CN103075369A - Combined vertical-type submerged long-shaft pump - Google Patents
Combined vertical-type submerged long-shaft pump Download PDFInfo
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- CN103075369A CN103075369A CN2013100239554A CN201310023955A CN103075369A CN 103075369 A CN103075369 A CN 103075369A CN 2013100239554 A CN2013100239554 A CN 2013100239554A CN 201310023955 A CN201310023955 A CN 201310023955A CN 103075369 A CN103075369 A CN 103075369A
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Abstract
The invention discloses a combined vertical-type submerged long-shaft pump, which comprises a water inlet section, a radial guide vane, a middle section, a spatial guide vane, a middle protection pipe and a lower protection pipe, wherein the water inlet section, the radial guide vane, the middle section and the spatial guide vane are assembled and connected and compressed through a straining bolt to form a combined pump cavity, and an impeller and a last-stage impeller are arranged inside the pump cavity; the middle protection pipe, the lower protection pipe, a lower connection pipe, a middle connection pipe and an upper connection pipe are connected and compressed through a bolt to form an independent water discharging chamber runner after being matched with the spatial guide vane, a lower bearing seat, a middle bearing seat, an upper bearing seat and a pump supporting seat; and detection control conducting wires of a leaked water collection device, a monitoring detection system, an automatic liquid discharging system and an axial force automatic balance system run through a conducting wire pipe, and each detection control conducting wire is connected with a programmable logic controller (PLC) in a water pump integrated control chamber after passing through the conducting wire pipe. The combined vertical-type submerged long-shaft pump is ingenious in design, low in manufacturing and installation repairing cost, long in lift and good in application effect.
Description
Technical field
The present invention and a kind of long-shaft pump relate in particular to long-shaft pump under a kind of combined vertical solution, belong to the electromechanical equipment technical field.
Background technique
In the long-shaft pump, two kinds of patterns are arranged under present existing spatial guide blade formula liquid: a kind of is the guide bearing structure pattern, and another kind is the rolling bearing structure pattern.Long-shaft pump under the spatial guide blade formula liquid of guide bearing structure pattern is provided with guide bearing and carries out radial fit location, the radial force of bearing water pump between pump shaft and spatial guide blade.Pillar cooperates connection with spatial guide blade, pump shaft connects with case butt coupling with transmission shaft, and placing in the pillar (does not have pillar then directly to place in the connecting tube), pumps medium with water pump and contacts.In connecting tube bearing support is set, guide bearing is set in the bearing support, guide bearing and transmission shaft carry out the radial fit location, play the guide-localization effect.This guide bearing adopts rubber material or composite to make, water pump is very high at the running medium speed, usually make guide bearing because of the sliding friction serious wear, again because of guide bearing with pump shaft, transmission shaft and pump medium and directly contact, the impurity that medium includes makes guide bearing and axle serious wear along with the High Rotation Speed of axle produces the as easy as rolling off a log guide bearing that enters of lift.Water pump must arrange the cooling liquid water pipe, when water pump operation guide bearing is injected cooling liquid and is lubricated, lowers the temperature and wash, thereby cause environment unhygienic, waste water resource.Because the structural limitations of long-shaft pump under the spatial guide blade formula liquid of this structural type, the weight of the whole rotor part of water pump and axial force are all by the thrust-bearing above the pump holder or motor bears, the cantilever of the axle of water pump is very long, guide bearing and axle be easily wearing and tearing again, matching gap increases, the vibration values of water pump operation increases, thereby causes the very fast damage of thrust-bearing or motor.Because the vibration values of this structure water pump increases, the cantilever of the axle of water pump is very long, so the shaft seal of water pump can not adopt mechanical seal, can only adopt packing seal, so the medium that water pump is pumped can leak, affects environment.Because the water pump of this structure is to adopt case butt coupling to carry out spindle, the concentricity of the axle of water pump is difficult to be guaranteed, and the operational shock value that can strengthen water pump increases, and also can bring the installation, maintenance inconvenience extremely of water pump simultaneously, increases the installation and maintenance cost.Easily corrode because of direct the contacting with medium of the axle of this structure water pump, water pump is when pumping Korrosionsmedium, and what the axle of water pump all adopted all is stainless steel, causes the manufacture cost of water pump too high.Owing to the above-mentioned reason of this structure water pump, cause the Security of water pump not high, working life is long, lift is not high, the degree of depth is not long under the liquid.
Long-shaft pump under the spatial guide blade formula liquid of rolling bearing structure pattern, between spatial guide blade, pillar and connecting tube, be provided with rolling bearing assembly, this rolling bearing assembly adopts seal with O ring to cooperate with the spatial guide blade upper end, the rolling bearing bottom is provided with outside framework oil seal, and rolling bearing assembly and lower end, spatial guide blade cooperation place are provided with outside framework oil seal and black box.This kind bearing unit places the spatial guide blade upper end, has increased the jib-length of pump shaft between impeller and bearing, has reduced the stiffness of pump shaft.In the process of water pump at high speed operation, the swing of impeller and pump shaft is very large, thereby causes the damage of rolling bearing assembly, affects the normal use of water pump, reduces the working life of water pump.Occur because water pump O shape circle and black box in long-term using process have failure phenomenon, this medium that can cause water pump to be pumped enters in the rolling bearing assembly, destroys the working environment damage bearing of rolling bearing; Add exhaust port is not set on the bearing unit, during water pump operation, the heat that black box and bearing produce can make the air in the pillar expand, can't discharge pillar, thereby increase the weight of to affect the sealability of water pump and the working life of bearing, affect the normal use of water pump, reduce the working life of water pump, increase the maintenance cost of water pump.Because the impact of above reason is arranged, make that the degree of depth falls short of under the liquid of water pump, lift is not high enough.
