CN103086584A - Sludge treatment system and method - Google Patents

Sludge treatment system and method Download PDF

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Publication number
CN103086584A
CN103086584A CN201310058768XA CN201310058768A CN103086584A CN 103086584 A CN103086584 A CN 103086584A CN 201310058768X A CN201310058768X A CN 201310058768XA CN 201310058768 A CN201310058768 A CN 201310058768A CN 103086584 A CN103086584 A CN 103086584A
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mud
dewatering unit
sludge
mud cake
sludge treatment
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CN201310058768XA
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Chinese (zh)
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周海波
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Abstract

The invention relates to the technical field of sludge treatment, and in particular relates to a sludge treatment system and method. The system comprises a sludge storage device, a sludge pump and a dehydrating device. The dehydrating device is connected with the sludge pump. The dehydrating device is used for press filtering sludge output by the sludge pump to filter water in the sludge so as to obtain mud cakes and conveying the mud cakes to the sludge storage device. Under the premise that the dredging area is determined and the load of the sludge storage device is determined, with the adoption of the sludge treatment system and method provided by the invention, roundtripping conveying times of the sludge storage device can be reduced, so that the dredging efficiency is improved.

Description

The sludge treatment system and method
Technical field
The present invention relates to the sludge treatment technical field, in particular to a kind of sludge treatment system and method.
Background technology
In actual life, often with the river course as the blowdown channel, with sanitary sewage or the industrial sewage after processing be drained in the river course.But contain abundant organic pollution materials in the industrial sewage after sanitary sewage, processing, described organic pollution materials is deposited on the river bed for a long time, and meeting does not wait at river bed formation thickness, the silt seam of complicated component.Because the silt seam that forms is black, and gives out and have irritating stink, affect fluvial-environment and around living environment, so need to clear up the mud of piling up in the river course.
In prior art, carry out mainly utilizing sludge pump to extract mud when riverway sludge is processed, and the mud of its output terminal output is delivered directly on the mud storing unit by transport pipe.When the mud weight that extracts reached the loading tolerance limit of mud storing unit, sludge pump stopped taking out mud, and the mud storing unit is transported to the sludge treatment district with mud afterwards, and so the cleaning work of mud is completed in cycle operation.
But sludge pump directly is drawn in mud effluent road on the mud storing unit and directly obtains, and water content is larger, and each sludge pump extracts the loading tolerance limit that just reaches the mud storing unit than the mud of zonule.Therefore in the situation that the desilting zone is determined, mud storing unit mud amount of storage is certain, mud storing unit many number of times of need to round transporting just can be completed desilting work, cause desilting efficiency data lower.
Summary of the invention
The object of the present invention is to provide the sludge treatment system and method, to solve the above problems.
The sludge treatment system is provided in an embodiment of the present invention, has comprised: mud storing unit, sludge pump and dewatering unit;
Described dewatering unit is connected with described sludge pump;
Described dewatering unit is used for the mud of described sludge pump output is carried out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.
Preferably, described dewatering unit comprises compressing member and a plurality of filter plate of arranging side by side;
Described compressing member is used for a plurality of described filter plates are compressed;
Form the press filtration cavity volume between two adjacent described filter plates.
Preferably, the quantity of described dewatering unit is a plurality of;
A plurality of described dewatering units are connected with described sludge pump gating by multi-direction switch.
Preferably, be provided with a flow of filtrate monitor on each described dewatering unit, correspondence is sent the filtrate flow value of the filtrate output terminal of each described dewatering unit;
Described sludge treatment system further comprises: controller;
Described controller receives the interior described filtrate flow value of described dewatering unit of gating, if described filtrate flow value is controlled described multi-direction switch and switched to the not dewatering unit of gating less than default minimum filtrate flow value.
Preferably, described dewatering unit further comprises: mud cake vibrating arm and tremble the mud electric motor;
The described mud electric motor of trembling is used for driving described mud cake vibrating arm and rotates;
Described mud cake vibrating arm is used for making described filter plate to produce the vibration perpendicular with the length direction of described mud cake vibrating arm.
