CN103087526B - Fire resisting and foaming insulation plate and production method thereof - Google Patents

Fire resisting and foaming insulation plate and production method thereof Download PDF

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Publication number
CN103087526B
CN103087526B CN201210059202.4A CN201210059202A CN103087526B CN 103087526 B CN103087526 B CN 103087526B CN 201210059202 A CN201210059202 A CN 201210059202A CN 103087526 B CN103087526 B CN 103087526B
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Prior art keywords
flame
insulation plate
thermal insulation
foaming
silicon rubber
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CN103087526A (en
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周和平
赵源
赖兆文
刘卫东
秦荣勤
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Changzhou Woke Technology Co ltd
Shanghai Keter New Materials Co ltd
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Shenzhen Woer Heat Shrinkable Material Co Ltd
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Abstract

The invention discloses a fire resisting and foaming insulation plate. The fire resisting and foaming insulation plate comprises the following components in parts by weight: 100 parts of ceramic silicone rubber, 100 to 10000 parts of one or two of expanded vermiculite or cenosphere, and 0.5 to 50 parts of foaming agent. According to the fire resisting and foaming insulation plate, the organic material, namely the ceramic silicone rubber is adopted, the foaming agent is added and mixed with the ceramic silicone rubber, the resulting mixture is mixed with the inorganic insulation material, namely the expanded vermiculite or the cenosphere, and the obtained mixture is pressed by die and then is foamed and formed; the composite insulation plate in combination of the organic material and the inorganic insulation material overcomes the shortcomings of the organic material and the inorganic insulation material, and gains the excellent insulation performance of the organic material, namely the ceramic silicone rubber and also gains the high fire resistance; the composite insulation plate can be burnt to form a hard ceramic shell under flame at 350 to 3000 DEG C or without flame because of the ceramic silicone rubber; and the hard ceramic shell can prevent the flame from burning and spreading.