In the long-shaft pump, long because of the axial dimension of spatial guide blade owing to being directly to adopt spatial guide blade to be combined to form pump chamber all under the present spatial guide blade formula liquid having two kinds of structural types now, so the pump shaft of water pump is long and affect machining accuracy, waste raw material; Water pump spindle all is to adopt impeller balance hole to carry out balance to equilibrium of forces, and the phenomenon if equalizing orifice is blocked then causes the axial force balance poor effect, obtains abundant balance for making the water pump axial force, and the impeller balance hole design is very large, thereby reduces the efficient of water pump.Therefore the quantity of water pump vane assembling is restricted, and affects the lift of water pump.
Summary of the invention
The object of the invention is to overcome the deficiency in the problems referred to above, long-shaft pump under a kind of combined vertical solution is provided.
For solving the problems of the technologies described above, technological scheme of the present invention is: long-shaft pump under a kind of combined vertical solution, comprise inlet segment, stator radially, the stage casing, spatial guide blade, middle pillar, lower pillar, the second line of a couplet is taken over, middle connecting tube, the first line of a couplet is taken over, armoured conduit, the lower bearing gland, middle motor coupler, pressure reducing sleeve, throw the liquid cover, the detect probe of leaking, suction sleeve I, suction sleeve I I, liquid inlet pipe, submersible pump, the diving solenoid valve, the diving mortor operated valve, diving air pressure detector and submergence pressure detector, inlet segment, stator radially, stage casing and spatial guide blade are combined, and by turnbuckle connection and compression, form combined pump chamber, be provided with impeller and impeller in the pump chamber;
Middle pillar, lower pillar, the second line of a couplet are taken over, middle connecting tube and the first line of a couplet are taken over respectively and to be cooperatively interacted afterwards with Bolt Connection and compress with spatial guide blade, step, bottom bracket, upper bearing bracket and pump holder, form independently water-supplying chamber's runner;
Respectively detect pilot by what collecting apparatus for leakage water, monitor and detection system, automatic drain system and axial force automatic balancing system arranged in the armoured conduit, each detects pilot by all being connected with the interior PLC programmable controller of water pump central station of floating dock behind the armoured conduit.
Spatial guide blade is provided with exhaust port, the detect probe of leaking mounting hole, bearing temperature detect probe mounting hole and vent;
The lower bearing gland is provided with marine riser, suction sleeve positioning hole, outlet pipe allows fluting, the detect probe of leaking allow fluting, bearing temperature detect probe allow fluting, outlet pipe that positioning block and 3 water level detecting probe mounting holes are installed.
The second line of a couplet is taken over and is provided with liquid storage room and is used for the positioning hole that bearing support is installed;
Liquid storage room is provided with suction sleeve mounting hole, liquid-discharging tube mounting hole, submersible pump installation position, liquid inlet pipe mounting hole, probe pipe mounting hole and diving air pressure detector mounting hole.
Step is provided with suction sleeve mounting hole, armoured conduit mounting hole, vibration detection probe mounting hole, bearing temperature detect probe mounting hole, flowing hole and mounting-positioning holes;
Upper bearing bracket is provided with inlet hole, vibration detection probe mounting hole and bearing temperature detect probe mounting hole.
Bottom bracket is provided with flowing hole, vibration detection probe mounting hole, bearing temperature detect probe mounting hole and mounting-positioning holes;
Be provided with coupling above the middle motor coupler and throw the liquid cover; Described bearing gland was provided with chute.
Pressure reducing sleeve is provided with the profile of tooth decompressing groove; Described inlet segment 2 is provided with 2 water pipe mounting holes; Be provided with above the described pump shaft and throw the liquid cover.
Form relief chamber after the assembling of pressure reducing sleeve and spatial guide blade, the vent on spatial guide blade is installed relief pipe, and relief pipe is connected formation water pump axial force balance pipe with water pipe mounting hole on the inlet segment; 2 submergence pressure detectors are installed on the water pump axial force balance pipe, 1 diving mortor operated valve is installed in the middle of 2 submergence pressure detectors, the wire of 2 submergence pressure detectors and the mortor operated valve of being connected is connected with PLC programmable controller in the water pump central station of floating dock by armoured conduit, forms the axial force automatic balancing system of water pump.
