CN103100456B - Clinker grading crushing device for grate cooler - Google Patents
Clinker grading crushing device for grate cooler Download PDFInfo
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- CN103100456B CN103100456B CN201310061821.1A CN201310061821A CN103100456B CN 103100456 B CN103100456 B CN 103100456B CN 201310061821 A CN201310061821 A CN 201310061821A CN 103100456 B CN103100456 B CN 103100456B
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- roller
- diameter
- roll surface
- grate
- grog
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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Abstract
The invention discloses a clinker grading crushing device for a grate cooler. The device comprises a first roller, a second roller and a third roller. A minimum distance between roller surface edges of the first roller and the second roller is larger than that between roller surface edges of the first roller and the third roller; roller surface diameter of the second roller and the third roller are respectively less than that of the first roller; the diameter of the third roller is greater than or equal to that of the second roller; the roller surface centers of the first roller, the second roller and the third roller form an acute triangle; if a coordinate is established by using the roller surface center of the first roller as an origin, the horizontal direction as an x axis and the vertical direction as a y axis, the roller surface center of the second roller locates in a first quadrant, and the roller surface center of the third roller locates in the first quadrant or a fourth quadrant; and a line segment formed by the roller surface centers of the third roller and the first roller forms an included angle less than or equal to 45 DEG with the x axis.
Description
Technical field
The present invention relates to a kind of graded crushing device, particularly a kind of grate-cooler grog graded crushing device.
Background technology
Existing cement producing line adopts single-stage crushing machine to carry out the fragmentation of clinker mostly, and the clinker after fragmentation enters tube mill after the pre-grinding of roll squeezer to carry out whole grinding or directly enter tube mill carrying out whole grinding.Because clinker has the characteristic of easy broken difficult grinding, and according to statistics at cement industry, the effective rate of utilization about about 30% of disintegrating machine electric energy, and grinding machine only has about 2%, therefore the energy consumption of existing cement grinding production line is higher, is the workshop section that cement plant industry power consumption is the highest.In order to improve utilization rate of electrical, wish that more material particles refinement is operated in crushing stage and completes, make mill feed material little of certain degree, with economize energy, and the hardness of clinker declines with the rising of temperature, the fragmentation work of clinker is made to be easier to carry out, if therefore grog can be carried out sufficient fragmentation at clinker crushing stage, make its particle drop to best graininess into mill, then can reduce the power consumption in cement grinding stage significantly.
Summary of the invention
In order to solve the technical problem existed in background technology, a kind of clinker particles that can make is the object of the present invention is to provide to drop to into the best graininess of mill, to reduce the grate-cooler grog graded crushing device of the power consumption in follow-up grinding stage.
To achieve these goals, the present invention is by the following technical solutions: a kind of grate-cooler grog graded crushing device, comprise the first roller, second roller and the 3rd roller, the minimum range at the first described roller and the roll surface edge of the second roller is greater than the minimum range at the roll surface edge of the first roller and the 3rd roller, the roll surface diameter of the second described roller and the 3rd roller is less than the roll surface diameter of the first roller respectively, , the 3rd described roller diameter is more than or equal to the second roller diameter, the first described roller, the roll surface center of circle of the second roller and the 3rd roller forms acute triangle, with the roll surface center of circle of the first described roller for initial point, horizontal direction is x-axis, vertical direction is y-axis, the roll surface center of circle of the second described roller is positioned at first quartile, the roll surface center of circle of the 3rd described roller is positioned at first quartile or fourth quadrant, the line segment that the roll surface center of circle of the 3rd described roller and the roll surface center of circle of the first roller are formed and the angle that x-axis is formed are less than or equal to 45 °, the second described roller is positioned at the top of the 3rd roller, the gyratory directions of the second described roller and the 3rd roller is contrary with the gyratory directions of the first roller respectively.
The minimum range at the first described roller and the roll surface edge of the second roller is that grate-cooler goes out 1/4 of grog diameter.
The diameter of the second described roller is 4-8 times that grate-cooler goes out grog diameter.
The diameter of the 3rd described roller is 10-24 times that grate-cooler goes out grog diameter.
The diameter of the first described roller be not less than the second roller and the 3rd roller diameter and 1.5 times.
