CN103098910A - Process for preparing bagged vegetarian chicken by pressure pusher and pressure pusher specially designed for process - Google Patents
Process for preparing bagged vegetarian chicken by pressure pusher and pressure pusher specially designed for process Download PDFInfo
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- CN103098910A CN103098910A CN2011103582744A CN201110358274A CN103098910A CN 103098910 A CN103098910 A CN 103098910A CN 2011103582744 A CN2011103582744 A CN 2011103582744A CN 201110358274 A CN201110358274 A CN 201110358274A CN 103098910 A CN103098910 A CN 103098910A
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Abstract
The invention discloses a process for preparing bagged vegetarian chicken by a pressure pusher and the pressure pusher specially designed for the process. The process comprises the following step of: a. mixing and soaking bean curd blades with alkali and water in a certain ratio; b. dehydrating and pressing the mixture into big bean curds of bean pieces by a presser; c. cutting the big bean curds into small pieces of bean curds, feeding the small pieces of bean curds into a crusher to for wet bean powders; d. conveying the bean powders into a cylinder body of the pressure pusher by a screw conveyor; e. compressing the bean powders under the pressure of a pressure plate in the cylinder body and directly pushing the bean powders from an output tube at the bottom of the cylinder body into a casing in front of the output tube; f. sealing the casing to form a bag of vegetarian chicken; and g. putting the bagged vegetarian chicken into a container with hot water for steaming and sterilizing. The vegetarian chicken prepared by the process is safe to eat by steaming and sterilizing after the casing is packaged, and has tight texture or few air holes to have the advantages of smooth section, glutinous taste and no pan stick when drying.
Description
Technical field
The present invention relates to a kind of edible bean product, more particularly, is relevant a kind of with the pressure kickoff mechanism packed steamed bean curd roll technique of making and custom-designed pressure kickoff mechanism thereof.
Background technology
For a long time, the processing mode of steamed bean curd roll adopts the blinds that processes usually in bean product, no matter thick blinds or book blinds, be placed in the cylinder groove and add alkali and water soaking, stirring soften blinds and be bonded together, become a kind of bulk body, then become a beans piece after anhydrating through squeezing, then, cut with constant weight from this beans piece, just become the steamed bean curd roll of a piece baldness.Then, the steamed bean curd roll of baldness with cloth and rope package bundle, is put into the container cooking disinfection.This processing mode is handwork mostly, labour intensity is large, efficient is low, particularly the factor chicken is to adopt the cloth wrapping, although carry out boiling at steamed bean curd roll after cloth and rope package bundle, but recycle after the recovery of the source of cloth, cloth, bactericidal effect etc. problem, relate to food security, be subject to government agencies at all levels and the numerous common people's attention and care always, also just become the improvement problem of a fine thinking of needs.
In food production, the packing of the meat products of various packed or cans is developing direction of steamed bean curd roll packing.It is the flavor enhancement of the meat that will be processed into pasty state, starch, permission and additive agent mixture by sausage filler, pour in the edible casing of the general designation that comprises the food plastic bag.The vacuum chamber that is provided with spiral propeller, disinfection equipment and arranges before sausage filler in sausage filler, it realizes meat bowel lavage packing by said mixture extruding, sterilization and vacuum are received.
Although the enema method of above meat is a kind of mode that can use for reference in steamed bean curd roll production, but the expensive and steamed bean curd roll of sausage filler and optional equipment thereof also is different from the meat packing goods in some aspects as bean product, therefore such as material, composition, machining status and requirement etc. wish to propose a kind of technique that is suitable for making packed bean product-steamed bean curd roll.
Summary of the invention
The object of the present invention is to provide a kind of pressure kickoff mechanism of using to make packed steamed bean curd roll technique and custom-designed pressure kickoff mechanism thereof, wherein, this technique basically solves to anhydrate from the blinds squeezing and forms the beans piece to the continuous production of packed steamed bean curd roll.
Above-mentioned purpose is achieved through the following technical solutions: a kind of with the packed steamed bean curd roll technique of pressure kickoff mechanism making, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, and the bean powder end is compressed and it directly pushed casing before the people is positioned at efferent duct efferent duct under cylindrical shell;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in step a, described a certain proportion of alkali and water are the 100-110% of blinds weight, and wherein, alkali is dietary alkali, accounts for the 2-3% of alkali and water inventory; In step b, described squeezer anhydrates and the operating pressure that is pressed into the beans piece of bulk equals less than 8MPa.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in steps d, the cylindrical shell of described pressure kickoff mechanism is vertical cylinder, is provided with on its bottom surface and exports and be connected with efferent duct.