Lower bearing gland and spatial guide blade and pump shaft assembling, outlet pipe allows the exhaust port of slotting with on the spatial guide blade be connected by the outlet pipe on the lower bearing gland, with pipe clamp and bolt the outlet pipe that outlet pipe is fixed on the lower bearing gland is installed on the positioning block, lower bearing gland and spatial guide blade cooperation place are provided with O shape circle;
After the throwing liquid enclosure enters the marine riser cooperation that arranges on the bearing gland of pump shaft up and down, be fixed on the pump shaft throwing the liquid cover with Cock screw, throwing liquid cover and pump shaft cooperation place are provided with O shape and enclose;
The detect probe of leaking is fixed on the detect probe mounting hole that leaks that arranges on the spatial guide blade, and the wire of the detect probe of leaking allows the probe wire pipe mounting hole that arranges and armoured conduit on fluting and the step be connected with PLC programmable controller in the water pump central station of floating dock by the detect probe of leaking that arranges on the lower bearing gland;
Suction sleeve I is connected with the suction elbow, and suction sleeve I is fixed on the suction sleeve mounting hole of step setting and inserts in the collecting apparatus for leakage water;
Described suction sleeve II inserts in the liquid storage room by the suction sleeve mounting hole that arranges on the liquid storage room, is fixed on the suction sleeve mounting hole of liquid storage room, and is fastened on the suction sleeve mounting hole that arranges on the step, makes the mutual UNICOM of collecting apparatus for leakage water and liquid storage room; Submersible pump is installed in the place, submersible pump installation position that arranges on the liquid storage room, the liquid-discharging tube mounting hole that arranges on the inlet tube of submersible pump and the liquid storage room is connected, the water pipe mounting hole that arranges on the liquid-discharging tube of submersible pump and the inlet segment is connected, and at the liquid-discharging tube of submersible pump 1 diving solenoid valve is installed;
Liquid inlet pipe inserts in the liquid storage room by the liquid inlet pipe mounting hole that arranges on the liquid storage room, and be fixed on the liquid inlet pipe mounting hole of liquid storage room, the liquid inlet pipe that exposes outside liquid storage room is equipped with 1 diving solenoid valve, and the liquid inlet pipe end of diving solenoid valve back is provided with filter screen; Be provided with exhaust port on the probe pipe, 2 groundwater level detect probe are contained in the probe pipe, and the probe pipe is fixed on the probe pipe mounting hole of liquid storage room setting.
All be provided with vibration detection probe and bearing temperature detect probe on step, upper bearing bracket and the bottom bracket; Submersible pump, diving solenoid valve, diving mortor operated valve, diving air pressure detector and submergence pressure detector all are respectively arranged with the detect probe of leaking; The detect probe of leaking, the bearing temperature detect probe that arranges on described vibration detection probe, bearing temperature detect probe, the detect probe of leaking and the spatial guide blade and be connected the lower bearing gland on topmost the wire of water level detecting probe all be connected the monitor and detection system of formation water pump by armoured conduit with PLC programmable controller in the water pump central station of floating dock.
That the present invention designs is ingenious, using effect good, constantly satisfied the requirement of electromechanical integration, also substituted the guide bearing structure of former long-shaft pump, and the sealing problem that has solved existing space guide-vane rolling bearing structure type long-shaft pump fully and bearing and the shaft seal operation problem that causes air to expand and can not discharge.Improve the safety reliability of pump group, prolonged the working life of pump group.Because design of the present invention is ingenious, unique, overcome also under the present existing space guide-vane liquid that the major axis lift of pump is low, the degree of depth is short under the liquid, pump shaft is long, vibration is large, pump that medium easily leaks outside and the difficult problem of installation and maintenance inconvenience, reduce manufacturing and installation and maintenance cost, improved the sanitation and hygiene of environment.The flow of long-shaft pump can reach 8000m under the combined vertical solution provided by the present invention
3/ h, lift can reach 800m, and match power can reach 12500KW, and the degree of depth can reach 45m under the liquid, and impeller quantity can reach 16.Compare with long-shaft pump under the at present existing multistage spatial guide blade formula liquid, in the situation that impeller quantity is identical, the length of pump shaft can shorten 1/3~1/2.The monitor and detection system of the set water pump of long-shaft pump can clearly demonstrate the water pump operation situation under the combined vertical solution provided by the present invention, can also directly diagnose the particular location of water outlet failure of pump, make things convenient for the maintenance of water pump, can greatly improve maintenance efficiency, reduce maintenance cost.
Description of drawings
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structure for amplifying schematic diagram of Fig. 1 hypomere.
Fig. 3 is spatial guide blade structural representation of the present invention.
Fig. 4 is lower link tubular construction schematic diagram of the present invention.
Fig. 5 is the plan view of Fig. 4.
Fig. 6 is lower bearing gland structure schematic diagram of the present invention.
Fig. 7 is the plan view of Fig. 6.
Fig. 8 is lower bearing seat structure schematic diagram of the present invention.
Fig. 9 is the sectional view of Fig. 8.
Figure 10 is bottom bracket structural representation of the present invention.
Figure 11 is upper bearing support structure schematic diagram of the present invention.
Figure 12 is bearing gland structure schematic diagram of the present invention.
Figure 13 is control system logic block-diagram of the present invention.
Among Fig. 1: 1, filter screen; 2, inlet segment; 3, impeller nut; 4, impeller; 5, stator radially; 6, stage casing; 7, turnbuckle; 8, spatial guide blade; 9, mechanical seal; 10, drainage system; 11, device for storing liquid; 12, the second line of a couplet is taken over; 13, step; 14, middle water pump coupler; 15, bottom bracket; 16, bearing gland; 17, middle connecting tube; 18, middle pillar; 19, armoured conduit; 20, pump holder; 21, upper bearing bracket; 22, suction tude; 23, bearing temperature detect probe; 24, vibration detection probe; 25, transmission shaft; 26, collecting apparatus for leakage water; 27, pump shaft; 28, pressure reducing sleeve; 29, impeller; 30, guide blade sleeve; 31, choma; 32, positioning ring; 103, water pipe mounting hole; 105, filter screen; 112, deep groove ball bearing; 117, the first line of a couplet is taken over; 118, public connecting tube; 119, public pillar; 120, bearing temperature detect probe; 121, vibration detection probe; 122, outside framework oil seal.
