CN103074255B - Composite flora and application of the same in biological bacterial liquid pulping process - Google Patents
Composite flora and application of the same in biological bacterial liquid pulping process Download PDFInfo
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
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Abstract
The present invention relates to a composite flora and an application of the composite flora in a biological bacterial liquid pulping process. The composite flora comprises bacillus sp. with a preservation number of CGMCC No.5971, rheinheimera tangshanensis with a preservation number of CGMCC No.5972, pseudomonas fluorescens with a preservation number of CGMCC No.5974, and Wickerhamomyces anomalus with a preservation number of CGMCC No.5975. The method mainly comprises: preparing a bacterial liquid; treating raw materials; and pulping, wherein pulping comprises: fiber kneading or squeezing rolling, biodegradation, steam sterilization, crude pulp grinding, fine pulp grinding, pulp material screening, soaking, and pulp washing. The paper board prepared by using the pulping method can achieve a level of more than an AA grade. In addition, waste liquid generated during a pulping process can be recycled or converted into biogas or an organic fertilizer adopted as an energy source so as to provide advantages of energy source saving and environment protection.
Description
Technical field
The present invention relates to a kind of biological bacteria liquid pulping method, relate in particular to a kind of composite flora and biological bacteria liquid pulping method thereof.
Background technology
Pulping technique is exactly by raw materials such as the stalk of plant, branch, trunks, removes the materials such as xylogen wherein and pectin by degraded (or dissociating), obtains the process of fibrous matter.Fiber is the main component of papermaking.
In pulping process, isolate fiber, first will be these non-fibrous material strippings, obtaining fiber is exactly slurrying purpose.
According to the present situation of the current slurrying industry of China, in being applied to produce, mainly with chemical pulp, occupy an leading position, the waste liquor contamination sublimity that chemical pulp produces in producing, damage to land, polluted air; In slurrying, add a large amount of sodium hydroxide (caustic soda), also use chemical harmful element in bleaching process, producing waste liquid cannot all recycle.And it is high to consume energy, power consumption and water consumption are large; In whole production process, all using a large amount of electricity, cause and become power consumption rich and influential family.Waste liquid blowdown flow rate is large; The waste liquid that cannot recycle can only outwards discharge.Do not meet national energy-saving and reduce discharging policy.Material can not reach Efficient Cycle recycling.Chemicals cannot be separated from waste liquid, and organism and chemicals mix, and organism also cannot be reused, and causes a large amount of losses.
Therefore, be necessary to develop bio-pulping technology, fundamentally solve a pollution difficult problem for pulping and papermaking industry.Although also there is the bio-pulping of employing technology in prior art, but the biological bacteria conventionally adopting is whiterot fungi or actinomycetes, although it makes moderate progress with respect to traditional chemical pulping technology, the defect that but the fiber fineness that still have long reaction time, makes is low, yield is low, is difficult to be applied to actual production.Therefore, still need the further new biological bacteria of exploitation, improve bio-pulping process, to overcome above-mentioned defect, and realize energy-saving and emission-reduction simultaneously, water-saving, reduces production costs and improves the rate of utilization of material.
Summary of the invention
The object of the invention is to overcome the chemical pulping method of prior art and the above-mentioned defect of bio-pulping method, a kind of new slurrying biological bacteria is provided.Contriver, by long screening operation, has obtained the biological bacteria that can realize foregoing invention object that is suitable for bio-pulping.
Particularly, the invention provides a kind of composite flora, it comprises the genus bacillus that its preserving number is CGMCC No.5971 (Bacillus sp.), preserving number is the silent Salmonella (Rheinheimera tangshanensis) of the Tangshan Lay mattress of CGMCC No.5972, preserving number is the Pseudomonas fluorescens (Pseudomonas fluorescens) of CGMCC No.5974, preserving number be this Wickerhamomyces anomalus bacterium of Wickerhamomyces anomalus(of CGMCC No.5975 in malt juice liquid medium 25 ℃ cultivate three days, cell is spherical, avette, sausage shape, size is (4.8-14.4) * (3.6-7.2) μ m, there is precipitation to form.25 ℃, wort agar inclined-plane cultivation one month, bacterium colony cheese shape, oyster white, surface smoothing, not reflective, edge root shape.Corn Meal Agar Dalmau is dull and stereotyped to be cultivated, and produces pseudohypha).
