surface processing method as claimed in claim 1, is characterized in that, the A/F of described knife bar (9) is not less than the length of described aluminum component elastomer (8).
Priority Applications (1)
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CN201310019651.0A CN103100727B (en) | 2013-01-18 | 2013-01-18 | Processing method of elastomer face of aluminum piece |
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CN201310019651.0A CN103100727B (en) | 2013-01-18 | 2013-01-18 | Processing method of elastomer face of aluminum piece |
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CN103100727A CN103100727A (en) | 2013-05-15 |
CN103100727B true CN103100727B (en) | 2014-11-26 |
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CN201310019651.0A Expired - Fee Related CN103100727B (en) | 2013-01-18 | 2013-01-18 | Processing method of elastomer face of aluminum piece |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2362628Y (en) * | 1998-12-20 | 2000-02-09 | 陈鸿翔 | Chuck for high-precision cuboid lathe cutting |
CN101590601A (en) * | 2009-06-18 | 2009-12-02 | 宁波安纳杰模塑科技有限公司 | The processing method of automotive buffer block and the special fixture of use thereof |
CN102500768A (en) * | 2011-11-09 | 2012-06-20 | 长春理工大学 | Micro longitudinal cutting turning machine |
CN202517063U (en) * | 2011-12-23 | 2012-11-07 | 瑞钛(南京)科技有限公司 | Cutter for machining groove on end face of elastic body |
-
2013
- 2013-01-18 CN CN201310019651.0A patent/CN103100727B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2362628Y (en) * | 1998-12-20 | 2000-02-09 | 陈鸿翔 | Chuck for high-precision cuboid lathe cutting |
CN101590601A (en) * | 2009-06-18 | 2009-12-02 | 宁波安纳杰模塑科技有限公司 | The processing method of automotive buffer block and the special fixture of use thereof |
CN102500768A (en) * | 2011-11-09 | 2012-06-20 | 长春理工大学 | Micro longitudinal cutting turning machine |
CN202517063U (en) * | 2011-12-23 | 2012-11-07 | 瑞钛(南京)科技有限公司 | Cutter for machining groove on end face of elastic body |
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