Among Fig. 2: 33, submersible pump liquid-discharging tube; 34, suction sleeve I; 35, lower pillar; 36, diving solenoid valve; 37, submersible pump inlet tube; 38, submersible pump; 39, suction sleeve II; 40, throw the liquid cover; 41, bolt; 42, flowing hole; 43, coupling is thrown the liquid cover; 44, round nut; 45, axle sleeve; 46, bearing gland; 47, packing ring; 48, wire elbow; 49, O shape circle; 50, diving solenoid valve; 51, diving air pressure detector; 52, liquid inlet pipe; 53, water level detecting probe; 54, water level detecting probe; 55, submergence pressure detector; 56, water level detecting probe; 57, diving mortor operated valve; 58, axle sleeve I; 59, axle sleeve II; 60, water pump axial force balance pipe; 61, relief chamber; 62, submergence pressure detector; 76, lower bearing gland; 94, O shape circle; 95, O shape circle; 96, profile of tooth decompressing groove; 97, transmission boss; 98, axle sleeve III; 99, equalizing orifice; 104, suction elbow; 107, the detect probe of leaking; 109, roller bearing; 110, tapered roller bearing; 111, deep groove ball bearing; 113, middle motor coupler; 116, bearing temperature detect probe; 123, axle sleeve between impeller.
Among Fig. 3: 63, exhaust port; 64, vent; 106, the detect probe mounting hole that leaks; 115, bearing temperature detect probe mounting hole.
Among Fig. 4, Fig. 5: 65, liquid-discharging tube mounting hole; 66, submersible pump installation position; 67, suction sleeve mounting hole; 68, liquid inlet pipe mounting hole; 69, probe pipe mounting hole; 70, exhaust port; 71, diving air pressure detector mounting hole; 72, water level detecting probe; 73, probe pipe; 74, water level detecting probe; 75, liquid storage room; 100, positioning hole.
Among Fig. 6, Fig. 7: 77, suction sleeve mounting-positioning holes; 78, marine riser; 79, water level detecting probe mounting hole; 80, outlet pipe; 81, outlet pipe is installed positioning block; 82, outlet pipe allows fluting; 108, the detect probe of leaking allows fluting; 114, the bearing temperature detect probe allows fluting.
In Fig. 8, Fig. 9: 42, flowing hole; 83, suction sleeve mounting hole; 84, probe wire pipe mounting hole; 85, bearing temperature detect probe mounting hole; 86, mounting-positioning holes; 101, vibration detection probe mounting hole.
Among Figure 10: 87, flowing hole; 88, bearing temperature detect probe mounting hole; 89, mounting-positioning holes; 102, vibration detection probe mounting hole.
Among Figure 11: 90, inlet hole; 91, bearing temperature detect probe mounting hole; 92, vibration detection probe mounting hole.
Among Figure 12: 93, cross chute.
Among Figure 13: 124, automatic liquid storage system; 125, axial force automatic balancing system; 126, monitor and detection system; 127, automatic water replenishing system; 128, automatic drain system; 129, air pressure detects the automatic drain system.
Embodiment
Such as Fig. 1-shown in Figure 13, the present invention includes: filter screen 1, inlet segment 2, impeller nut 3, impeller 4, impeller 29, radially stator 5, stage casing 6, turnbuckle 7, spatial guide blade 8, mechanical seal 9, drainage system 10, device for storing liquid 11, (second line of a couplet takes over 12 in connecting tube, middle connecting tube 17, the first line of a couplet takes over 117), public connecting tube 118, bearing support (step 13, bottom bracket 15, upper bearing bracket 21), middle water pump coupler 14, middle motor coupler 113, bearing gland 16, bearing gland 46, lower bearing gland 76, pillar (middle pillar 18, lower pillar 35), public pillar 119, armoured conduit 19, pump holder 20, suction tude 22, the monitor and detection system, transmission shaft 25, collecting apparatus for leakage water 26, pump shaft 27, pressure reducing sleeve 28, guide blade sleeve 30, choma 31, positioning ring 32, outside framework oil seal 122 and axial force automatic balancing system 125 etc.
Outside framework oil seal 122 places in the spatial guide blade 8, the outer ring of roller bearing 109 is pressed in the spatial guide blade 8 and injects lubricating grease, the inner ring hot jacket of roller bearing 109 is on pump shaft 27, pump shaft 27 inserts in the spatial guide blades 8, and the cylindrical roller in the outer ring of the inner ring of roller bearing and roller bearing 109 cooperates.The detect probe of leaking 107 and bearing temperature detect probe 116 are fixed on respectively on leak detect probe mounting hole 106 and the bearing temperature detect probe mounting hole 115 that arranges on the spatial guide blade 8.Lower bearing gland 76 is built-in to enter the skeleton oil sealing, lower bearing gland 76 is inserted on the pump shaft 27, make on the lower bearing gland 76 outlet pipe that arranges allow fluting 82, the detect probe of leaking allow fluting 108 and bearing temperature detect probe allow setting on fluting 114 and the spatial guide blade 8 exhaust port 63 and be installed in the detect probe 107 of leaking, bearing temperature detect probe 116 on the spatial guide blade 8 and align after, lower bearing gland 76 be pressed in the bearing mounting hole on the spatial guide blade 8 to cooperate with roller bearing 109 be joined with bolts on spatial guide blade 8.