Description

A kind of flame-retardant foaming thermal insulation plate and production method thereof
Technical field
The present invention relates to a kind of warming plate and production method thereof, particularly relate to a kind of flame-retardant foaming thermal insulation plate and production method thereof.
Background technology
The lagging material that warming plate is conventional on the market at present has two kinds, and one is organic materials, and another kind is inorganic heat insulation material.The advantage such as the organic foam material in organic materials has thermal conductivity low (the lower heat insulation effect of thermal conductivity is better), light weight, has hydrophobic nature, flexility is good, easy for installation, but due to its material self with the reason such as fire retardant of adding is not fire-resistant, softening drippage or even combustion-supporting under high-temperature condition, and generation toxic smog causes secondary injury to human body, can not reach the requirement of the aspects such as the fire-retardant of industry-by-industry and smoke toxicity.The aspect excellent performances such as the feature of inorganic heat insulation material product is fire prevention, flame retardant resistance is strong, nontoxic, security is high, thermal conductivity is relatively high, this causes its heat insulation effect and organic materials to be compared differing comparatively large, and this brings great inconvenience just to the installation of material and use.
Summary of the invention
The object of the present invention is to provide that a kind of flame retardant properties is good, good effect of heat insulation and the flame-retardant foaming thermal insulation plate of environmental protection.
Another object of the present invention is to the production method that a kind of above-mentioned flame-retardant foaming thermal insulation plate is provided.
For achieving the above object, flame-retardant foaming thermal insulation plate provided by the present invention, by weight, contains: Ceramic silicon rubber 100 parts, one or both 100 ~ 10000 parts in expanded vermiculite or cenosphere, whipping agent 0.5 ~ 50 part.
The granularity of described expanded vermiculite or cenosphere is preferably 0.001 ~ 100mm.
Preferably, described flame-retardant foaming thermal insulation plate is further containing filler 0.1 ~ 300 part, and filler is preferably silicon carbide or silicon nitride.
Preferably, described flame-retardant foaming thermal insulation plate is further containing coupling agent 0.1 ~ 20 part, and coupling agent is preferably the one or several in chromium complex coupling agent, silane coupling agent, titanate coupling agent, zirconium class coupling agent, magnesium class coupling agent or tin class coupling agent.Silane coupling agent has KH500, KH560, KH792, DL602, DL171 etc. at home.
Preferably, described flame-retardant foaming thermal insulation plate is further containing peroxide vulcanizing agent 0.1 ~ 10 part, be generally dibenzoyl peroxide, 2,4-dichloro dibenzoyl peroxide, peroxidized t-butyl perbenzoate, di-t-butyl peroxide, dicumyl peroxide, 2,5-dimethyl-di-t-butyl hexane peroxide.
Preferably, described flame-retardant foaming thermal insulation plate containing constitution controller 0.1 ~ 6 part, is generally Diphenylsilanediol, aminomethyl phenyl diethoxy silane, tetramethyl-ethyl dioxy base dimethylsilane and silicone oil etc. further.
Preferably, described flame-retardant foaming thermal insulation plate is further containing fire retardant 1 ~ 30 part, and fire retardant is generally red phosphorus, phosphate ester flame retardants, magnesium hydroxide, zinc borate, ammonium polyphosphate, melamine pyrophosphate, poly-phosphate or tetramethylolmethane etc.
The production method of flame-retardant foaming thermal insulation plate provided by the present invention, comprises and being made up of following steps:
1) obtained Ceramic silicon rubber;
2) in Ceramic silicon rubber, adding whipping agent carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite or cenosphere blended, make block sheet material or extrude continuous block sheet material through forcing machine normal temperature through heating and mould pressing is shaping;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
As mentioned above, it is mixing that flame-retardant foaming thermal insulation plate employing organic materials Ceramic silicon rubber of the present invention adds foaming agent foam, again with inorganic heat insulation material expanded vermiculite or cenosphere blended mold pressing post-foaming shaping, the composite insulation boards that this organic materials combines with inorganic heat insulation material, the perfect deficiency of organic materials and inorganic heat insulation material, not only there is the heat-insulating property that organic materials Ceramic silicon rubber is good, and there is fabulous flame retardant resistance.Moreover warming plate can be burnt when the flame of 350 DEG C-3000 DEG C or nonflame owing to having Ceramic silicon rubber forms hard ceramic-like stiff shell, and this ceramic-like stiff shell can block the burning of flame and spread.
Embodiment
By describing technology contents of the present invention, formula rate in detail, being realized object and effect, be explained in detail below in conjunction with embodiment.In following examples, if not otherwise specified, every number that relates to all refers to weight part.
Embodiment 1:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, constitution controller, coupling agent, crosslinking coagent, fire retardant in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 2 parts carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite 100 parts blended, wherein the granularity of expanded vermiculite is 10cm, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 2:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, constitution controller, coupling agent, crosslinking coagent, fire retardant in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 2 parts carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and cenosphere 100 parts blended, wherein the granularity of cenosphere is 8cm, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 3:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, constitution controller, coupling agent, crosslinking coagent, fire retardant in silicon rubber;
2) get Ceramic silicon rubber 100 parts and add whipping agent Cellmic C 121 10 parts, 0.5 part, frothing aid zinc oxide carries out mixing, make Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and cenosphere 500 parts, silicon carbide or silicon nitride 200 parts blended, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 4:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, constitution controller, coupling agent, crosslinking coagent, fire retardant in silicon rubber;
2) get Ceramic silicon rubber 100 parts and add whipping agent Cellmic C 121 10 parts, frothing aid Zinc Stearate 1 part carries out mixing, make Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and cenosphere 500 parts, 2 parts of coupling agent DL171 blended, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 100-230 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 5:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, fire retardant in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 2 parts carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite 1000 parts, constitution controller silicone oil 2 parts, 3 parts of coupling agent KH560, crosslinking coagent 2 parts are blended, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 6:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making of auxiliary agent such as silicone oil, white carbon black, Vitrified powder, fire retardant in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 1 part carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite, cenosphere 6000 parts, constitution controller silicone oil 5 parts, 5 parts of coupling agent KH560, crosslinking coagent 3 parts are blended, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 7:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making such as silicone oil, white carbon black, Vitrified powder in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 1 part carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite, cenosphere 8000 parts, constitution controller silicone oil 6 parts, 3 parts of coupling agent KH560, crosslinking coagent 4 parts, fire retardant 3 parts are blended, through the shaping sheet material such as block sheet material making certain specification of heating and mould pressing;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Embodiment 8:
1) obtained Ceramic silicon rubber, method is for will add the mixing Ceramic silicon rubber of evenly making such as silicone oil, white carbon black, Vitrified powder in silicon rubber;
2) getting Ceramic silicon rubber 100 parts and adding whipping agent dinitrosopentamethylene tetramine 1 part carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite, cenosphere 3000 parts, constitution controller silicone oil 4 parts, 3 parts of coupling agent KH560, crosslinking coagent 2 parts, fire retardant 3 parts, vulcanizing agent dibenzoyl peroxide 2 parts are blended, extrude continuous block sheet material through forcing machine normal temperature;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
Flame-retardant foaming thermal insulation plate in above-described embodiment 1 to embodiment 8 is tested with GB8624-2006 " Classification on burning behaviour for building materials " standard, and combustionproperty reaches A1 level.
In sum, it is mixing that flame-retardant foaming thermal insulation plate employing organic materials Ceramic silicon rubber of the present invention adds foaming agent foam, again with inorganic heat insulation material expanded vermiculite or cenosphere blended mold pressing post-foaming shaping, the composite insulation boards that this organic materials combines with inorganic heat insulation material, the perfect deficiency of organic materials and inorganic heat insulation material, not only there is the heat-insulating property that organic materials Ceramic silicon rubber is good, and there is fabulous flame retardant resistance.Moreover warming plate can be burnt when the flame of 350 DEG C-3000 DEG C or nonflame owing to having Ceramic silicon rubber forms hard ceramic-like stiff shell, and this ceramic-like stiff shell can block the burning of flame and spread.
The present invention is not limited to above-mentioned embodiment, and those skilled in the art also can make multiple change accordingly, but to be anyly equal to the present invention or similar change all should be encompassed in the scope of the claims in the present invention.