Adopt above technical scheme, the present invention has following beneficial effect: cement clinker particles can drop to into the best graininess of mill, to reduce the power consumption in follow-up grinding stage at crushing stage by the present invention.Compact conformation, connection and reasonable arrangement, is worth of widely use.
Accompanying drawing explanation
Fig. 1 is the structural representation of the roll surface center of circle under x-axis state of the 3rd roller in a kind of grate-cooler grog of the present invention graded crushing device.
In figure: 1, the first roller; 2, the second roller; 3, the 3rd roller.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further details.
Embodiment 1:
A kind of grate-cooler grog graded crushing device, comprise the first roller 1, second roller 2 and the 3rd roller 3, the minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is greater than the minimum range at the roll surface edge of the first roller 1 and the 3rd roller 3, the second described roller 2 and the roll surface diameter of the 3rd roller 3 are less than the roll surface diameter of the first roller 1 respectively, , the 3rd described roller 3 diameter is more than or equal to the second roller 2 diameter, the first described roller 1, the roll surface center of circle of the second roller 2 and the 3rd roller 3 forms acute triangle, with the roll surface center of circle of the first described roller 1 for initial point, horizontal direction is x-axis, vertical direction is y-axis, the roll surface center of circle of the second described roller 2 is positioned at first quartile, the roll surface center of circle of the 3rd described roller 3 is positioned at first quartile, the line segment that the roll surface center of circle of the 3rd described roller 3 and the roll surface center of circle of the first roller 1 are formed and the angle that x-axis is formed equal 45 °, the second described roller 2 is positioned at the top of the 3rd roller 3, the second described roller 2 is contrary with the gyratory directions of the first roller 1 respectively with the gyratory directions of the 3rd roller 3.
The minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is that grate-cooler goes out 1/4 of grog diameter.
The diameter of the second described roller 2 is 4-8 times that grate-cooler goes out grog diameter.
The diameter of the 3rd described roller 3 is 10-24 times that grate-cooler goes out grog diameter.
The diameter of the first described roller 1 be not less than the second roller 2 and the 3rd roller 3 diameter and 1.5 times.
First roller 1 simultaneously and the second roller 2, the 3rd roller 3 pairing work.The roll surface spacing of the first roller 1 and the second roller 2 is larger, for the preliminary fragmentation of material, for the ease of the efficiency crushing of bulk materials, mainly the design of the roll surface profile of the second roller 2 is to improve material crushing effect for starting point, and the first roller 1 and the second roller 2 match the operation principle of broken material with grog kibbler roll.Comparatively speaking, the roll surface spacing of the first roller 1 and the 3rd roller 3 is less, be mainly used in the further refinement of material after preliminary fragmentation broken, first roller 1 and the 3rd roller 3 match the same roll squeezer of operation principle of broken material, and therefore its gap is therebetween the material bed thickness under extruding force effect.The design of the first roller 1 roll surface profile will take into account the needs of bulk materials efficiency crushing and piece material attrition crushing, and material is first after the preliminary fragmentation of the first roller 1 and the second roller 2, more broken through the further refinement of the first roller 1 and the 3rd roller 3.
Embodiment 2:
As shown in Figure 1, a kind of grate-cooler grog graded crushing device, comprise the first roller 1, second roller 2 and the 3rd roller 3, the minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is greater than the minimum range at the roll surface edge of the first roller 1 and the 3rd roller 3, the second described roller 2 and the roll surface diameter of the 3rd roller 3 are less than the roll surface diameter of the first roller 1 respectively, , the 3rd described roller 3 diameter is more than or equal to the second roller 2 diameter, the first described roller 1, the roll surface center of circle of the second roller 2 and the 3rd roller 3 forms acute triangle, with the roll surface center of circle of the first described roller 1 for initial point, horizontal direction is x-axis, vertical direction is y-axis, the roll surface center of circle of the second described roller 2 is positioned at first quartile, the roll surface center of circle of the 3rd described roller 3 is positioned in x-axis, the second described roller 2 is positioned at the top of the 3rd roller 3, the second described roller 2 is contrary with the gyratory directions of the first roller 1 respectively with the gyratory directions of the 3rd roller 3.
The minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is that grate-cooler goes out 1/4 of grog diameter.
The diameter of the second described roller 2 is 4-8 times that grate-cooler goes out grog diameter.