Lower bearing gland 76 and spatial guide blade 8 and pump shaft 27 assemblings, outlet pipe 80 allows by the outlet pipe that arranges on the lower bearing gland 76 exhaust port 63 of setting is connected on fluting 82 and the spatial guide blade 8, with pipe clamp and bolt outlet pipe 80 is fixed on the outlet pipe that arranges on the lower bearing gland 76 and installs on the positioning block 81, lower bearing gland 76 is provided with O shape circle 49 with the cooperation place of spatial guide blade 8.Water level detecting probe 53,54 and 56 is fixed on respectively on the lower bearing gland 76 on the water level detecting probe mounting hole 79 on the marine riser 78 that arranges.Throw and to insert O shape circle 49 on the liquid cover 40, will throw liquid cover 40 and be inserted on the pump shaft 27, and be fixed on the pump shaft 27 with Cock screw after marine riser 78 Spielpassung.After step 13 was inserted outside framework oil seal and O shape circle, will leak respectively detect probe 107, bearing temperature detect probe 116 and water level detecting probe 53,54,56 wire pierced into behind the wire elbow 48 in the probe wire pipe mounting hole 84 that arranges from step 13 again and pass.Wire elbow 48 and suction elbow 104 are fixed on the probe wire pipe mounting hole 84 and suction sleeve mounting hole 83 that arranges on the step 13, and suction sleeve I34 is fixed on the suction elbow 104.Insert O shape circle at spatial guide blade 8, lower pillar 35 cooperates with spatial guide blade 8 after being inserted in pump shaft 27, after second line of a couplet adapter 12 is inserted in lower pillar 35 and spatial guide blade 8 is cooperated, is joined with bolts.Step 13 is inserted in pump shaft 27, make in the suction sleeve mounting-positioning holes 77 on the marine riser 78 that arranges on the suction sleeve I34 insertion lower bearing gland 76 that is fixed on the suction elbow 104, step 13 is taken over 12 with lower pillar 35 and the second line of a couplet and is cooperated, with bolt 41 take over by the second line of a couplet behind the positioning hole 100 that arranges on 12 with step 13 on the mounting-positioning holes 86 that arranges be connected and fixed formation collecting apparatus for leakage water 26.
At tapered roller bearing 110 and the deep groove ball bearing 111 interior lubricating grease that inject respectively, be pressed in the step 13 after tapered roller bearing 110, packing ring 47 and deep groove ball bearing 111 be inserted in respectively pump shaft 27, on bearing gland 46, insert respectively O shape circle and outside framework oil seal, insert O shape circle in the axle sleeve 45; Axle sleeve 45 is inserted in pump shaft 27 to be cooperated with the end face of deep groove ball bearing 111 afterwards, bearing gland 46 is inserted in axle sleeve 45, the flowing hole 42 of crossing setting on chute 93 and the step 13 that arranges is alignd, bearing gland 46 is pressed in the step 13 with after the end face of deep groove ball bearing 111 cooperates, is joined with bolts.Be inserted in lock washer on the pump shaft 27, after on the round nut 44 screw-in pump shafts 27, cooperate with the end face of axle sleeve 45, the outer tongue of lock washer is snapped in the locking groove of round nut 44.
Choma 31 is inserted respectively inlet segment 2, radially in stator 5, stage casing 6 and the pressure reducing sleeve 28 and fixing, guide blade sleeve 30 inserted radially in the stator 5 and fixing, in axle sleeve II59, insert O shape circle 94.Cooperate with the end face of roller bearing 109 after axle sleeve I58 is inserted in pump shaft 27, axle sleeve II59 is inserted in and makes behind the pump shaft 27 O shape enclose 94 to cooperate with the end face of axle sleeve I58, pump shaft 27 is inserted in mechanical seal 9 after, be fixed in the spatial guide blade 8.O shape circle 95 is inserted in the axle sleeve III98, axle sleeve III98 is inserted in pump shaft 27 after, O shape circle 95 is cooperated with the end face of the axle sleeve of mechanical seal 9.Pressure reducing sleeve 28 is inserted in pump shaft 27, profile of tooth decompressing groove 96 is cooperated with axle sleeve III98, be joined with bolts in spatial guide blade 8, form relief chamber 61.After impeller 29 is inserted in pump shaft 27, groove on the impeller 29 wheel hub end faces is cooperated and impeller 29 cooperates with choma 31 on the pressure reducing sleeve 28 with transmission boss 97 on the axle sleeve III98 end face, allow impeller 29 drive axle sleeve III98 rotate.After stage casing 6 is inserted in pump shaft 27, cooperate with impeller 29 and spatial guide blade 8 respectively.After axle sleeve between impeller 123 is inserted in pump shaft 27, cooperate with the wheel hub end face of impeller 29.Stator 5 radially is inserted in pump shaft 27, makes that axle sleeve 123 cooperates, cooperates with stage casing 6 between guide blade sleeve 30 and impeller.Impeller 4 is inserted in pump shaft 27, with axle sleeve between impeller 123 and radially stator 5 cooperate.After 2 positioning rings 32 are sticked into pump shaft 27, cooperate with the wheel hub end face of impeller 4.After impeller nut 3 screwed in pump shafts 27, be inserted in positioning ring 32 and cooperate with its end face, be fixed on the pump shaft 27 with Cock screw.Inlet segment 2 is respectively with impeller 4, radially stator 5, stage casing 6 cooperate, and, inlet segment 2, stage casing 6, spatial guide blade 8 is fixed together with nut with after spatial guide blade 8 connects by turnbuckle 7, forms combined pump chamber.With bolt filter screen 1 and inlet segment 2 are connected and fixed, middle water pump coupler 14 is pressed into above the pump shaft 27, assembling forms the hypomere of water pump.
