CN103088719B - Implements shaped device - Google Patents
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- CN103088719B CN103088719B CN201110352640.5A CN201110352640A CN103088719B CN 103088719 B CN103088719 B CN 103088719B CN 201110352640 A CN201110352640 A CN 201110352640A CN 103088719 B CN103088719 B CN 103088719B
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Abstract
The present invention provides a kind of implements shaped device and implements forming method, and in this implements forming method, the raw material in making former utilizes columned molding trowel to be pressed relative to the die face of former by raw material while rotating, make raw material stretch.Implements shaped device is made up of former, former annular cover component, cylindric and revolvable molding trowel, the driving means of molding trowel, or by the split pattern tubular former with the drainage arrangement that moisture is discharged from raw material, receive former and there is the rotating driving device of moisture discharger revolvable protective, the rotating driving device of protective, the lid component of protective, the molding trowel driven and rotate and molding trowel constitute.
Description
Technical field
The present invention relates to a kind of mechanical-moulded go out hollow implements shaped device, in more detail, also can be with its machinery and automatically mold the shaped device of hollow implements even if relating to the minimum raw material of a kind of viscosity.
Background technology
Recently, in order to ensure resource, protect living environment, prevent public hazards etc. and make the cycling and reutilization of garbage become important problem.In the cycling and reutilization of garbage, the cycling and reutilization of the so-called waste paper such as newspaper, magazine is the most personal and critical problem.
Cycling and reutilization as waste paper, representative is the manufacture of recycled writing paper, but exist for forming reclaimed materials and processing waste paper, produce the various problem such as residue, cost up in the manufacture of recycled writing paper, it would be desirable to process the most especially or without additive etc. but as far as possible with former state easily by waste paper cycling and reutilization.
In order to the most cost-savingly by waste paper cycling and reutilization, waste paper etc. is decomposed brooming simply in water etc., use the product obtained to manufacture the blocks such as implements or brick and tile such as flowerpot, but it is only the most no longer so, also begins attempt to the most effectively recycle by inorganic matter mixes its medium making.
But, the viscosity of the product owing to being obtained in middle decomposition such as water simply by waste paper is the least, therefore, discusses the situation manufacturing the blocks such as brick and tile for the present, and it is completely unsuitable for as the raw material for manufacturing the implements such as flowerpot.If utilizing the implements such as the flowerpot that waste paper is fabricated by, then it is not expected that there is great noble sense but need to produce the most in a large number, to this end, it is contemplated that utilize the device (below by this device the most mechanical spinning machine device simply) being made up of machinery spinning machine (Japanese: tool ろ く ろ), former, the accessory for moulding of band trowel (Japanese: U テ).But, in existing machinery spinning machine device, can not molding if the raw material of above-mentioned this waste paper is then complete owing to viscosity is too small.
That is, even if spreading upon in the die face of former with trowel by the raw material of waste paper, raw material the most only can be extruded by trowel and squeezed, and raw material is entirely without in the die face being bonded at former, and therefore, the raw material of waste paper does not has molding.
Due in the implements molding in existing machinery spinning machine device, use can freedom and be easily deformed, adjust aqueous moisture to the potter's clay being suitable to maintain after the hardness (or pliability) of the build of in type implements, therefore, can easily carry out the molding of implements with machinery spinning machine device, there is not any problem.In other words, existing machinery spinning machine device is it may be said that be develop for this potter's clay.
But, the raw material that decomposition is obtained in water simply by waste paper regulates aqueous moisture in any case and all cannot become the material as potter's clay with the attribute being suitable to implements molding, if moisturizing, then it is difficult to use the raw material as molding as former state, if squeezing, then can only become the raw material of the less so-called rarefaction state of viscosity.
For solving the problems referred to above, carry out being blended in firming agent or bonding agent etc. and the waste paper material that decomposition is obtained in water simply will form raw material, but the most just former state cannot utilize waste paper, and the rarefaction state that viscosity is less cannot be eliminated.
Waste paper can be made the material of potter's clay shape as raw material with by medicine process etc., but owing to waste paper can not be said to be former state recycling, therefore, be not the direct object of the present invention.
It is shaped adding man-hour at the raw material that waste paper is made, punch process to be carried out, do not expect there is mobility due to raw material, so that carry out the configuration of raw material meticulously, the method that simultaneously have to seek to make the moisture squeezed out during molding to escape, such as, be formed as the methods such as dictyosome by a part for mould.Therefore, in the prior art, manufacturing process is the most complicated, and the aesthetic property of the product obtained is the most excessively poor.And, the product completed is the most fragile, thus must implement wax processing etc. and strengthen processing.
Summary of the invention
The present inventor is repeated actively research, and result creates and also can easily be shaped, even with the raw material that viscosity as after being decomposed in water simply by waste paper is minimum, the device and method processed.
According to said apparatus and method, as raw material during molding, the raw material decomposed in water by waste paper is self-evident, it can also be its least raw material of ratio of viscosities, therefore, even if the raw material that initial water content is the biggest, also can be enough to the most mechanical-moulded provide effigurate implements.