Preferably, be provided with a plurality of mud blades of trembling on described mud cake vibrating arm, a plurality of described mud blade shrouds of trembling are around described mud cake vibrating arm Spiral distribution;
Described mud cake vibrating arm is arranged on the below of the described filter plate of described dewatering unit, and the one end is connected with the described mud electric motor of trembling.
Preferably, further comprise: timing register;
Described timing register is used for the described time of trembling the described mud cake vibrating arm rotation of mud motor drives is carried out timing;
Described controller according to the timing result of described timing register, sends to the described mud electric motor of trembling the instruction that decommissions.
Preferably, the quantity of described dewatering unit is two.
Process for treating sludge comprises:
Make dewatering unit be connected with sludge pump;
The mud of described sludge pump being exported by described dewatering unit carries out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.
Preferably, the described dewatering unit that makes is connected with sludge pump, comprising:
The quantity of described dewatering unit is a plurality of; Make a plurality of described dewatering units be connected with described sludge pump gating by multi-direction switch.
By sludge treatment system and method provided by the invention, can reach following beneficial effect:
Sludge treatment of the present invention system mainly comprises mud storing unit, sludge pump and dewatering unit, the mud that dewatering unit extracts sludge pump carries out press filtration to be processed, moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.Because described mud cake is to be obtained by mud filtering moisture to a certain degree, compare with the mud that directly extracts from the river course in prior art, water content in mud cake is few, makes sludge pump can extract the loading tolerance limit that just can reach the mud storing unit after the mud in larger zone at every turn.In the situation that the desilting zone is definite, the load-carrying mud storing unit is determined, adopt sludge treatment system and method for the present invention, can reduce the number of times of mud storing unit round transport, and then improve the efficient of desilting.
Description of drawings
In order to be illustrated more clearly in the specific embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or description of the Prior Art, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the embodiment of the present invention 1 desilting treatment system;
Fig. 2 is the vertical view of the embodiment of the present invention 2 desilting treatment systems;
Fig. 3 is the side-view of the embodiment of the present invention 2 desilting treatment systems;
Fig. 4 is the internal structure schematic diagram of the embodiment of the present invention 2 dewatering units;
Fig. 5 is the schema of the embodiment of the present invention 3 desilting treatment processs.
Description of drawings: the 1-dewatering unit, 2-mud storing unit, the 3-sludge pump, the 4-multi-direction switch, the 5-controller, 6-mud storehouse, the 7-travelling belt, the 8-filter plate, 9-mud cake vibrating arm, 10-trembles the mud blade, and 11-trembles the mud electric motor.
Embodiment
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
Embodiment 1
The embodiment of the present invention 1 provides a kind of sludge treatment system, and as shown in Figure 1, described sludge treatment system mainly comprises: mud storing unit 2, sludge pump 3 and dewatering unit 1;
Dewatering unit 1 is connected with the mud output terminal of sludge pump 3;
Dewatering unit 1 is used for the mud of sludge pump 3 outputs is carried out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit 2.
Wherein dewatering unit 1 can have the equipment of mud press filtration function for pressure filter or other, does not enumerate herein.
Mud storing unit 2 can or be arranged on the loading vehicles on bank for ship, does not enumerate herein.
The sludge treatment system of the present embodiment, the mud that sludge pump 3 extracts is not directly to be stacked on mud storing unit 2, but at first be transported to dewatering unit 1 place, the mud that 1 pair of sludge pump of dewatering unit 3 extracts carries out press filtration to be processed, moisture in the described mud of filtering, obtain mud cake, and described mud cake is transported in mud storing unit 2.Because described mud cake is to be obtained by mud filtering moisture to a certain degree, compare with the mud that directly extracts from the river course in prior art, water content in mud cake is few, makes sludge pump 3 can extract the loading tolerance limit that just can reach mud storing unit 2 after the mud in larger zone at every turn.In the situation that the desilting zone is definite, load-carrying mud storing unit 2 is determined, adopt sludge treatment system and method for the present invention, can reduce the number of times of mud storing unit 2 round transports, and then improve the efficient of desilting.