Described composite flora can be used in the slurrying of biological bacteria liquid.
The present invention also provides a kind of biological bacteria liquid pulping method, and it mainly comprises step:
1) configuration of bacterium liquid: above-mentioned composite flora is configured to the composite bacteria aqueous solution according to following mass ratio, is bacterium liquid:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalu
sfor 1-3:1-3:1-2:2-3;
2) raw material is processed: by segment or section after woody raw material peeling, or draft raw material is cut into chunks, the raw material cutting is put into fermentation vat swollen;
3) slurrying, it comprises step:
Discongest: by the raw material thread rolling of swollen and/or crowded stone roller;
Biological degradation: by the raw material soaking after discongesting in the bacterium liquid configuring;
Wet sterilization: by the raw material after above-mentioned biological degradation from bacterium liquid, pull out, draining, pass into water vapor sterilizing;
Corase grind slurry: the raw material after sterilizing is carried out to one section of corase grind slurry, become fibrous bundle;
Fine grinding slurry: above-mentioned one section of corase grind slurry is carried out to two sections of fine grinding slurries, make fibrous bundle disperse into single fiber;
Slurry screening: the fibrous bundle in screening, the slurry of filtration after one section of corase grind slurry and two sections of fine grinding slurries, defibrination makes it make single fiber again;
Latent, pulp washing disappears: the above-mentioned paper pulp making is soaked in warm water, for cardboard processed.
The density of the bacterium liquid wherein, forming in step 1) is 6 * 10
7individual/more than ml bacterium.
Wherein, step 2) in, the woody raw material length cutting is 3-4cm, the draft raw material length cutting is 4-5cm.The described swollen time is 10-12h.
Wherein, the biological degradation temperature described in step 3) remains on 35-40 ℃, time 30-34 hour.The mass ratio of the raw material after discongesting and bacterium liquid is 1:6-8.Described steam sterilizing is water at atmospheric pressure steam sterilizing 10-30 minute.
Further, step 2) in, soak soak solution after raw material through flocculation, precipitation, supernatant liquor recycling, the fermentation of throw out input methane-generating pit produces biogas.
The advantage of biological bacteria liquid pulping method provided by the invention is: 1) free from environmental pollution: waste liquid directly changes into organic fertilizer, reaches zero release, and zero pollutes.2) bio-pulping can play a protective role to fiber, compares with traditional chemical process, and present method can all reclaim full fiber and half fiber, has therefore improved slurry yield.Than traditional slurrying, reduce energy consumption 30%; Paper pulp yield improves 20-25%.3) bio-pulping is under normal pressure, to carry out lignin degradation, energy-conservation, reduction of discharging, low-carbon (LC).4) production cost is low, and economic benefit is high.The cardboard that adopts this biological bacteria liquid pulping method to prepare reaches the above level of AA level.
Byproduct of the present invention is transported to settling tank flocculation, precipitation, and supernatant liquor returns to second stage employ, remakes presoak and uses.In throw out, contain the nutrient for plants such as the gas chromatographies such as abundant xylogen and N, P, K, throw out mixes with old bacterium liquid (the raw material thickness bacterium liquid of repeatedly degrading, also contains N, P, K, Fe and trace element) again, acidifying, then together enter in marsh gas fermentation pool, produce biogas.By the Boiler Ash mixing granulation of natural pond slag, natural pond liquid and pulverizing, granulation fertilizer, finally dispatches from the factory, and realizes zero release.
The present invention is by the biological flora that provides above-mentioned contriver to obtain through long creation work, further perfect existing bio-pulping technology, reduced the reaction times, improved the purity and the yield that make fiber, this technology can be applied on a large scale in actual production.Applying biological bacterium of the present invention at short notice in degrading plant body xylogen produce paper pulp, papermaking, byproduct twice transformation becomes biogas, biogas coal supply, gas boiler for dual purpose combustion heating are saved coal consumption.Finally, natural pond slag is made organic fertilizer, has formed the economic circulation new model of " material organic transformation ", reaches no waste discharge, namely zero release.Fundamentally solved a pollution difficult problem for pulping and papermaking industry.Energy-saving and emission-reduction, water-saving, has reduced production cost, has improved the rate of utilization of material.