It is an object of the invention to provide a kind of implements shaped device and implements forming method, it is not only the raw material that the viscosity such as the considerably less waste paper of the moisture after decomposing in water etc. simply are less, even if make the raw material that the water content as initial raw material is the biggest, i.e. moisture ratio is the biggest because viscosity is minimum, also the aesthetic property of obtained product also can be made preferably and to have enough intensity with its easily machinery and automatically mold implements.
According to the present invention, it is provided that a kind of method of molding implements, raw material is put into former by it, and raw material is pressed into while rotating the die face of former by columned rotational forming trowel, so that raw material stretches.
In the above-mentioned methods, it is preferable that the revolvable former of use, it addition, it is preferable that and make the former court direction identical with the direction of rotation of rotational forming trowel and force to rotate with the die face speed that the rotational surface velocity than rotational forming trowel is slow, implements are shaped simultaneously.
According to the present invention, also providing for a kind of implements shaped device, it is made up of former, former annular cover component, molding trowel, the driving means of molding trowel, wherein, and the opened upper end of above-mentioned former；The internal diameter of above-mentioned former annular cover component is less than the opening diameter of former, above-mentioned molding trowel can rotate, cylindrical, being become by mechanical support can be relative to the relative movement within the specific limits of the die face of former and at least long than the height of the interior sidewall surface of the implements of institute molding.
In above-mentioned implements shaped device, former preferably rotates and is split pattern, additionally, it is preferable that, former annular cover component is integrally fixed at least one party of split pattern.
In implements shaped device, the protective receiving former can be set, moreover it is possible to arranges the turntable being supported former or protective.
The die face speed driving former rotation that the driving means of the former speed towards the direction identical with the direction of rotation of cylindric rotational forming trowel and with the die face of former is slower than the superficial velocity of rotational forming trowel, so can preferably play the performance of device, thus ideal.
In the shaped device of the first invention, former can also use revolvable former, while rotating forcibly towards the direction identical with the direction of rotation of rotary cutter and the mould type speed slow with the rotational surface velocity than rotary cutter, implements can also be shaped.
In the case of using revolvable former, former is spontaneous rotation by the revolving force of rotary cutter, is shaped with the help of the rotary motion that both speed are different, but the rotation of former this point relatively slow is the key point in the method for the present invention.Can also force to drive former to rotate by other driving means such as motor.
In implements shaped device, former can also be split pattern.In the case of former is split pattern, annular cover component can also be integrally disposed upon on former.Lid component after splitting accordingly with former can be integrally formed in a part for the most corresponding former by annular cover component now, and when annular cover component is not split, annular cover component can also be integrally formed in any one of former.
Additionally, former can also rotate.
The protective receiving former also can be set, it is also possible to attaches and arranges the turntable being supported protective.
Can also arrange driving means, this driving means towards the direction identical with the direction of rotation of cylindric rotary cutter and drives former to rotate with the die face speed that the speed of the die face of former is slower than the superficial velocity of rotary cutter.
Rotary cutter both can be straight circular cylinder type, it is also possible to be coniform cylinder.In addition it is also possible to be changed in thickness partly.
Rotary cutter is configured to the die face (internal face) relative to former and separates certain intervals so that it cannot be further to.This is spaced apart the thickness of implements of institute's molding.
The rotary speed of rotary cutter preferably high speed, but the most enough with about 1000 revs/min.It is of course also possible to below above-mentioned speed, if but too low low speed, then require time in molding, thus cannot be shaped glibly.
Former directly mounting or dismounting or energy directly can not be installed on rotating shaft etc. to mounting or dismounting.Owing to former needs to be replaced accordingly with the implements of molding, therefore, can not be in the case of free mounting or dismounting at only former, the structure that formation former is changed together with the rotating shaft installed, protective and/or turntable.
Former, protective, turntable need to support around respective central shaft central rotation, but rotate due to the force that can bring because of the rotation of rotary cutter when molding, therefore, there is no need to the device being driven protective.But; when the implements manufactured are bigger; the force only brought by rotary cutter is not enough so that protective and former rotate, in this case it is preferable to utilize driving means to drive former, protective, turntable to rotate across raw material force under the rotarily driving of rotary cutter.
The raw material of former can be any raw material such as plastics, metal, it is preferred that the raw material that rigidity is the highest.
Protective and/or turntable can also be identical with conventional mechanical spinning machine device with the opposed configuration of former.
Former can be by conventional meanses such as such as screw elements easily relative to former mounting or dismounting with lid.Former is with covering when being installed on former inwards in the amount of the flange shape thickness stretching out and being equivalent to implements end face, and its middle body is to cut conglobate ring-type (round).Above-mentioned lid is installed when implements molding, takes off when being taken down from former by type implements.But, as the means for being taken down from former by type implements, such as, former is formed as two opening structures under such circumstances, it is also possible to the structure can not fixed to mounting or dismounting as mentioned above for lid.
The method and device of the present invention is to develop for the least raw material of viscosity, can most desirably be applicable to this raw material, but much less, the most also can be preferably suited for common potter's clay etc..
The raw material used as the method or apparatus of the present invention, the product after being decomposed by waste paper with water the most simply is most suitable.
Additionally, also easily can form the implements of multiple structure with different material.
As the raw material that viscosity is the least, in addition to waste paper as above, further contemplate that one or more being mixed in above-mentioned waste paper in the mineral such as powder or the Linesless charcoal of small particles shape, solid fertilizer, shot-like particle containing enzyme and cullet, even if but above-mentioned mixing raw material, also the method and device that can preferably utilize the present invention manufactures implements, and can produce good implements.