O shape circle and outside framework oil seal will be inserted respectively on bottom bracket 15 and the upper bearing bracket 21, O shape circle and outside framework oil seal will be inserted respectively on the bearing gland 16, be inserted in coupling on the wheel hub with middle motor coupler 113 and throw liquid cover 43, place, the bottom end bearing position hot jacket of transmission shaft 25 is installed deep groove ball bearing.Transmission shaft 25 and deep groove ball bearing are pressed in the bottom bracket 15 together, bearing gland 16 is inserted on the transmission shaft 25, the flowing hole 87 of crossing setting on chute 93 and the bottom bracket 15 that arranges is alignd, bearing gland 16 is pressed in the bottom bracket 15 with after the end face of deep groove ball bearing cooperates, is joined with bolts.After middle pillar 18 and middle connecting tube 17 be inserted in transmission shaft 25, cooperate with bottom bracket 15, upper end another bottom bracket 15 is inserted in transmission shaft 25 cooperates with middle pillar 18 and middle connecting tube 17, is connected and fixed by the mounting-positioning holes 89 that arranges on the bottom bracket 15 with bolt 41.Deep groove ball bearing is inserted in the upper end of transmission shaft 25 and is pressed in the bottom bracket 15, the upper end that another bearing gland 16 is inserted in transmission shaft 25, the flowing hole 87 of crossing setting on chute 93 and the bottom bracket 15 that arranges is alignd, bearing gland 16 is pressed in the bottom bracket 15 with after the end face of deep groove ball bearing cooperates, is joined with bolts.Middle motor coupler 113 and middle water pump coupler 14 are pressed into respectively lower end and the upper end of transmission shaft 25, assembling forms the intermediate section of water pump.
The first line of a couplet is taken over 117 with after pump holder 20 cooperates, be joined with bolts together.Transmission shaft 25 and deep groove ball bearing are pressed in the bottom bracket 15 together, bearing gland 16 is inserted on the transmission shaft 25, the flowing hole 87 of crossing setting on chute 93 and the bottom bracket 15 that arranges is alignd, bearing gland 16 is pressed in the bottom bracket 15 with after the end face of deep groove ball bearing cooperates, is joined with bolts.After middle pillar 18 is inserted in transmission shaft 25, together transmission shaft 25 and middle pillar 18 are inserted in first line of a couplet adapter 117 and the pump holder 20, the end face of bottom bracket 15 is cooperated with the end face of first line of a couplet adapter 117, be connected and fixed by the mounting-positioning holes 89 that arranges on the bottom bracket 15 with bolt 41.Upper bearing bracket 21 is inserted in the upper end of transmission shaft 25, cooperates with middle pillar 18 and pump holder 20, be joined with bolts.Deep groove ball bearing is inserted in the upper end of transmission shaft 25 and is pressed in the upper bearing bracket 21, the upper end that another bearing gland 16 is inserted in transmission shaft 25 is pressed in the upper bearing bracket 21 bearing gland 16 with after the end face of deep groove ball bearing cooperates, and is joined with bolts.Suction tude 22 is fixed on the inlet hole 90 that arranges on the upper bearing bracket 21.Middle motor coupler 113 and water pump coupler are pressed into respectively lower end and the upper end of transmission shaft 25, assembling forms the epimere of water pump.
Submergence pressure detector 55, diving mortor operated valve 57 and submergence pressure detector 62 are installed in respectively on the water pump axial force balance pipe 60, water pump axial force balance pipe 60 is fixed on respectively on the water pipe mounting hole 103 that arranges on the vent 64 that arranges on the spatial guide blade 8 and the inlet segment 2.Equalizing orifice 99, choma 31, profile of tooth decompressing groove 96, relief chamber 61, vent 64 and the water pump axial force balance pipe 60 that arranges on impeller 4 and the impeller 29 is combined to form the axial thrust balancing devices of water pump.Water level detecting probe 72 and 74 is placed respectively in the probe pipe 73, the pipe 73 of popping one's head in is inserted in the liquid storage rooms 75 and is fixed on probe manage on the mounting hole 69.Insert liquid inlet pipe 52 in the liquid storage rooms 75 and be fixed on the liquid inlet pipe mounting hole 68, will dive under water solenoid valve 50 and filter screen 105 are fixed on respectively on the liquid inlet pipe 52, are combined to form the device for storing liquid 11 of water pump.Suction sleeve II39 is inserted in the liquid storage room 75, be fixed on simultaneously on suction sleeve mounting hole 67 and the suction sleeve mounting hole 83.Submersible pump 38 is fixed on the submersible pump installation position 66, with submersible pump inlet tube 37 with after submersible pump 38 is connected, be fixed on the liquid-discharging tube mounting hole 65, to dive under water solenoid valve 36 with after submersible pump liquid-discharging tube 33 is connected, be fixed on submersible pump liquid-discharging tube 33 simultaneously on the inlet segment 2 on the water pipe mounting hole 103 that arranges and in the outlet of submersible pump 38, be combined to form the pumping equipment of water pump with suction sleeve I34, suction elbow 104, suction sleeve mounting hole 83.Be fixed on respectively vibration detection probe 121 and bearing temperature detect probe 120 on the vibration detection probe mounting hole 101 that arranges on the step 13, the bearing temperature detect probe mounting hole 85 and the vibration detection probe mounting hole 102 that arranges on the bottom bracket 15, bearing temperature detect probe mounting hole 88 on, vibration detection probe 24 and bearing temperature detect probe 23 are fixed on respectively on the vibration detection probe mounting hole 92 and bearing temperature detect probe mounting hole 91 that arranges on the upper bearing bracket 21.Respectively the wire of water level detecting probe 53,54,56,72,74, the detect probe of leaking 107, bearing temperature detect probe 116,120, vibration detection probe 121, diving solenoid valve 36,50, submersible pump 38, diving air pressure detector 51, submergence pressure detector 55,62, diving mortor operated valve 57 is pierced in the armoured conduit 19 successively and pass from the other end.With armoured conduit 19 be fixed on successively that the second line of a couplet takes over 12, middle connecting tube 17, the first line of a couplet take over 117, on the flange of public connecting tube 118 and the pump holder 20 and pass the base plate of pump holder 20.