The diameter of the 3rd described roller 3 is 10-24 times that grate-cooler goes out grog diameter.
The diameter of the first described roller 1 be not less than the second roller 2 and the 3rd roller 3 diameter and 1.5 times.
First roller 1 simultaneously and the second roller 2, the 3rd roller 3 pairing work.The roll surface spacing of the first roller 1 and the second roller 2 is larger, for the preliminary fragmentation of material, for the ease of the efficiency crushing of bulk materials, mainly the design of the roll surface profile of the second roller 2 is to improve material crushing effect for starting point, and the first roller 1 and the second roller 2 match the operation principle of broken material with grog kibbler roll.Comparatively speaking, the roll surface spacing of the first roller 1 and the 3rd roller 3 is less, be mainly used in the further refinement of material after preliminary fragmentation broken, first roller 1 and the 3rd roller 3 match the same roll squeezer of operation principle of broken material, and therefore its gap is therebetween the material bed thickness under extruding force effect.The design of the first roller 1 roll surface profile will take into account the needs of bulk materials efficiency crushing and piece material attrition crushing, and material is first after the preliminary fragmentation of the first roller 1 and the second roller 2, more broken through the further refinement of the first roller 1 and the 3rd roller 3.
Embodiment 3:
A kind of grate-cooler grog graded crushing device, comprise the first roller 1, second roller 2 and the 3rd roller 3, the minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is greater than the minimum range at the roll surface edge of the first roller 1 and the 3rd roller 3, the second described roller 2 and the roll surface diameter of the 3rd roller 3 are less than the roll surface diameter of the first roller 1 respectively, , the 3rd described roller 3 diameter is more than or equal to the second roller 2 diameter, the first described roller 1, the roll surface center of circle of the second roller 2 and the 3rd roller 3 forms acute triangle, with the roll surface center of circle of the first described roller 1 for initial point, horizontal direction is x-axis, vertical direction is y-axis, the roll surface center of circle of the second described roller 2 is positioned at first quartile, the roll surface center of circle of the 3rd described roller 3 is positioned at fourth quadrant, the line segment that the roll surface center of circle of the 3rd described roller 3 and the roll surface center of circle of the first roller 1 are formed and the angle that x-axis is formed equal 45 °, the second described roller 2 is positioned at the top of the 3rd roller 3, the second described roller 2 is contrary with the gyratory directions of the first roller 1 respectively with the gyratory directions of the 3rd roller 3.
The minimum range at the first described roller 1 and the roll surface edge of the second roller 2 is that grate-cooler goes out 1/4 of grog diameter.
The diameter of the second described roller 2 is 4-8 times that grate-cooler goes out grog diameter.
The diameter of the 3rd described roller 3 is 10-24 times that grate-cooler goes out grog diameter.
The diameter of the first described roller 1 be not less than the second roller 2 and the 3rd roller 3 diameter and 1.5 times.
First roller 1 simultaneously and the second roller 2, the 3rd roller 3 pairing work.The roll surface spacing of the first roller 1 and the second roller 2 is larger, for the preliminary fragmentation of material, for the ease of the efficiency crushing of bulk materials, mainly the design of the roll surface profile of the second roller 2 is to improve material crushing effect for starting point, and the first roller 1 and the second roller 2 match the operation principle of broken material with grog kibbler roll.Comparatively speaking, the roll surface spacing of the first roller 1 and the 3rd roller 3 is less, be mainly used in the further refinement of material after preliminary fragmentation broken, first roller 1 and the 3rd roller 3 match the same roll squeezer of operation principle of broken material, and therefore its gap is therebetween the material bed thickness under extruding force effect.The design of the first roller 1 roll surface profile will take into account the needs of bulk materials efficiency crushing and piece material attrition crushing, and material is first after the preliminary fragmentation of the first roller 1 and the second roller 2, more broken through the further refinement of the first roller 1 and the 3rd roller 3.
All are starting point from this equipment operating efficiency of raising and material crushing effect.The best graininess into mill can be reached, in order to the energy-saving and cost-reducing of grog grinding stage is offered help after the refinement fragmentation of the grog going out grate-cooler respectively through the preliminary fragmentation of the first roller 1, second roller 2 and the first roller 1, the 3rd roller 3.In order to improve the crushing efficiency of material, according to the needs of material fragmentation, the surface of roller can be designed as the surface that light face, the flank of tooth, groove face, grid surface etc. meet instructions for use.