And, the product after one or more being mixed with the particle of Linesless charcoal, Wooden slice and leaf mould can be used as raw material.
Additionally, also can preferably mold the implements as raw material such as the product after adding water in the small particles chopped up together with winding paper using the waste electric wire after eliminating plastic skin etc..
Additionally, the method and device of the present invention also can be highly suitable for using in the manufacture of the implements of the multiple structure of the different raw material of structure.
The implements that can utilize the method and device preferably molding of the present invention are such as flowerpot, disposal box etc., entirely without restriction.
Utilize the method and device of the present invention, no matter use which kind of raw material all to need not skillfully, even if layman also can be easily manufactured by the implements of high-quality and greater homogeneity.
Assembly of the invention is not single device, it is also possible to produce in a large number to on-line system by installing.
The method or apparatus utilizing the present invention be fabricated by using waste paper or the product after being mixed into other raw material as raw-material implements compared with any similar product provided before this, be that aesthetic property is fabulous, and there is the non-defective unit of enough intensity.Additionally, utilize the method or apparatus of the present invention, completely without being mixed into firming agent, bonding agent etc. in the feed, also completely without in order to strengthen etc., the implements completed are implemented wax processing etc..
The method or apparatus being as noted previously, as the present invention is novel and extremely prominent, therefore, outside disclosed in this manual raw material, suspects and could be used that other material currently cannot imagined is as raw material.
While former rotates, utilize towards the direction identical with the direction of rotation of former and carry out the trowel rotated with the rotary speed of outer peripheral face than the rotary speed of the die face of former soon, raw material can be made will not to flee between trowel and the die face of former, thus reliably capture raw material is to be pressed into the die face of former, and make it stretch to form implements.
nullAccording to the present invention，Also provide for a kind of implements shaped device，It is by tubular former、Protective、The rotating driving device of protective、Annular cover component、Molding trowel、The rotating driving device of molding trowel is constituted，Wherein，Above-mentioned tubular former have the device that the moisture squeezed out from raw material is discharged to outside and top the most all-round the flange of the most prominent one fixed width，Above-mentioned tubular former is the split pattern of opened upper end，Above-mentioned free mounting or dismounting of protection physical ability and receive former regularly，And there is the device that the moisture discharged from former is expelled to outside，Above-mentioned protective driven device drives and rotates，And there is the most at least identical or higher than the height of former the erecting with the height of former，The opening inside diameter of above-mentioned annular cover component is identical or bigger than the opening diameter of the flange of former with the opening diameter of the flange of former，And the upper end of protective can be fixed in and cover protective，Above-mentioned molding trowel is cylindrical，Mechanically being supported to can be relative to the relative movement the most up and down of the die face of former，The length of above-mentioned molding trowel is bigger than the height of former，And rotated towards the direction identical with the direction of rotation of former by driving means.
In said apparatus, preferably multiple ring-type raised line is set in the periphery of former, in addition, it is preferable that, the drainage arrangement of former is multiple perforates, and the eyelet of these perforates is tiny to the degree that the shot-like particle being located at the raw material of wall will not be made to pass through, and perforate is arranged on the whole wall of former.
Erecting of protective, multiple otch vertically or multiple perforate can also be set as the drainage arrangement discharging moisture from former.
For promoting the moisture discharge from former, multiple recessed bar can be set on the inwall of protective, additionally, the turntable being supported protective can be arranged.
It is preferable that, the rotating driving device of former makes the die face speed that the protective speed towards the direction identical with the direction of rotation of molding trowel and with the die face of former is identical or slower than the surface rotary speed of molding trowel with the surface rotary speed of molding trowel rotate with the rotating driving device of molding trowel.
According to the present invention, a kind of implements being molded with by the following method are provided, the method only use by water decomposition after waste paper as raw material, and raw material is put into former, by columned rotational forming trowel, raw material is pressed into while rotating the die face of former, so that raw material stretches.
Implements can be flowerpot, refuse bin.
Raw material molding after adding water in the small particles that implements can also be chopped up together with winding paper by the raw material after one or more being mixed in Wooden slice and leaf mould or the waste electric wire after eliminating plastic skin etc., manufacture.
Implements can be formed, be manufactured into multiple structure.
Multiple perforates of former need tiny to the degree that raw material will not be made easily to pass through, if but there is certain rigidity and intensity, then can also be any one in the forms such as punched-plate, mesh plate, iron bar plate, net.
Former is received, to this end, guarantee that its interval leaves nothing to be desired by arranging multiple circular protrusion in the periphery of former in the way of preferably stably separating certain intervals between the internal perisporium of protective.Wire projection vertically can also be set to replace circular protrusion.Or may also set up multiple spot-like projections.
When not arranging certain intervals between protective and former; need by arranging the modes such as multiple thinner recessed bars at the internal face of former; make the water discharged from reticulate body not return to the inside of reticulate body but flow down along the inwall of former, and be expelled to the outside of protective from suitable aperture segment.Recessed bar now is made for the thinner recessed bar of the degree that the tiny particle to raw material will not enter.As long as the degree of depth of recessed bar does not affect the intensity of former, it is also possible to deeper.