Claims (10)

1. a flame-retardant foaming thermal insulation plate, is characterized in that: described flame-retardant foaming thermal insulation plate prepare material, by weight, contain: Ceramic silicon rubber 100 parts, one or both 100 ~ 10000 parts in expanded vermiculite or cenosphere, whipping agent 0.5 ~ 50 part.
2. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: the granularity of described expanded vermiculite or cenosphere is 0.001 ~ 100mm.
3. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: further containing filler 0.1 ~ 300 part.
4. flame-retardant foaming thermal insulation plate as claimed in claim 3, is characterized in that: described filler is silicon carbide or silicon nitride.
5. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: further containing coupling agent 0.1 ~ 20 part.
6. flame-retardant foaming thermal insulation plate as claimed in claim 5, is characterized in that: described coupling agent is the one or several in chromium complex coupling agent, silane coupling agent, titanate coupling agent, zirconium class coupling agent, magnesium class coupling agent or tin class coupling agent.
7. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: further containing peroxide vulcanizing agent 0.1 ~ 10 part.
8. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: further containing constitution controller 0.1 ~ 6 part.
9. flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that: further containing fire retardant 1 ~ 30 part.
10. a production method for flame-retardant foaming thermal insulation plate as claimed in claim 1, is characterized in that the method comprises and is made up of following steps:
1) obtained Ceramic silicon rubber;
2) in Ceramic silicon rubber, adding whipping agent carries out mixing, makes Ceramic silicon rubber foaming rubber unvulcanizate;
3) Ceramic silicon rubber foaming rubber unvulcanizate and expanded vermiculite or cenosphere blended, make block sheet material or extrude continuous block sheet material through forcing machine normal temperature through heating and mould pressing is shaping;
4) block sheet material is again through Hot-blast Heating foaming or microwave heating foaming at 50-280 DEG C of temperature, namely makes flame-retardant foaming thermal insulation plate.
CN201210059202.4A 2012-02-28 2012-02-28 Fire resisting and foaming insulation plate and production method thereof Active CN103087526B (en)

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WO2016206243A1 (en) * 2015-06-24 2016-12-29 中国科学院过程工程研究所 Arc-resistant silicon rubber composite material, preparation method, and uses thereof
CN105036607A (en) * 2015-07-14 2015-11-11 常州市武进翔宇电子元器件有限公司 Ceramic waste anti-ultraviolet type polyethylene sintered external wall panel and production method therefor
CN105062080B (en) * 2015-07-21 2018-01-12 中国科学院过程工程研究所 A kind of silicon rubber composite material of resistance to electric arc, preparation method and its usage
CN107236304A (en) * 2016-03-29 2017-10-10 青岛科技大学 One kind can porcelain flame-proof silicon rubber foamed material and preparation method thereof
CN109467936A (en) * 2018-09-27 2019-03-15 芜湖扬展新材料科技服务有限公司 One kind can porcelain chemoprevention fire screen thermal foam silicon rubber and preparation method thereof
CN109679346A (en) * 2018-12-27 2019-04-26 四川川环科技股份有限公司 Prepare resistance to comburant composition, using, resistance to comburant, preparation method and oil transportation rubber tube
CN110157194A (en) * 2019-04-25 2019-08-23 江门市蓬江区荷塘伟润橡胶有限公司 A kind of dish-washing machine silicone sponge glue sizing sealing ring formula and preparation method thereof

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