As previously discussed make packed steamed bean curd roll technique with the pressure kickoff mechanism, wherein, in step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, to the bean powder end being compressed and the pressure that directly pushes people's efferent duct is 15 ~ 30Mpa.
A kind of with the packed steamed bean curd roll technique of pressure kickoff mechanism making, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, to the bean powder end being compressed and it is laterally pushed the rear portion that enters to be positioned at horizontal efferent duct efferent duct under cylindrical shell, then before being delivered to horizontal efferent duct by spiral conveyor rod or piston conveying lever and in the casing laid;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in step a, described a certain proportion of alkali and water are the 10-11% of blinds weight, and wherein, alkali is dietary alkali, accounts for the 20-30% of alkali and water inventory; Soak time about one hour, in step b, adopt squeezer to anhydrate and the operating pressure of beans piece that is pressed into bulk for equaling less than 8MPa.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in steps d, the cylindrical shell of described pressure kickoff mechanism is vertical cylinder, is connected with horizontal efferent duct in the outlet of its bottom surface.
As previously discussed make packed steamed bean curd roll technique with the pressure kickoff mechanism, wherein, in step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, the bean powder end is compressed and is directly pushed the horizontal efferent duct of people, the operating pressure of platen is 15 ~ 35Mpa.
Therefore, the present invention is mainly the platen pressurization by the pressure kickoff mechanism, with be stored in cylindrical shell wet bean powder end from the efferent duct of its bottom or laterally efferent duct be pressed in the casing that is placed on before efferent duct, then by the casing closing device pressurization seal of routine, thereby form the steamed bean curd roll by the casing encapsulation that one bag of bag is similar to the can form of meat.The casing of the steamed bean curd roll that the present invention makes all uses the casing for food Package, afterwards by the cooking disinfection of regulation, guarantees edible safety in encapsulation, and, the steamed bean curd roll of making by above-mentioned technique has that its quality is tight or pore is few, thus tangent plane smooth, taste more glutinously, fry can not glued pot.
Description of drawings
Fig. 1 is the flow chart of the packed steamed bean curd roll technique of making of the present invention;
Fig. 2 is the schematic diagram of one of pressure kickoff mechanism of the present invention;
Fig. 3 is two schematic diagram of pressure kickoff mechanism of the present invention.
The specific embodiment
Embodiment one
A kind of with one of packed steamed bean curd roll technique of pressure kickoff mechanism making, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, and the bean powder end is compressed and it directly pushed casing before the people is positioned at efferent duct efferent duct under cylindrical shell;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
Wherein, in step a, described a certain proportion of alkali and water are the 10-11% of blinds weight, and described alkali is dietary alkali, accounts for the 20-30% of alkali and water inventory; In step b, described squeezer anhydrates and the operating pressure that is pressed into the beans piece of bulk equals less than 8Mpa, and the beans piece moisture content after squeezing is below 40 ~ 75%.
In step c, to pulverize in pulverizer and form wet bean powder end, its granular size can be adjusted by repeatedly pulverizing, and the more particles of number of times are less, and the steamed bean curd roll of making is excessively soft, therefore is generally 1 ~ 3 time.
In steps d, the cylindrical shell of described pressure kickoff mechanism is the vertical cylinder that the bottom has conic section, is provided with on its bottom surface and exports and be connected with efferent duct.The setting of conic section is the compacting at the bean powder end that is conducive to wet and in the conveying that keeps under pressure to efferent duct.
In step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, to the bean powder end being compressed and the pressure that directly pushes people's efferent duct is 15 ~ 30Mpa.
The moisture content of the packed steamed bean curd roll of making by above each step is below 75%, and all other indexs such as bactericidal effect all meet the quality requirement of industry production product.
it is a kind of for realizing the custom-designed pressure kickoff mechanism of above-mentioned steps d that the present invention also provides, it comprises cylindrical shell 1, platen 2 and a pair of be arranged on the cylindrical shell both sides and promote that platen moves up and down oil pressure cylinder 3, wherein, described cylindrical shell 1 is provided with one as the last import by conveying worm 4 inputs of wet bean powder in side wall upper part, be provided with conic section 11 in the bottom, one outlet is arranged under this conic section, described outlet connect one with coexist efferent duct 12 on a center line of cylindrical shell, described oil pressure cylinder 3 is connected two synchronization-moving oil pressure cylinder piston rods 31 by whippletree 32, described platen is fixed in the central authorities of whippletree and platen is stretched in cylindrical shell by the connecting rod on a face.In accompanying drawing 2, also show aluminium wire dish 5 and the packing machine 6 of the sealing of the use casing that is positioned under the pressure kickoff mechanism.