The tiny perforate to the degree that the shot-like particle of raw material will not be made to pass through of multiple eyelet can be set at wall for the moisture squeezed out from raw material being expelled to the drainage arrangement of the former of outside, if its perforate the intensity needed for guaranteeing former can be arranged on wall on the whole, the most more effectively as condition.
Former is the tubular opened wide up and down, but also can be provided with bottom.In the case of being not provided with bottom, the effect bottom former is played in the bottom of protective.
As the drainage arrangement from former discharge moisture, can ensure that the intensity for receiving former, as condition, can arrange multiple otch vertically erecting of protective with protective.Owing to otch is the component for being discharged from former by moisture, therefore, preferably prepared thicker.It is overall that otch both can be arranged on the above-below direction erected, it is also possible to is arranged on local.
In the lower section as far as possible erected of protective, multiple bigger perforate can also be set, to replace above-mentioned otch.
In order to promote the moisture discharge from former, it is also possible to the inwall at protective arranges multiple recessed bar.
Can arrange and protective is supported, and the turntable that can rotate together with protective.
Position on the lower near the centre of the height that multiple perforates of protective are preferably arranged at protective.If the centre being arranged on the height of protective is top, then cannot effectively carry out draining.As the perforate of drainage arrangement except at least observing not towards in addition to first-class common-sense problem from inside, to particularly requirements such as shapes.As long as simply water is expelled to outside former.
After terminating implements molding, implements are taken out, but to simply take out implements, due to surface and the ingear state of former of implements, therefore, it is impossible to smoothly take out, the implements of bent angle molding so can be made to damage.Therefore, after shaping, by former together with implements after protective is taken down, implements are taken down from former.Therefore, former needs to be split pattern, it is thus possible to easily taken down from former by implements.Split pattern is that two die sinkings are sufficient to.
Former and protective are generally the cylindrical shape of identical thickness in whole total length, but also have the performance of the outer shape of the implements making institute's molding due to former, therefore, are formed as the shape of outer shape along desired implements.For example, it may be the front end of band taper is thin or the thick shape in front end.In addition it is also possible to be the band step shape in the change of midway diameter.Additionally, cross section may not be circle, can unrestricted choice.Owing to former is split pattern, therefore, the completed implements of taking-up do not has obstacle.Former relative to the free mounting or dismounting of protective, but can be fixably attached to protective when mounted in the way of rotating together with protective.Seating means is conventional method.
The rotation (or rotation of protective) of former needs towards the direction identical with the direction of rotation of molding trowel and rotates with the die face speed that the speed of the die face of former is identical or slower than the surface rotary speed of molding trowel with the surface rotary speed of molding trowel.
The rotary speed of molding trowel preferably high speed, but the most enough with about 1000 revs/min.It is of course also possible to below above-mentioned speed, if but too low low speed, then require time in molding, thus cannot be shaped glibly.
Therefore, if the rotary speed of molding trowel is about 1000 revs/min, then the rotary speed of the die face of former is approximately the same or slower than the superficial velocity of molding trowel now with the superficial velocity of molding trowel now.Due to slow to which kind of degree according to the raw material composition of article shaped, water content, the difference of implements shape and different, the speed fixed may not necessarily be defined as, therefore, suitably will determine according to the raw material composition of article shaped, water content, the shape of implements.
Molding trowel is mechanically supported to can be relative to the relative movement the most up and down of the die face of former, and it can drive and rotate towards the direction identical with the direction of rotation of former by driven device.It is cylindric that molding trowel needs and its length is at least big than the height of the interior sidewall surface of the implements of institute molding.The shape of molding trowel both can be the shaft-like of identical thickness, it is also possible to be that front end is thin, the thick shape in front end, it is also possible to be midway thickness change step-like.
The turntable being supported it can also be set on former.
As long as former, reticulate body, the raw material of molding trowel are amenable to the raw material of operations for forming, the most unrestricted, can be plastics, metal etc. any one, it is preferred that the raw material that rigidity is the highest.
Turntable can identical with the opposed configuration in conventional mechanical spinning machine device just may be used with the opposed configuration of former.
Former can be by conventional meanses such as such as screw elements easily relative to former mounting or dismounting with lid.Former is with covering when being installed on former inwards in the amount of the flange shape thickness stretching out and being equivalent to implements end face, and its middle body is to cut conglobate ring-type (round).Above-mentioned lid is installed when implements molding, takes off when being taken down from former by type implements.But, as the means for being taken down from former by type implements, such as, former is formed as two opening structures under such circumstances, it is also possible to can not be fixedly installed on to mounting or dismounting on any one former for lid as mentioned above.
Assembly of the invention is to develop for the least raw material of viscosity, can most desirably be applicable to this raw material, but much less, the most also can be preferably suited in prior art the product etc. after waste paper decomposes brooming simply.
In the method and device of the present invention, the raw material the least even with viscosity or molding initial moisture need very big but along with molding the raw material that moisture is squeezed out and final water content tails off that carries out, also can machinery and automatically mold implements.Additionally, utilize the method and device of the present invention, which kind of raw material no matter is used all to need not skillfully, even if layman also can be easily manufactured by the implements of high-quality and greater homogeneity.