For above and other objects of the present invention, feature and advantage can be become apparent, preferred embodiment cited below particularly, and coordinate accompanying drawing, be described in detail below.
Accompanying drawing explanation
Fig. 1 is according to the schema of the biological bacteria liquid pulping method of one embodiment of the invention;
Fig. 2 is the schema of biological bacteria liquid pulping method according to another embodiment of the present invention.
Embodiment
The configuration of embodiment 1 bacterium liquid
The biological flora adopting in the present invention is in China Committee for Culture Collection of Microorganisms common micro-organisms center (CGMCC April 6 in 2012, No. 3, Yard 1, BeiChen xi Road, Chaoyang District, Beijing City) preservation, it comprises the genus bacillus that preserving number is CGMCC No.5971 (Bacillus sp.), preserving number is the silent Salmonella (Rheinheimera tangshanensis) of the Tangshan Lay mattress of CGMCC No.5972, preserving number is the Pseudomonas fluorescens (Pseudomonas fluorescens) of CGMCC No.5974, preserving number is the Wickerhamomyces anomalus of CGMCC No.5975.
Above-mentioned composite flora is configured to the composite bacteria aqueous solution according to following mass ratio, is bacterium liquid:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalu
sfor 1-3:1-3:1-2:2-3; The density of the bacterium liquid forming is 6 * 10
7individual/more than ml bacterium, standby.
The biological bacteria liquid slurrying of embodiment 2 woody raw materials
Take caragana microphylla as raw material, illustrate the biological bacteria liquid pulping method while adopting woody raw material.All the other woody raw materials, for example the bio-pulping method of willow, eucalyptus can be carried out with reference to this technique.
While wherein adopting caragana microphylla, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 3:1:2:2;
While adopting willow, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 3:2:2:2;
While adopting eucalyptus, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 2:2:2:3.
Specifically please refer to Fig. 1, the flow process of biological bacteria liquid pulping method is divided into three phases: preparatory stage, slurrying workshop section and byproduct workshop section.
(1) preparatory stage: 1-4
1)-2): it is separated that the caragana microphylla that harvesting is returned carries out skin bar.Adopt winnowing machine or other mechanical separation all can.After the separation of skin bar, skin is inputted to organic feed workshop processing feed, the bar after decortication is inputted next program.
3) by bar segment on cutting machine, length is 3-4 ㎝, and angle is for well, to increase infiltrating area.
4) the branch section input after decortication is soaked in storehouse or fermentation vat wash, cold soaking, first the foreign material such as raw material appearance earth are washed away, soak simultaneously, water temperature is natural temperature, the time soaking into, swollen is as the criterion, 10-12h.After liquid muddiness after repeatedly soaking, after flocculating, precipitating, supernatant liquor can also reuse.The fermentation of throw out input methane-generating pit, produces biogas.
Above four steps can be that intermittent type can be also linkage type.
(2) slurrying workshop section: 5-12
5) discongest: by the branch section input thread-rolling machine of swollen or squeeze grind, kneading machine carrys out innovation wood segment structure, makes it loose one-tenth wood wool shape, is conducive to biological bacteria infiltration, brings into play its Degradation.
6) biological degradation: by the raw material input biological bacteria degraded storehouse after discongesting or tank, be immersed in the bacterium liquid of embodiment 1 preparation, the mass ratio of the raw material after discongesting and bacterium liquid is 1:6, and temperature remains on 35-40 ℃, time 30-34 hour.Under the condition of biological bacteria, there is xylogen degradation reaction, bring into play its single-minded effect.
7) wet sterilization: after raw materials pretreatment completes, by raw material from bacterium liquid, pull out, draining, be input in steam storehouse, pass into the sterilizing in 10-30 minute of water at atmospheric pressure steam.Paste roller mill is inputted by raw material in lower end.