Embodiment 2
The present embodiment 2 provides a kind of sludge treatment system on the basis of embodiment 1, to shown in Figure 4, comprise mud storing unit 2, sludge pump 3 and a plurality of dewatering unit 1 as Fig. 2.
A plurality of dewatering units 1 are connected with sludge pump 3 gatings by multi-direction switch 4.
As shown in Figure 2, so that being set on mud storing unit 2, two dewatering units 1 describe as example.
When dewatering unit 1 was two, multi-direction switch 4 was two-way switch, and the gating of controlling two dewatering units 1 connects.
Particularly, multi-direction switch 4 can be the pneumavalve lock.
As shown in Figures 2 and 3, the dewatering unit 1 of gating is used for the mud of sludge pump 3 outputs is carried out press filtration, and the moisture in the described mud of filtering obtains mud cake.
Wherein, be provided with filtrate output terminal and mud cake output terminal on each dewatering unit 1; The mud of exporting when 1 pair of sludge pump of dewatering unit 3 carries out the press filtration processing, and the moisture in the mud of filtering is discharged by the filtrate output terminal.For example, the filtrate output terminal directly is communicated with the river course, the moisture in the mud of filtering directly enters in the river course, and this kind mode can make dumping of filtrate easier.
Described mud cake output terminal is used for the output mud cake.
The dewatering unit 1 of gating, be not used for being stored in the mud cake output of its press filtration cavity volume.
As shown in Figure 4, dewatering unit 1 comprises compressing member and a plurality of filter plate of arranging side by side 8; Wherein compressing member does not draw.
Compressing member is used for a plurality of filter plates 8 are compressed; Form the press filtration cavity volume between two adjacent filter plates 8.
In the present embodiment, filter plate 8 is sunk structure for both sides, and when compressing member compressed a plurality of filter plates 8,8 adjacent of two filter plates just formed the press filtration cavity volume.
Mud to sludge pump 3 inputs in the filtrate cavity volume carries out the press filtration processing, obtains mud cake.
The mud cake that wherein produces in pressure-filtering process was stored in the press filtration cavity volume of dewatering unit 1 before reaching the processing tolerance limit of dewatering unit 1.
When the dewatering unit 1 of gating reaches the sludge treatment tolerance limit, switch to not the dewatering unit 1 of gating by multi-direction switch 4 and proceed sludge treatment, a plurality of dewatering unit 1 like this alternately carries out processed to the mud that sludge pump 3 extracts, and can further improve the processing efficiency of mud.
The sludge treatment tolerance limit of the dewatering unit 1 of gating is that the permeability according to the filter cloth on filter plate 8 judges, but because filter cloth is arranged on filter plate 8, and filter plate 8 is arranged on the inside of dewatering unit 1, the permeability of direct-detection filter cloth relatively is not easy to realize.
Therefore, in the present embodiment, the permeability of the work output indirect detection filter cloth by indirect detection filtrate output terminal filtrate.
Therefore, be provided with a flow of filtrate monitor on each dewatering unit 1, correspondence is sent the filtrate flow value of the filtrate output terminal of each dewatering unit 1;
Described sludge treatment system further comprises controller 5;
Controller 5 receives the interior described filtrate flow value of described dewatering unit 1 of gating, if described filtrate flow value is controlled described multi-direction switch 4 and switched to the not dewatering unit 1 of gating less than default minimum filtrate flow value.
The filtrate flow value that sends according to the dewatering unit 1 of gating like this judges whether dewatering unit 1 reaches the sludge treatment tolerance limit.
The filtrate flow value that sends when the dewatering unit 1 of gating is during less than default minimum filtrate flow value, and expression has reached the sludge treatment tolerance limit of the dewatering unit 1 of gating, and switch to the not dewatering unit 1 of gating with multi-direction switch 4 this moment.