The raw material that assembly of the invention can use is not limited to be decomposed by waste paper in water simply the product of the degree of brooming, mud tongue, carbon, complete ripeness compost are self-evident, can with clinker ash (Japanese: Network リ Application カ ア ッ シ ュ) even if, minimum and above-mentioned waste paper the decomposition brooming thing of viscosity such as flying dust mix also cannot make viscosity become big and entirely without by with waste paper etc. mutually complexation by the way of and be difficult to the mineral powder etc. of effects such as untiing and be used together so that the width change of the raw material that can utilize is greatly.
The implements being fabricated by by the method and device of the present invention, compared with existing analog, have optimization greatly in shape, in appearance.Additionally, there is no deficiency in intensity, thus strengthen processing completely without wax processing etc..
Accompanying drawing explanation
Fig. 1 is the diagrammatic side view of the implements shaped device of the present invention.
Fig. 2 is rotary cutter and the axonometric chart of driving motor of the implements shaped device of the present invention.
Fig. 3 is the protective after flowerpot former is installed to protective and the central longitudinal sectional view of former.
Fig. 4 is protective and the protective of shaped device of flowerpot former, former, the amplification central longitudinal sectional view of rotary cutter part using Fig. 3.
Fig. 5 is the axonometric chart of manufactured flowerpot.
Fig. 6 is the central longitudinal sectional view representing this flowerpot.
Fig. 7 is the side view representing the device omitting protective and turntable in the device of embodiment 1.
Fig. 8 is the axonometric chart of half of the former as split pattern.
Fig. 9 is the diagrammatic side view of the implements shaped device of the present invention.
Figure 10 is the protective of Fig. 9, former, annular cover component, the central longitudinal sectional view of in type raw material and the side view of molding trowel.
Figure 11 is the axonometric chart of former.
Figure 12 is the axonometric chart of implements.
Figure 13 is the side view of molding trowel.
Figure 14 is the axonometric chart of implements.
Figure 15 is the axonometric chart of protective.
Detailed description of the invention
Embodiment 1
Fig. 1 is the side view of the implements shaped device of an embodiment of the present invention, Fig. 2 is rotary cutter and the axonometric chart driving motor, Fig. 3 is the protective after flowerpot former is installed to protective and the central longitudinal sectional view of former, Fig. 4 is the protective of the shaped device using the protective of Fig. 3 and flowerpot former, former, the amplification central longitudinal sectional view of rotary cutter part, Fig. 5 is the axonometric chart of manufactured flowerpot, in above-mentioned figure, symbol 1 is rotary cutter, symbol 2 is that rotary cutter drives motor, symbol 3 is motion arm, symbol 4 is protective, symbol 5 is former, symbol 6 is the annular cover component of former, symbol 7 is turntable, symbol 8 is rotating shaft.
In the above-described embodiments, protective, turntable are attached settings.
Rotary cutter 1 is diametrically the stainless steel straight circular cylinder type of 3cm, and chamfering becomes the dome shape that front end is relatively delayed.Rotary cutter 1 is installed on the rotating shaft of drive motor 2 in coaxial, and according to the opening of drive motor 2, close and drive, stop.The opening of drive motor 2, closing switch 9 are arranged on the installation base portion of arm 3, it is configured to when the pivot branch of arm drops to certain position, i.e. when rotary cutter 1 arrives the certain position started before forming raw material in former, utilize the pivot branch of arm to open switch.
Rotary cutter 1 utilizes screw and nut to be installed to arm, and the movable range of regulating arm by conventional means so that rotary cutter 1 will not drop to more than the certain position in protective 4, and and the inner surface of former between keep certain intervals.
In order to form leaking hole on manufactured flowerpot, it is formed for being formed at the hole that the projection 10 of former 5 is inserted bottom former.The height of the projection 10 of former is to highlight and the corresponding height of thickness bottom manufactured flowerpot from the die face of former.
Former 5 is plastic.Former need not have water absorption.As the former in machinery spinning machine device plaster mold because of the moisture absorption of raw material good, not ideal in the molding of implements on the contrary, additionally, in the present invention needing firmly pressing rotary cutter, the most not ideal on this aspect of intensity.
Former obviously can be relative to the free mounting or dismounting of protective 4.
Can the most detachably be provided with ring-type lid 6 on the top of former by screw elements, this lid 6 die face from former upper end inwards stretches out the amount corresponding with the thickness on flowerpot top in flange shape.
Can detachably be solidly connected to protective 4 coaxial on the turntable 7 that supported by rotatable rotating shaft 8.Owing to turntable 7 plays the effect of flywheel, therefore, when starting molding, preferably it is not to wait under the effect of the rotation of rotary cutter rotating, but manually makes turntable rotate.And, in the case of the implements manufactured are relatively big, it are preferably provided rotating driving device, thus rotate with the speed that the superficial velocity of the die face of former is slower than the superficial velocity of rotary cutter.
Preferably situation is to be provided for when molding completes the brake unit making rotation stop quickly.In the case of not having brake unit, rotation is made to stop by pinning the modes such as the periphery of turntable with hands.Can also give free rein to stop.
Embodiment 2
Fig. 7 represents omission protective and the device of turntable in the device of embodiment 1.In the apparatus, not having different from the device of embodiment 1 in the basic acts of implements molding, therefore, rotary cutter also can be identical with the rotary cutter in the device of embodiment 1.