The wire of above all monitor and detection instruments is all imported in the water pump central station of floating dock, and be connected with the PLC programmable controller, thereby form the liquid storage room automatic liquid storage system 124 of long-shaft pump under the combined vertical solution and the monitor and detection system 126 of automatic water replenishing system 127, collecting apparatus for leakage water auto-collection system, automatic drain system 128, axial force automatic balancing system 125 and water pump.
Claims (10)
1. long-shaft pump under the combined vertical solution, comprise inlet segment, stator radially, the stage casing, spatial guide blade, middle pillar, lower pillar, the second line of a couplet is taken over, middle connecting tube, the first line of a couplet is taken over, armoured conduit, the lower bearing gland, middle motor coupler, pressure reducing sleeve, throw the liquid cover, the detect probe of leaking, suction sleeve I, suction sleeve II, liquid inlet pipe, submersible pump, the diving solenoid valve, the diving mortor operated valve, diving air pressure detector and submergence pressure detector, it is characterized in that: described inlet segment (2), stator (15) radially, stage casing (16) and spatial guide blade (8) are combined, and by turnbuckle (7) connection and compression, form combined pump chamber, be provided with impeller (4) and impeller (29) in the pump chamber;
Described middle pillar (18), lower pillar (35), the second line of a couplet are taken over (12), middle connecting tube (17) and the first line of a couplet and are taken over (117) and cooperatively interact afterwards with Bolt Connection compression also with spatial guide blade (8), step (13), bottom bracket (15), upper bearing bracket (21) and pump holder (20) respectively, form independently water-supplying chamber's runner;
Respectively detect pilot by what collecting apparatus for leakage water (26), monitor and detection system (126), automatic drain system (128) and axial force automatic balancing system (125) arranged in the described armoured conduit (19), each detects pilot by all being connected with the interior PLC programmable controller of water pump central station of floating dock behind the armoured conduit.
2. long-shaft pump under the combined vertical solution according to claim 1, it is characterized in that: described spatial guide blade (8) is provided with exhaust port (63), the detect probe of leaking mounting hole (106), bearing temperature detect probe mounting hole (115) and vent (64);
Described lower bearing gland (76) is provided with marine riser (78), suction sleeve positioning hole (77), outlet pipe allows fluting (82), the detect probe of leaking allow fluting (108), bearing temperature detect probe allow fluting (114), outlet pipe that positioning block (81) and 3 water level detecting probe mounting holes are installed.
3. long-shaft pump under the combined vertical solution according to claim 1 is characterized in that: the positioning hole (100) that described second line of a couplet adapter (12) is provided with liquid storage room (75) and installs for bearing support;
Described liquid storage room (75) is provided with suction sleeve mounting hole (67), liquid-discharging tube mounting hole (65), submersible pump installation position (66), liquid inlet pipe mounting hole (68), probe pipe mounting hole (69) and diving air pressure detector mounting hole (71).
4. long-shaft pump under the combined vertical solution according to claim 1 is characterized in that: described step (13) is provided with suction sleeve mounting hole (83), armoured conduit mounting hole (84), vibration detection probe mounting hole (101), bearing temperature detect probe mounting hole (85), flowing hole (42) and mounting-positioning holes (86);
Described upper bearing bracket (21) is provided with inlet hole (90), vibration detection probe mounting hole (92) and bearing temperature detect probe mounting hole (91).
5. long-shaft pump under the combined vertical solution according to claim 1 is characterized in that: described bottom bracket (15) is provided with flowing hole (87), vibration detection probe mounting hole (102), bearing temperature detect probe mounting hole (88) and mounting-positioning holes (89);
Be provided with coupling in the middle of described above the motor coupler (113) and throw liquid cover (43); Described bearing gland (16) was provided with chute (93).
6. long-shaft pump under the combined vertical solution according to claim 1, it is characterized in that: described pressure reducing sleeve (28) is provided with profile of tooth decompressing groove (96); Described inlet segment 2 is provided with 2 water pipe mounting holes (103); Be provided with above the described pump shaft (127) and throw liquid cover (40).