The two-stage that this grate-cooler grog graded crushing machinery achieves material by the first roller 1, second roller 2 and the 3rd roller 3 three rollers is broken, and compact conformation, connection and reasonable arrangement, is worthy to be popularized.
Claims (5)
1. a grate-cooler grog graded crushing device, comprise the first roller, second roller and the 3rd roller, it is characterized in that the minimum range at the roll surface edge of the first described roller and the second roller is greater than the minimum range at the roll surface edge of the first roller and the 3rd roller, the roll surface diameter of the second described roller and the 3rd roller is less than the roll surface diameter of the first roller respectively, the 3rd described roller diameter is more than or equal to the second roller diameter, the first described roller, the roll surface center of circle of the second roller and the 3rd roller forms acute triangle, with the roll surface center of circle of the first described roller for initial point, horizontal direction is x-axis, vertical direction is y-axis, the roll surface center of circle of the second described roller is positioned at first quartile, the roll surface center of circle of the 3rd described roller is positioned at first quartile or fourth quadrant, the line segment that the roll surface center of circle of the 3rd described roller and the roll surface center of circle of the first roller are formed and the angle that x-axis is formed are less than or equal to 45 °, the second described roller is positioned at the top of the 3rd roller, the gyratory directions of the second described roller and the 3rd roller is contrary with the gyratory directions of the first roller respectively.
2. a kind of grate-cooler grog graded crushing device according to claim 1, is characterized in that the minimum range at the roll surface edge of the first described roller and the second roller is that grate-cooler goes out 1/4 of grog diameter.
3. a kind of grate-cooler grog graded crushing device according to claim 1, is characterized in that the diameter of the second described roller is 4-8 times that grate-cooler goes out grog diameter.
4. a kind of grate-cooler grog graded crushing device according to claim 1, is characterized in that the diameter of the 3rd described roller is 10-24 times that grate-cooler goes out grog diameter.
5. a kind of grate-cooler grog graded crushing device according to claim 1, it is characterized in that the diameter of the first described roller be not less than the second roller and the 3rd roller diameter and 1.5 times.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310061821.1A CN103100456B (en) | 2013-02-28 | 2013-02-28 | Clinker grading crushing device for grate cooler |
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CN201310061821.1A CN103100456B (en) | 2013-02-28 | 2013-02-28 | Clinker grading crushing device for grate cooler |
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CN103100456A CN103100456A (en) | 2013-05-15 |
CN103100456B true CN103100456B (en) | 2015-02-04 |
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CN201310061821.1A Active CN103100456B (en) | 2013-02-28 | 2013-02-28 | Clinker grading crushing device for grate cooler |
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CN108970694A (en) * | 2018-08-10 | 2018-12-11 | 盐城工学院 | A kind of the roller layout structure and material breaking method of multi roll crusher |
CN109513727A (en) * | 2018-12-06 | 2019-03-26 | 赖晋贤 | Food waste food is fresh to deposit environmental protection compression separating and treating apparatus |
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PL196420B1 (en) * | 2001-10-01 | 2007-12-31 | Nawrocki Boleslaw | Embossing roller in particular that used in fodder composition pelletising processes |
JP5060262B2 (en) * | 2007-12-03 | 2012-10-31 | 株式会社井上製作所 | Roll mill and dispersion or grinding method using the same |
CN201807391U (en) * | 2010-06-08 | 2011-04-27 | 遂宁华能机械有限公司 | Graded crusher with three toothed rolls |
CN202263621U (en) * | 2011-09-22 | 2012-06-06 | 刘振华 | Grading combined crusher with new tooth form |
CN203076005U (en) * | 2013-02-28 | 2013-07-24 | 南京凯盛国际工程有限公司 | Clinker step-crushing device for grate cooler |
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Address after: 303 Hanzhongmen street, Gulou District, Nanjing City, Jiangsu Province Patentee after: Zhongcai International Intelligent Technology Co.,Ltd. Address before: 303 Hanzhongmen street, Gulou District, Nanjing City, Jiangsu Province Patentee before: NANJING KISEN INTERNATIONAL ENGINEERING Co.,Ltd. |