Embodiment 3
The implements shaped device using embodiment 1 manufactures the flowerpot shown in Fig. 5.
Former 5 is placed in protective 4, and lid 6 is installed on former 5.
Utilize paper cutter that the newspaper cutting of 10kg is thinner, it is dipped in the water of 30 liters, with blender stirring so that after fiber fully decomposes, twisting and anhydrate until overall weight reaches about 33kg (moisture content about 70%), the product obtained is used as raw material.
This raw material of about 500g is put into former 5, arm 3 is operated, to press towards the die face of former 5 in rotary cutter 1 is inserted former 5 and by raw material.Rotary cutter 1, in the midway declined towards former 5, utilizes the base portion of arm 3 to open switch 9, thus the most automatically rotates when rotary cutter 1 inserts in former 5.
Before starting molding, turntable 7 is made to rotate lightly with hands.Along with the carrying out of operations for forming, turntable 7 is stress because of the rotation of rotary cutter 1, thus protective 4 and former 5 can be made to continue to rotate together with turntable 7.Raw material is stretched under the effect of the rotation of rotary cutter 1 and the rotation of former 5, thus forms flowerpot 12 between the surface of rotary cutter 1 and the die face of former 5, lid 6.
The raw material stretched by rotary cutter is filled with along die face upward from bottom side.If also continuing to molding while raw material being pressed into die face by rotary cutter, then be filled with to former upper end raw material with in the flange shape annular cover 6 stretched out against and cannot be filled with further, the most just define the end face of flowerpot.
Owing to just can be known the amount forming the raw material needed for regulation flowerpot in advance by prior trial-production, because the raw material of respective amount is put into former, raw material thus will not be made too much to make unnecessary spilling upward from lid 6.Additionally, operate rotary cutter in the way of not making raw material spill to mold flowerpot.Owing in certain limit, the density of how many of the raw material implements to being formed has an impact, therefore, raw material overflows the molding that can't hinder implements from former.
The contained moisture although squeezing out the raw material after being pressed by rotary cutter 1, but part owing to being pressed is less and the time is shorter, and therefore, the moisture squeezed out is absorbed by the raw material of surrounding immediately, and this moisture will not become obstacle.
The flowerpot shown in Fig. 5 being so fabricated by is dried in an oven two days and is just completely dried, solidifies, and is used as flowerpot repeatedly waters the most durable flowerpot that also will not cave in, deform or rupture even if the most just becoming.
The density of above-mentioned flowerpot is sufficiently high, and outer surface, inner surface be the most smooth and outward appearance fine, and becomes the flowerpot of the excellence of the incomparable degree of the outward appearance of the flowerpot in the past utilizing waste paper to be fabricated by institute.Additionally, the intensity of above-mentioned flowerpot also enough height, intensity etc. need not be increased by wax processing etc. completely.
It is dried different according to the difference of raw material type, but the implements formed by the method and device of the present invention can utilize any means in natural drying, mechanical drying.
Embodiment 4
The device identical with the device in embodiment 2 and raw material and raw material is used to be manufactured as the flowerpot that the wall of outer layer 14 is the thinnest.After making above-mentioned flowerpot substantially be completely dried, put back in former, the Linesless charcoal being ground into maximum about 5mm about three capacity portions it is uniformly mixed in this case in the raw material of flowerpot, use the product obtained as raw material, manufacture la m 15 with the state overlapping with inside dried flowerpot, thus produce double-deck flowerpot.Fig. 6 represents the central longitudinal sectional view of this flowerpot.
The raw material simply using the Linesless charcoal after being mixed with pulverizing can be exposed to outer surface because of Linesless charcoal particle to the flowerpot manufacturing monolayer, the hands thus this Linesless charcoal can drop or make dirty, but not only above-mentioned double-deck flowerpot does not haves this situation, and almost complete absence of reducing the effect being mixed into Linesless charcoal.In the implements of the different multiple structure of raw material manufacture, it is important that following steps are repeated: be shaped to la m from outer layer, be dried, carry out the molding of later layer afterwards, be dried.Such as, in above-mentioned double-deck manufacture, after once completing outer layer, molding is mixed with to the second layer of Linesless charcoal, so that volume drying.If be mixed with the second layer of Linesless charcoal the ground floor in outside is not done when with regard to molding, then due to when being shaped operation, the Linesless charcoal particle of the second layer can slowly be pressed entrance ground floor, then can be pressed out to expose the place of outer surface, therefore, this is just substantially identical with the situation of the flowerpot manufacturing a Rotating fields with the raw material being mixed with Linesless charcoal at the very start.
Embodiment 5
Fig. 8 represents half of the former that structure is different from the structure of the former in said apparatus.This former is two die sinkings, and by two identical moulds of shape, relatively and zoarium forms complete former for it, and it can be bearing in the protective (not shown) of correspondence and use.The forming method of implements does not change with the situation in said apparatus.After molding terminates, this former is pulled down from protective, and former is divided into two takes out in type implements.