After multi-direction switch 4 being switched to the dewatering unit 1 of gating not, the dewatering unit 1 of current gating continues that the mud that sludge pump 3 extracts is carried out press filtration to be processed, and the mud in the dewatering unit 1 that reaches the sludge treatment tolerance limit is exported dump.
When dewatering unit 1 was exported dump, the filter plate 8 that presses together was opened, and a part of mud cake comes off under the effect of self gravitation, and remaining mud cake is by the manual method dump.
In prior art, generally will be stored in the mud cake removal of dewatering unit 1 by manual method.But, export dump by manual method cumbersome, and the time of dump is long.
In the present embodiment, as shown in Figure 4, the both sides of the filter plate 8 of dewatering unit 1 are provided with wicker, and filter plate 8 is overlapped on the crossbeam that is arranged on filter plate 8 both sides by wicker.This kind design can make filter plate 8 move along the length direction of crossbeam.If filter plate 8 is subject to along the perpendicular reactive force of the length direction of crossbeam, filter plate 8 also can be along moving with the perpendicular direction of the length direction of crossbeam.
Therefore, in the present embodiment, be provided with mud cake vibrating arm 9 and tremble mud electric motor 11 below filter plate 8;
Tremble mud electric motor 11, be used for driving mud cake vibrating arm 9 and rotate;
Mud cake vibrating arm 9 is used for making filter plate 8 to produce the vibration perpendicular with the length direction of mud cake vibrating arm 9.
Wherein the sludge treatment system, further comprise: timing register;
Described timing register is used for the time of trembling 11 described mud cake vibrating arms 9 rotations of drive of mud electric motor is carried out timing;
Controller 5 according to the timing result of described timing register, sends to trembling mud electric motor 11 instruction that decommissions.
Wherein, as shown in Figure 4, be provided with a plurality of mud blades 10 of trembling on mud cake vibrating arm 9, a plurality of mud blades 10 of trembling are around mud cake vibrating arm 9 Spiral distributions;
Mud cake vibrating arm 9 is arranged on the below of the filter plate 8 of dewatering unit 1, and the one end with tremble mud electric motor 11 and be connected.
So can realize the automatic dump to dewatering unit 1, dump is convenient, saves the dump time.
As shown in Figures 2 and 3, be provided with mud storehouse 6 on mud storing unit 2, the mud cake of dewatering unit 1 output is delivered to mud storehouse 6 by travelling belt 7.
In the present embodiment, the quantity of the dewatering unit 1 that arranges on mud storing unit 2 is a plurality of.A plurality of dewatering units 1 can be every two be one group and share a sludge pump 3, can realize that so a plurality of sludge pumps 3 extract the work of mud simultaneously, a plurality of dewatering units 1 alternately uninterruptedly carry out mud press filtration work, can further improve desilting efficiency data.
The load-carrying of considering mud storing unit 2 is limited, preferably, in the present embodiment, two dewatering units 1 can be set on mud storing unit 2, makes two dewatering units 1 mud filter-press dehydration that hockets.
In addition, dewatering unit 1 can have multiple, and preferably, dewatering unit 1 is pressure filter.Structure of pressing filter is simple, and operation is controlled easy.
Further, mud storing unit 2 can be the "the" shape motion in the process of desilting, so can large-arealy siphon away water-bed mud, realizes large-area desilting.
In the present embodiment, sludge pump 3 is in the process that extracts mud in addition, and the tail gas of its ejection also has the effect of loose mud.
Embodiment 3
The present embodiment 3 provides a kind of process for treating sludge, and as shown in Figure 5, main treatment step comprises:
Step S31: make dewatering unit be connected with sludge pump;
Step S32: the mud of described sludge pump being exported by described dewatering unit carries out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.