8) corase grind slurry: by carrying out one section of corase grind slurry in the raw material input high-density paste mill after sterilizing, become coarse fiber bundle.
9) fine grinding slurry: enter again high-density paste mill from the coarse particles of above-mentioned output and carry out fine grinding slurry, make fibrous bundle disperse into single fiber.
10) slurry screening: in the slurry after two sections of defibrinations, contain minority fibrous bundle, need through screening, filter tow, defibrination has reached single fiber again.
11) latent, the pulp washing that disappears: the paper pulp after corase grind slurry and fine grinding slurry, be subject to mechanical friction, major part is bended, torsional deformation, soaks the fiber deflection that elimination defibrination causes in warm water, makes it to unfold.
12) cardboard processed: by the pulping liquor input paper machine of above-mentioned preparation, cardboard processed after the technical process such as copy paper.
(3) byproduct stage: A-C
In A, 3, isolated caragana microphylla skin contains abundant nutritive ingredient, and fermentation changes into ox, sheep feed.
After liquid muddiness through repeatedly soaking, washing in B, 4, through flocculation, precipitation, supernatant liquor recycling, the fermentation of throw out input methane-generating pit produces biogas, passes into coal gas boiler for dual purpose and does fuel, can play effect of energy.
C, biological organic fertilizer: natural pond slag, natural pond liquid after methane-generating pit fermentation are abundant biological organic fertilizers, liquid topdresses as farm crop and flower nutrient solution is used, and solid granulation is made base manure and is used, and is all green fertilizers.
After defibrination, paper physical property index determining result please refer to following table 1, and every data have all reached excellent fluting board AA level level (table 3):
Table 1
The biological bacteria liquid slurrying of embodiment 3 draft raw materials
Take wheat straw as raw material, illustrate the biological bacteria liquid pulping method while adopting draft raw material.All the other draft raw materials, for example the bio-pulping method of wheat straw, straw, cornstalk can be carried out with reference to this technique.
While wherein adopting wheat straw, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 2:2:2:3;
While adopting straw, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 1:3:2:3;
While adopting cornstalk, composite flora is configured according to following mass ratio:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 2:2:1:3.
Specifically please refer to Fig. 2, the flow process of biological bacteria liquid pulping method is divided into three phases: preparatory stage, slurrying workshop section and byproduct workshop section.
(1) preparatory stage: 1,4
Wheat straw is cut into the segment of 4-5cm, input soak in storehouse or fermentation vat wash, cold soaking, first the foreign material such as raw material appearance earth are washed away, soak simultaneously, water temperature is natural temperature, the time soaking into, swollen is as the criterion, 10-12h.After liquid muddiness after repeatedly soaking, after flocculating, precipitating, supernatant liquor can also reuse.The fermentation of throw out input methane-generating pit, produces biogas.
(2) slurrying workshop section: 5-12 and (three) byproduct stage: A-C be with embodiment 2, and the biological bacteria wherein used does not repeat them here as embodiment 1, and wherein during biological degradation, the mass ratio of the raw material after discongesting and bacterium liquid is 1:8.
After defibrination, paper physical property index determining result please refer to following table 2.
Table 2
The quality index of table 3 Corrugating Base Paper
Although the present invention discloses as above with preferred embodiment; so it is not in order to limit the present invention; any person of ordinary skill in the field; without departing from the spirit and scope of the present invention; when doing a little change and improvement, so protection scope of the present invention is when being as the criterion depending on the claim person of defining.