Embodiment 6
Fig. 9 is the side view of the implements shaped device of an embodiment of the present invention, Figure 10 be the protective of Fig. 9, former, annular cover component, the central longitudinal sectional view of in type raw material and the side view of molding trowel, Figure 11 be the exploded perspective view of the former of Figure 10.In the drawings, symbol 21 is protective, and symbol 22 is annular cover component; symbol 23 is turntable; symbol 24 is the driving motor of protective, and symbol 25 is the rotating shaft driving motor making protective rotate, and symbol 26 is molding trowel; symbol 27 is the driving motor of molding trowel; symbol 28 is the supporting arm of molding trowel, and symbol 29 is the driving operating portion of the supporting arm of molding trowel, and symbol 30 is former; symbol 31 is raw material, and symbol 32 is draining perforate.Additionally, in fig. 11, symbol 33 is the flange that the inner side of the upper end towards former is prominent.Symbol 34 is at the raised line outwardly set up in the week of former.
Molding trowel 26 is the stainless steel straight circular cylinder type of a diameter of 3cm.Molding trowel 26 is installed to drive the rotating shaft of motor 27 in coaxial, and it is driven by drive motor 27.The driving of protective 21 is synchronously carried out by above-mentioned driving with driving motor 24.
Molding trowel 26 is installed to drive the rotating shaft of motor 27 by conventional means, and it is by supporting arm 28 and drives operating portion 29 can be installed on supporting arm 28 with moving up and down.
Molding trowel 26 and the driving of former 30, stopping, the regulation of rotary speed, the movement of molding trowel 26 are carried out all in accordance with the instruction carrying out self-driven operating portion 29.Its system uses conventional means.
Protective 21 is aluminium alloy system, and rising portions 36 is arranged to cylindrical shape.The external diameter of protective 21 about 130mm, internal diameter about 117mm, the most about 225mm.Protective 21 is not split pattern, but one thing.Protective 21 detachably can be fixed on turntable 23 by screw at multiple positions, thus the former 30 being supported to make the rising portions 36 of the bottom by protective 21 and protective 21 be accommodated in inside rotates integrally.Protective 21 is driven motor 24 to drive by turntable 23 and is rotated.
By screw elements, ring-type lid component 22 can be detachably installed in the upper end of the rising portions 36 of protective 21.The internal diameter of the peristome of lid component 22 is roughly the same with the internal diameter of the aperture portion of the flange 33 of the upper end of former 30.
The movement in the circumferential of molding trowel is limited by the opening of the opening of this lid component 22 and the flange 33 of former 30, thus all wall thickness of the implements manufactured by being formed.That is, between the inwall and the periphery of molding trowel of former 30, the surrounding wall portion desired by manufactured implements is formed.
The draining perforate 32 of protective 21 is arranged at 12 below the rising portions 36 of protective 21 main body, and arranges at one bottom protective.Its a diameter of about 1cm.Draining perforate is for being expelled to water contained by raw material, that slowly discharge from former protective.
Former 30 is of about what the stainless punched-plate of 1mm was made by thickness, and its a diameter of about 114mm, the aperture of each perforate is of about 3mm, is highly of about 210mm.Be provided with the flange 33 inwards stretched out in upper end, the opening inside diameter when being assembled with former is of about 60mm.The internal diameter of above-mentioned flange is identical with the opening inside diameter of lid component 22.
Upper and lower side at former 30 is provided with the width being projected toward the outside and is of about the ring-type raised line 34 of 1.5mm.The external diameter of raised line is consistent with the internal diameter of protective 21.When former 30 is received into protective 21, former 30 is made to be fixedly supported on protective 21 by above-mentioned raised line 34 and other raised line following being set as desired.
The height and position of former 30 upper end when former 30 is accommodated in protective 21 is identical with the height and position of the rising portions 36 of protective 21.Therefore, former 30 is accommodated in the inside of protective 21 with the shape just embedded.
Guaranteeing there is narrow and small gap between inwall and the former 30 of the rising portions 36 of protective 21 by raised line 34, this gap is efficiently used for discharging the moisture of raw material.As required, it is also possible to the mid portion on the above-below direction of former arranges the raised line that external diameter is identical with the external diameter of raised line 34.It is preferable that, the raised line being located at centre discontinuously arranges gap at multiple positions and does not hinder draining.
Former 30 is two die sinkings as shown in figure 11.
Embodiment 7
Figure 13 is the molding trowel that the pars intermedia from molding trowel 26 starts that front end attenuates.Thicker by the wall thickness local of the implements hollow bulb as shown in figure 14 of above-mentioned molding trowel molding.
Above-mentioned implements are the most equal cylindrical shapes in opening-wide state, but also can form bottom.Now, can by operation so that the front end of molding trowel do not drop to former bottom and and there is certain intervals between bottom and form the bottom of implements.
In implements shaped device, former can also be split pattern.In the case of former is split pattern, annular cover component can also be integrally disposed upon on former.Lid component after splitting accordingly with former can be integrally formed in a part for the most corresponding former by annular cover component now, and when annular cover component is not split, annular cover component can also be integrally formed in any one of former.
Embodiment 8
Figure 15 is the axonometric chart of the protective 21 that shape is different from the protective in above-described embodiment.Its size and basic structure are identical with the protective of above-described embodiment.