Embodiment 4
The present embodiment 4 provides a kind of preferred embodiment of process for treating sludge on the basis of embodiment 3, main treatment step comprises:
Step S41: a plurality of dewatering units are set on the mud storing unit;
Step S42: make a plurality of described dewatering units be connected with the sludge pump gating by multi-direction switch;
By the described dewatering unit of gating, the mud that the mud input terminus is inputted carries out press filtration, and the moisture in the described mud of filtering obtains mud cake.
With the output of the mud cake in the press filtration cavity volume of the described dewatering unit of gating not.
In described step S42, realize being connected with mud delivery side of pump gating by multi-direction switch, comprising: on each described dewatering unit, the flow of filtrate monitor is set, correspondence is sent the filtrate flow value of the described filtrate output terminal of each described dewatering unit;
Receive the described filtrate flow value in the described dewatering unit of gating, if from described filtrate flow value less than default minimum filtrate flow value, control described multi-direction switch and switch to the not described dewatering unit of gating.
In prior art, the method that the mud in the river course is cleared up also has, and by on the mud storing unit, digging machine being set, utilizes the arm that digs of digging machine directly to take mud and be placed on the mud storing unit; After perhaps the river course throttling being drained water, carry out the cleaning of bed-silt by digging machine or sludge pump.
To sum up, the system and method that carries out the river bed desilting in prior art is all directly the mud in the river bed to be excavated or extracts, in the mud that obtains, water content is larger, can only clear up smaller zone at every turn, in the situation that the desilting zone is fixing, desilting efficiency data is lower, and the peculiar smell that gives out of mud affects desilting staff's desilting work.
Further, be transported in the mud on bank and contain many moisture, its placement or further process all cumbersome.
And adopt sludge treatment system and method for the present invention, and after sludge pump extracts mud, at first it is carried out press filtration to process, make the mud solid-liquid separation, obtain respectively mud cake and filtrate, filtrate can directly dump, and the mud storing unit only need to transport mud cake and get final product.The peculiar smell of mud cake is smaller, not only easily places in the mud storing unit, and after being transported to the bank, and mud cake is with respect to mud, than being easier to dump from the mud storing unit, and banking up or further processes easy.
obviously, those skilled in the art should be understood that, above-mentioned each module of the present invention or each step can realize with general calculating device, they can concentrate on single calculating device, perhaps be distributed on the network that a plurality of calculating devices form, alternatively, they can be realized with the executable program code of calculating device, thereby, they can be stored in storing device and be carried out by calculating device, perhaps they are made into respectively each integrated circuit modules, perhaps a plurality of modules in them or step being made into the single integrated circuit module realizes.Like this, the present invention is not restricted to any specific hardware and software combination.
The above is only the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.

Claims (10)

1. the sludge treatment system, is characterized in that, comprising:
Mud storing unit, sludge pump and dewatering unit;
Described dewatering unit is connected with described sludge pump;
Described dewatering unit is used for the mud of described sludge pump output is carried out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.
2. sludge treatment according to claim 1 system, is characterized in that,
Described dewatering unit comprises compressing member and a plurality of filter plate of arranging side by side;
Described compressing member is used for a plurality of described filter plates are compressed; Form the press filtration cavity volume between two adjacent described filter plates.
3. sludge treatment according to claim 2 system, is characterized in that,
The quantity of described dewatering unit is a plurality of; A plurality of described dewatering units are connected with described sludge pump gating by multi-direction switch.
4. sludge treatment according to claim 3 system, is characterized in that,
Be provided with a flow of filtrate monitor on each described dewatering unit, correspondence is sent the filtrate flow value of the filtrate output terminal of each described dewatering unit;
Described sludge treatment system further comprises: controller;
Described controller receives the interior described filtrate flow value of described dewatering unit of gating, if described filtrate flow value is controlled described multi-direction switch and switched to the not dewatering unit of gating less than default minimum filtrate flow value.
5. sludge treatment according to claim 4 system, is characterized in that,
Described dewatering unit further comprises: mud cake vibrating arm and tremble the mud electric motor;
The described mud electric motor of trembling is used for driving described mud cake vibrating arm and rotates;
Described mud cake vibrating arm is used for making described filter plate to produce the vibration perpendicular with the length direction of described mud cake vibrating arm.