Claims (5)
1. a biological bacteria liquid pulping method, is characterized in that, comprises step:
1) configuration of bacterium liquid: be that the genus bacillus (Bacillus sp.) of CGMCC No.5971, the silent Salmonella (Rheinheimera tangshanensis) of Tangshan Lay mattress, the preserving number that preserving number is CGMCC No.5972 are that the Pseudomonas fluorescens (Pseudomonas fluorescens) of CGMCC No.5974, the Wickerhamomyces anomalus that preserving number is CGMCC No.5975 are configured to the composite bacteria aqueous solution according to following mass ratio by preserving number, be bacterium liquid:
Genus bacillus: the Tangshan Lay mattress Salmonella of writing from memory: Pseudomonas fluorescens: Wickerhamomyces anomalus is 1-3:1-3:1-2:2-3, the liquid-tight degree of bacterium is 6 * 10
7individual/more than ml bacterium;
2) raw material is processed: by section after woody raw material peeling, or draft raw material is cut into chunks, the raw material cutting is put into fermentation vat swollen, wherein said woody raw material is caragana microphylla, willow or eucalyptus, and draft raw material is wheat straw, straw or corn stalk;
3) slurrying, it comprises step:
Discongest: by the raw material thread rolling of swollen and/or crowded stone roller;
Biological degradation: in the bacterium liquid configuring, the mass ratio of the raw material after discongesting and bacterium liquid is 1:6-8 by the raw material soaking after discongesting, and degradation temperature is 35-40 ℃, and degradation time is 30-34 hour;
Wet sterilization: by the raw material after above-mentioned biological degradation from bacterium liquid, pull out, draining, pass into water vapor sterilizing;
Corase grind slurry: the raw material after sterilizing is carried out to one section of corase grind slurry, become fibrous bundle;
Fine grinding slurry: above-mentioned one section of corase grind slurry is carried out to two sections of fine grinding slurries, make fibrous bundle disperse into single fiber;
Slurry screening: the fibrous bundle in screening, the slurry of filtration after one section of corase grind slurry and two sections of fine grinding slurries, defibrination makes it make single fiber again;
Latent, pulp washing disappears: the above-mentioned paper pulp making is soaked in warm water, for cardboard processed.
2. biological bacteria liquid pulping method according to claim 1, is characterized in that step 2) in, the woody raw material length cutting is 3-4cm, the draft raw material length cutting is 4-5cm.
3. biological bacteria liquid pulping method according to claim 1 and 2, is characterized in that step 2) the described swollen time is 10-12h.
4. biological bacteria liquid pulping method according to claim 1, is characterized in that, the steam sterilizing described in step 3) is water at atmospheric pressure steam sterilizing 10-30 minute.
5. biological bacteria liquid pulping method according to claim 1, is characterized in that step 2) in soak soak solution after raw material through flocculation, precipitation, supernatant liquor recycling, the fermentation of throw out input methane-generating pit produces biogas.
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| CN201210342623.8A CN103074255B (en) | 2012-09-17 | 2012-09-17 | Composite flora and application of the same in biological bacterial liquid pulping process |
| PCT/CN2013/001086 WO2014040385A1 (en) | 2012-09-17 | 2013-09-16 | Complex microbial flora and application thereof |
| US14/428,967 US20150233051A1 (en) | 2012-09-17 | 2013-09-16 | Pseudomonas fluorescens cgmcc#5974 and its application thereof |
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| CN1227829A (en) * | 1999-02-14 | 1999-09-08 | 王景迢 | Bio-bacterial agent and its preparing process |
| CN101838613A (en) * | 2009-09-30 | 2010-09-22 | 河南省恒隆态生物工程股份有限公司 | Agricultural straw fast-degradation decomposition agent strain composition |
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| CN102174399A (en) * | 2010-12-31 | 2011-09-07 | 广西赛尔纸业有限公司 | Method for preparing herbal biological fiber and biological paper pulp |
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Patent Citations (4)
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|---|---|---|---|---|
| CN1227829A (en) * | 1999-02-14 | 1999-09-08 | 王景迢 | Bio-bacterial agent and its preparing process |
| CN101838613A (en) * | 2009-09-30 | 2010-09-22 | 河南省恒隆态生物工程股份有限公司 | Agricultural straw fast-degradation decomposition agent strain composition |
| CN102002468A (en) * | 2010-08-13 | 2011-04-06 | 东华大学 | Fluorescent pseudomonad DA4 strain as well as acquisition method and application thereof |
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| 张晓霞.水稻根相关细菌的多相分类及Rheinheimera tangshanensis sp.nov.的描述.《中国优秀博士学位论文全文数据库 农业科技辑》.2009,(第10期),摘要，引言第5页. |
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