Above-mentioned protective 21 the upper end of rising portions 36 and bottom 39 slightly by position between otch 38 the most vertically is set.Being to carry out eight equal parts, the structure being alternately arranged with otch 38 by rising portions 36 with its width in the circumference of rising portions 36, rising portions 36 is identical with otch 38 width in the circumferential.
When using the protective of said structure, the water electrode from former 30 is easily expelled to outside protective, additionally due to the deadline of implements molding from the form of external observation former, suitably can be judged together with the situation of draining etc., thus preferably.
But, when using above-mentioned protective, owing to rising portions is 1/4th, therefore, the intensity at rising portions must fully be suitable on this aspect of implements molding self-evident.
Manufacture example 1
The shaped device using embodiment 6 manufactures the implements 37 shown in Figure 12.Above-mentioned implements are the cylindrical shape of heavy wall, and its body, the thickness of hollow bulb 35 are fixing.
The raw material of above-mentioned implements uses the product adding the water of about 50 liters in the mixture being made up of the decomposition brooming waste paper of 30 weight %, the carbon dust of 10 weight %, the mud tongue of 30 weight %, the complete ripeness compost of 30 weight % of 2.5kg and formed.
It is sufficiently stirred for this raw material, wherein will put into former by 1.9kg, after raw material is pressed into the inwall of former by operation molding trowel, molding about 30 seconds.
While being shaped, the moisture contained by raw material is slowly squeezed out, and discharges from former, and inwall along former slowly forms implements therewith.Finally, implements somewhat take liberties with after taking-up and also will not cave in.
The implements of taking-up are dried in an oven until being completely dried.
Above-mentioned implements are used as container during planting plants.Use common soil etc. to implant the seed of plant, seedling etc. in this embodiment, the most again implements entirety is implanted soil.As time go on, implements slowly destroy, decompose and make implements shape avalanche and in return earth state.Now, the root of plant just need not implements after fully extending, thus, implements just can realize the effect of this regulation fully.
Use the product adding about 7 liters of water in same amount of above-mentioned constituent and formed as raw material to attempt the molding of implements.But, in this raw material, move molding trowel in any case, the equal sideslip of raw material (Japanese: パ サ つ く) and cavity side cannot be extended to, thus cannot be carried out the molding of implements.The water content of the raw material that can effectively use in the water content of above-mentioned raw materials and the implements shaped device of above-mentioned prior art is roughly the same.
The above results represents: the shaped device of the present invention even with in the prior art cannot the biggest raw material of the water content of molding, also can be sufficiently carried out the molding of implements.
Claims (1)
1. an implements shaped device, it is driven dress by the rotation of tubular former, protective, protective
Put, the rotating driving device of annular cover component, molding trowel, molding trowel is constituted, wherein:
Described tubular former has the device discharged by the moisture squeezed out from raw material to outside and at top
All-round on the flange of prominent inwardly one fixed width, described tubular former is the split pattern of opened upper end；
Described free mounting or dismounting of protection physical ability and receive former regularly, and there is the water will discharged from former
Dividing the device being expelled to outside, described protective driven device drives and rotates, and has the most extremely
Few identical or higher than the height of former erecting with the height of former；
The opening inside diameter of described annular cover component is identical with the opening diameter of the flange of former or compares former
The opening diameter of flange big, and the upper end of protective can be fixed in and cover protective；
Described molding trowel is cylindrical, and being mechanically supported to can be relative to the die face of former one
Relative movement up and down in the range of Ding, described molding trowel is longer than the height of former, and is filled by driving
Put driving and rotate towards the direction identical with the direction of rotation of former.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110352640.5A CN103088719B (en) | 2011-11-01 | 2011-11-01 | Implements shaped device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110352640.5A CN103088719B (en) | 2011-11-01 | 2011-11-01 | Implements shaped device |
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| CN103088719A CN103088719A (en) | 2013-05-08 |
| CN103088719B true CN103088719B (en) | 2016-08-10 |
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| CN201049495Y (en) * | 2007-05-25 | 2008-04-23 | 博山金利机械厂 | Ceramics rolling forming machine |
| CN201385363Y (en) * | 2009-04-11 | 2010-01-20 | 郭森镇 | Female mould and equipment for roll forming of ceramic wine bottle mouth |
| CN101999297A (en) * | 2010-10-22 | 2011-04-06 | 南建福 | Spin forming pot making machine for straw seedling-raising pot |
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|---|---|---|---|---|
| US4178207A (en) * | 1974-06-14 | 1979-12-11 | Wasag Chemie Ag | Apparatus for production of combustible ammunition containers |
| SU1375456A1 (en) * | 1985-03-26 | 1988-02-23 | Воронежское Специальное Конструкторское Бюро Кузнечно-Прессовых Машин И Автоматических Линий | Hydraulic press for making refractory articles |
| CN2047211U (en) * | 1988-12-22 | 1989-11-08 | 曲克文 | Ceramic single head rolling moulding machine |
| GB2250280A (en) * | 1990-11-27 | 1992-06-03 | William Henry Hill | Paper plant growth container |
| CN2162343Y (en) * | 1993-04-24 | 1994-04-20 | 曹炳坤 | Base rotary machine |
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| CN101999297A (en) * | 2010-10-22 | 2011-04-06 | 南建福 | Spin forming pot making machine for straw seedling-raising pot |
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|---|---|
| CN103088719A (en) | 2013-05-08 |
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