6. sludge treatment according to claim 5 system, is characterized in that,
Be provided with a plurality of mud blades of trembling on described mud cake vibrating arm, a plurality of described mud blade shrouds of trembling are around described mud cake vibrating arm Spiral distribution;
Described mud cake vibrating arm is arranged on the below of the described filter plate of described dewatering unit, and the one end is connected with the described mud electric motor of trembling.
7. sludge treatment according to claim 5 system, is characterized in that,
Further comprise: timing register;
Described timing register is used for the described time of trembling the described mud cake vibrating arm rotation of mud motor drives is carried out timing;
Described controller according to the timing result of described timing register, sends to the described mud electric motor of trembling the instruction that decommissions.
8. sludge treatment according to claim 3 system, is characterized in that,
The quantity of described dewatering unit is two.
9. process for treating sludge, is characterized in that, comprising:
Make dewatering unit be connected with sludge pump;
The mud of described sludge pump being exported by described dewatering unit carries out press filtration, and the moisture in the described mud of filtering obtains mud cake, and described mud cake is transported in described mud storing unit.
10. process for treating sludge according to claim 9, is characterized in that,
The described dewatering unit that makes is connected with sludge pump, comprising:
The quantity of described dewatering unit is a plurality of; Make a plurality of described dewatering units be connected with described sludge pump gating by multi-direction switch.
CN201310058768XA 2013-02-25 2013-02-25 Sludge treatment system and method Pending CN103086584A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN108245951A (en) * 2018-02-13 2018-07-06 常州信息职业技术学院 A kind of method of work and press filteration system of antiseep press filteration system

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US6514418B1 (en) * 1999-01-06 2003-02-04 Stockhausen Gmbh & Co. Kg Method of dewatering slurries using leaf filters (filter presses)
CN1470305A (en) * 2003-07-14 2004-01-28 秦强华 Automatic discharge mechanism of batch-drawing back for filter press
CN1499993A (en) * 2001-03-30 2004-05-26 特姆金埃科系统株式会社 Filter press type dewatering system, dewatering method, dewater, check valve, and opening/closing valve
CN1730416A (en) * 2005-07-18 2006-02-08 贵阳铝镁设计研究院 Technique for conveying and filtering red mud
JP2006255624A (en) * 2005-03-18 2006-09-28 Kuniyasu Koide Drain treating system using powder coagulant
CN101182090A (en) * 2007-11-12 2008-05-21 辽宁三和环境工程有限公司 Technology and apparatus for treating oil-containing alkaline waste water
CN101380528A (en) * 2007-12-18 2009-03-11 杭州兴源过滤机有限公司 Disposable tension vibration pressure filter and vibration method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6514418B1 (en) * 1999-01-06 2003-02-04 Stockhausen Gmbh & Co. Kg Method of dewatering slurries using leaf filters (filter presses)
CN1499993A (en) * 2001-03-30 2004-05-26 特姆金埃科系统株式会社 Filter press type dewatering system, dewatering method, dewater, check valve, and opening/closing valve
CN1470305A (en) * 2003-07-14 2004-01-28 秦强华 Automatic discharge mechanism of batch-drawing back for filter press
JP2006255624A (en) * 2005-03-18 2006-09-28 Kuniyasu Koide Drain treating system using powder coagulant
CN1730416A (en) * 2005-07-18 2006-02-08 贵阳铝镁设计研究院 Technique for conveying and filtering red mud
CN101182090A (en) * 2007-11-12 2008-05-21 辽宁三和环境工程有限公司 Technology and apparatus for treating oil-containing alkaline waste water
CN101380528A (en) * 2007-12-18 2009-03-11 杭州兴源过滤机有限公司 Disposable tension vibration pressure filter and vibration method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108245951A (en) * 2018-02-13 2018-07-06 常州信息职业技术学院 A kind of method of work and press filteration system of antiseep press filteration system

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Application publication date: 20130508