Embodiment two
A kind of with two of the packed steamed bean curd roll technique of pressure kickoff mechanism making, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, to the bean powder end being compressed and it is laterally pushed the rear portion that enters to be positioned at horizontal efferent duct efferent duct under cylindrical shell, then before being delivered to horizontal efferent duct by spiral conveyor rod or piston conveying lever and in the casing laid;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in step a, described a certain proportion of alkali and water are the 100-110% of blinds weight, and wherein, alkali is dietary alkali, accounts for the 2-3% of alkali and water inventory; Soak time about one hour, in step b, adopt squeezer to anhydrate and the operating pressure of beans piece that is pressed into bulk for equaling less than 8MPa.
The pressure kickoff mechanism of using is as previously discussed made packed steamed bean curd roll technique, and wherein, in steps d, the cylindrical shell of described pressure kickoff mechanism is vertical cylinder, is connected with horizontal efferent duct in the outlet of its bottom surface.
As previously discussed make packed steamed bean curd roll technique with the pressure kickoff mechanism, wherein, in step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, the bean powder end is compressed and is directly pushed the horizontal efferent duct of people, the operating pressure of platen is 15 ~ 35Mpa.
It is a kind of for realizing the custom-designed pressure kickoff mechanism of above-mentioned steps d that the present invention also provides, but, the structure of this pressure kickoff mechanism is different and also comprise spiral conveyor rod or piston conveying lever 7 except the mode of the mode of efferent duct setting and embodiment one, other structure is identical, but the part reference example one for identical repeats no more here.Identical parts represent with same mark in the present embodiment.This pressure kickoff mechanism main difference be the outlet on described cylindrical shell 1 connect its center line horizontal efferent duct 12 vertical with the center line of cylindrical shell ', described spiral conveyor rod or piston conveying lever 7 be arranged on horizontal efferent duct 12 ' in, with auxiliary horizontal efferent duct 12 ' in the bean powder end of the compacting released through the pressure kickoff mechanism carry to the casing of horizontal efferent duct 12 ' front placement.
Above embodiment is only for explanation the present invention, but not to the present invention's restriction, person skilled in the relevant technique without departing from the spirit and scope of the present invention, can also make various conversion or variation.Therefore, all technical schemes that are equal to also should belong to category of the present invention, should be limited by each claim.
Claims (10)
1. make packed steamed bean curd roll technique with the pressure kickoff mechanism for one kind, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, and the bean powder end is compressed and it directly pushed casing before the people is positioned at efferent duct efferent duct under cylindrical shell;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
2. the pressure kickoff mechanism of using according to claim 1 is made packed steamed bean curd roll technique, it is characterized in that, in step a, described a certain proportion of alkali and water are the 100-110% of blinds weight, and wherein, alkali is dietary alkali, accounts for the 2-3% of alkali and water inventory; In step b, described squeezer anhydrates and the operating pressure that is pressed into the beans piece of bulk equals less than 8MPa.
3. the pressure kickoff mechanism of using according to claim 1 is made packed steamed bean curd roll technique, it is characterized in that, in steps d, the cylindrical shell of described pressure kickoff mechanism is vertical cylinder, is provided with on its bottom surface and exports and be connected with efferent duct.
4. according to claim 1 or 3 is described with the packed steamed bean curd roll technique of pressure kickoff mechanism making, it is characterized in that, in step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, the bean powder end to be compressed and directly pushed people's efferent duct, the operating pressure of platen is 15 ~ 30Mpa.
5. one kind for realizing the custom-designed pressure kickoff mechanism of steps d in claim 1, it is characterized in that, comprise cylindrical shell, platen and a pair of be arranged on the cylindrical shell both sides and promote that platen moves up and down oil pressure cylinder, wherein, described cylindrical shell is provided with an import as wet bean powder end in side wall upper part, be provided with conic section in the bottom, one outlet is arranged under this conic section, described outlet connect one with coexist efferent duct on a center line of cylindrical shell, described oil pressure cylinder is connected two synchronization-moving oil pressure cylinder piston rods by whippletree, described platen is fixed in the central authorities of whippletree and platen is stretched in cylindrical shell by the connecting rod on a face.
6. make packed steamed bean curd roll technique with the pressure kickoff mechanism for one kind, comprise the following steps:
A mixes blinds, soak, stir with a certain proportion of alkali and water;
B anhydrates and is pressed into the beans piece of bulk by squeezer;
C cuts into bulk beans piece the beans piece of fritter, sends in pulverizer and pulverizes, and forms wet bean powder end;
D, the bean powder end is transported in the cylindrical shell of pressure kickoff mechanism by the conveying worm that is connected with the pulverizer outlet;
E, in cylindrical shell, platen is keeping under pressure, to the bean powder end being compressed and it pushed the rear portion that enters to be positioned at horizontal efferent duct horizontal efferent duct under cylindrical shell, then before being delivered to horizontal efferent duct by spiral conveyor rod or piston conveying lever and in the casing laid;
F seals to form a packed steamed bean curd roll to casing;
G moves to packed steamed bean curd roll that to hold water temperature be to carry out cooking disinfection in the container of hot water of 100 ℃.