7. long-shaft pump under the combined vertical solution according to claim 1, it is characterized in that: described pressure reducing sleeve (28) and the rear relief chamber that forms of spatial guide blade (8) assembling, vent on spatial guide blade (64) is installed relief pipe, relief pipe is connected with water pipe mounting hole (103) on the inlet segment, forms water pump axial force balance pipe (60); 2 submergence pressure detectors (55,62) are installed on the water pump axial force balance pipe, 1 diving mortor operated valve (57) is installed in the middle of 2 submergence pressure detectors, the wire of 2 submergence pressure detectors and the mortor operated valve of being connected is connected the axial force automatic balancing system of formation water pump by armoured conduit (19) with PLC programmable controller in the water pump central station of floating dock.
8. long-shaft pump under the combined vertical solution according to claim 1, it is characterized in that: described lower bearing gland (76) and spatial guide blade (8) and pump shaft (27) assembling, outlet pipe (80) allows fluting (82) be connected with exhaust port (63) on the spatial guide blade by the outlet pipe on the lower bearing gland, with pipe clamp and bolt the outlet pipe that outlet pipe is fixed on the lower bearing gland is installed on the positioning block (81), lower bearing gland and spatial guide blade cooperation place are provided with O shape circle; Described throwing liquid cover (40) is fixed on the pump shaft throwing the liquid cover with Cock screw after being inserted in upper marine riser (78) cooperation that arranges of pump shaft (27) up and down bearing glands (76), throws liquid cover and pump shaft cooperation place and is provided with O shape circle;
The described detect probe of leaking (107) is fixed on the detect probe mounting hole (106) that leaks that arranges on the spatial guide blade, and the wire of the detect probe of leaking allows the upper probe wire pipe mounting hole (84) that arranges of fluting (108) and step (13) be connected 19 with armoured conduit by the detect probe of leaking that arranges on the lower bearing gland) be connected with the interior PLC programmable controller of water pump central station of floating dock;
9. long-shaft pump under the combined vertical solution according to claim 1, it is characterized in that: described suction sleeve I (34) is connected with suction elbow (104), and suction sleeve I is fixed on the suction sleeve mounting hole (83) of step (13) setting and goes up and insert in the collecting apparatus for leakage water (26);
Described suction sleeve II (39) inserts in the liquid storage room by the suction sleeve mounting hole that arranges on the liquid storage room, be fixed on the suction sleeve mounting hole of liquid storage room, and be fastened on the suction sleeve mounting hole that arranges on the step, make the mutual UNICOM of collecting apparatus for leakage water and liquid storage room; Submersible pump (38) is installed in the upper submersible pump installation position (66) that arranges of liquid storage room (75) and locates, the liquid-discharging tube mounting hole (65) that arranges on the inlet tube of submersible pump (38) and the liquid storage room is connected, the liquid-discharging tube of submersible pump is connected with the upper water pipe mounting hole that arranges of inlet segment (2), at the liquid-discharging tube of submersible pump 1 diving solenoid valve is installed;
Described liquid inlet pipe (52) inserts in the liquid storage room (75) by the upper liquid inlet pipe mounting hole (68) that arranges of liquid storage room (75), and be fixed on the liquid inlet pipe mounting hole of liquid storage room, the liquid inlet pipe that exposes outside liquid storage room is equipped with 1 diving solenoid valve (50), and the liquid inlet pipe end of diving solenoid valve back is provided with filter screen (105); Be provided with exhaust port (70) on the probe pipe (73), 2 groundwater level detect probe (72,74) are contained in the probe pipe, and the probe pipe is fixed on the probe pipe mounting hole (69) of liquid storage room setting.
10. long-shaft pump under the combined vertical solution according to claim 1 is characterized in that: all be provided with vibration detection probe and bearing temperature detect probe on described step, upper bearing bracket and the bottom bracket; Described submersible pump, diving solenoid valve, diving mortor operated valve, diving air pressure detector and submergence pressure detector all are respectively arranged with the detect probe of leaking; The detect probe of leaking, the bearing temperature detect probe that arranges on described vibration detection probe, bearing temperature detect probe, the detect probe of leaking and the spatial guide blade and be connected the lower bearing gland on topmost the wire of water level detecting probe all be connected the monitor and detection system of formation water pump by armoured conduit with PLC programmable controller in the water pump central station of floating dock.
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CN201310023955.4A CN103075369B (en) | 2013-01-23 | 2013-01-23 | Combined vertical-type submerged long-shaft pump |
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Cited By (5)
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CN103454048A (en) * | 2013-05-30 | 2013-12-18 | 明达实业(厦门)有限公司 | Water leakage detection mechanism |
CN107939743A (en) * | 2017-12-06 | 2018-04-20 | 广州市昕恒泵业制造有限公司 | A kind of cooling centrifugal pump certainly |
CN109372758A (en) * | 2018-11-23 | 2019-02-22 | 广州市昕恒泵业制造有限公司 | Long-shaft pump under a kind of vertical solution |
CN110043471A (en) * | 2019-05-23 | 2019-07-23 | 湖南机电职业技术学院 | Vertical sectional type long-shaft pump |
WO2020223175A1 (en) * | 2019-05-02 | 2020-11-05 | Baker Hughes Oilfield Operations Llc | Pump bottom bearing with temperature sensor in electrical submersible well pump assembly |
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Address after: 510000, Guangdong province Guangzhou economic and Technological Development Zone Open Cloud No. 5 Patentee after: Guangzhou Xinheng Pump Manufacturing Co., Ltd. Address before: 510000 Guangdong city of Guangzhou province Tianhe District gourd Ling Lu Jinhu Industrial Zone No. 11 Patentee before: Guangzhou Xinheng Pump Manufacturing Co., Ltd. |
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