7. the pressure kickoff mechanism of using according to claim 1 is made packed steamed bean curd roll technique, it is characterized in that, in step a, described a certain proportion of alkali and water are the 10-11% of blinds weight, and wherein, alkali is dietary alkali, accounts for the 20-30% of alkali and water inventory; In step b, described squeezer anhydrate and the operating pressure that is pressed into the beans piece of bulk equals less than 8MPa.
8. according to claim 1ly make packed steamed bean curd roll technique with the pressure kickoff mechanism, it is characterized in that, in steps d, the cylindrical shell of described pressure kickoff mechanism is vertical cylinder, at its bottom surface upper outlet and be connected with horizontal efferent duct.
9. according to claim 1 or 3 is described with the packed steamed bean curd roll technique of pressure kickoff mechanism making, it is characterized in that, in step e, described platen is arranged in cylindrical shell, by Driven by Hydraulic Cylinder, to the bean powder end being compressed and the pressure that directly pushes the horizontal efferent duct of people is 15 ~ 35Mpa.
10. one kind for realizing the custom-designed pressure kickoff mechanism of steps d in claim 6, it is characterized in that, comprise cylindrical shell, platen, a pair of be arranged on the cylindrical shell both sides and promote that platen moves up and down oil pressure cylinder and spiral conveyor rod or piston conveying lever, wherein, described cylindrical shell is provided with an import as wet bean powder end in side wall upper part, be provided with conic section in the bottom, one outlet is arranged under this conic section, described outlet connects its center line horizontal efferent duct vertical with the center line of cylindrical shell, described oil pressure cylinder is connected two synchronization-moving oil pressure cylinder piston rods by whippletree, described platen is fixed in the central authorities of whippletree and platen is stretched in cylindrical shell by the connecting rod on a face, described spiral conveyor rod or piston conveying lever are arranged in horizontal efferent duct.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103582744A CN103098910A (en) | 2011-11-14 | 2011-11-14 | Process for preparing bagged vegetarian chicken by pressure pusher and pressure pusher specially designed for process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011103582744A CN103098910A (en) | 2011-11-14 | 2011-11-14 | Process for preparing bagged vegetarian chicken by pressure pusher and pressure pusher specially designed for process |
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| CN103098910A true CN103098910A (en) | 2013-05-15 |
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| CN2011103582744A Pending CN103098910A (en) | 2011-11-14 | 2011-11-14 | Process for preparing bagged vegetarian chicken by pressure pusher and pressure pusher specially designed for process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104782784A (en) * | 2015-02-03 | 2015-07-22 | 苏州市职业大学 | Automatic steamed bean curd roll making machine |
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| CN1775079A (en) * | 2005-11-21 | 2006-05-24 | 上海福生豆制食品有限公司 | Canned vegetarian chicken and its production method |
| CN2798608Y (en) * | 2005-06-07 | 2006-07-26 | 上海旺欣豆制品设备有限公司 | Vegetarian chicken forming machine |
| CN1820610A (en) * | 2006-03-24 | 2006-08-23 | 周炳康 | Sausage filler |
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2011
- 2011-11-14 CN CN2011103582744A patent/CN103098910A/en active Pending
Patent Citations (5)
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| CN2659148Y (en) * | 2003-11-21 | 2004-12-01 | 蒋会杰 | Casing type five-spices solid bean products |
| CN2670575Y (en) * | 2004-01-08 | 2005-01-12 | 中国水利水电科学研究院 | Double-cylinder hydraulic horizontal drilling machines |
| CN2798608Y (en) * | 2005-06-07 | 2006-07-26 | 上海旺欣豆制品设备有限公司 | Vegetarian chicken forming machine |
| CN1775079A (en) * | 2005-11-21 | 2006-05-24 | 上海福生豆制食品有限公司 | Canned vegetarian chicken and its production method |
| CN1820610A (en) * | 2006-03-24 | 2006-08-23 | 周炳康 | Sausage filler |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104782784A (en) * | 2015-02-03 | 2015-07-22 | 苏州市职业大学 | Automatic steamed bean curd roll making machine |
| CN104782784B (en) * | 2015-02-03 | 2017-12-08 | 苏州市职业大学 | A kind of automatic steamed bean curd roll maker |
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Application publication date: 20130515 |