Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of high purity montmorillonite environment-friendly production process.
Term explanation
Purified water: the water of the hyoscine that tap water obtains through distillation method, ion exchange method, reverse osmosis method or other suitable methods.
Relative density: according to Chinese Pharmacopoeia version in 2010 two annex VI A, refer to the ratio of the density of material and the density of reference material, reference material is water.
Bentonite material: bentonite material of the present invention refers to unpretreated bentonite origin mineral aggregate.
Technical scheme of the present invention is as follows:
A kind of montmorillonite environment-friendly production process, step is as follows:
(1) bentonite material 90 ~ 160 DEG C being dried to water content is 0.5 ~ 10wt%, and after soaking 1 ~ 3h by purified water, dispersed with stirring is even, leaves standstill 30 ~ 50min, crosses 200 ~ 300 mesh sieves, obtain montmorillonite coarse fodder liquid; Described bentonite material: purified water is 1:5 ~ 10, mass ratio;
(2) by coarse fodder liquid 20 ~ 60 DEG C of ultrasonic disperse 10 ~ 50min, ultrasonic frequency is 15 ~ 40KHz, obtains suspended emulsion;
(3) suspended emulsion rotary filter press is removed relative density > 2.5g/cm
3material after cross 325 ~ 400 mesh sieves, standing sedimentation 2 ~ 10h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 130 ~ 151 DEG C of temperature and 3 ~ 5Kg sterilized under pressure, 30 ~ 50min, be then cooled to 35 ~ 60 DEG C, the ultrasonic sterilizing 10 ~ 50min of 15 ~ 30KHz, obtains sterilizing material;
(5) sterilizing material is carried out centrifugation, collect relative density≤2.5g/cm
3material, 90 ~ 160 DEG C of drying 120 ~ 240min; Be crushed to median size≤45 μm; Cross 325 ~ 400 mesh sieves and carry out always mixing 20 ~ 40min, then packing at mixer, obtaining montmorillonite of the present invention.
According to the present invention, preferably, in described step (1), drying mode is for adopting rotary drum drying machine dry, and rotating cylinder rotating speed is 6 ~ 20r/min, and the inlet air temperature of warm air is 130 ~ 160 DEG C, and air outlet temperature is 90 ~ 120 DEG C;
More preferably, be fed in rotary drum drying machine with the feeding manner of following current, being dried to water content is 0.5 ~ 10wt%;
Preferably, dispersed with stirring mode is for adopting dispersion machine dispersion, and dispersion machine dispersion axle rotating speed is 1000 ~ 1400r/min, and dispersion machine dispersion impeller diameter is 350 ~ 600mm, and jitter time controls at 10 ~ 15min.
According to the present invention, preferably, in described step (2) with ultrasonic generator to coarse fodder liquid ultrasonic disperse, ultrasonic frequency is 25 ~ 35KHz.
According to the present invention, preferably, in described step (3), the mode of rotary filter press is adopt three grades of separation in rotary filter press machine; First step eddy flow machine specification is FXJ-75, and control pressure is 2.5Kpa, and first step eddy flow goes out relative density≤3.5g/cm
3material enter second stage eddy flow machine; Second stage eddy flow machine specification is FXJ-50, and control pressure is 2.0Kpa, and second stage eddy flow goes out relative density≤2.8g/cm
3material enter third stage eddy flow machine; Third stage eddy flow machine specification is FXJ-25, and control pressure is 1.5Kpa, and third stage eddy flow goes out relative density≤2.5g/cm
3material cross 325 ~ 400 mesh sieves.
According to the present invention, preferably, in described step (4) by lower floor's material in 135 ~ 145 DEG C of temperature and 3 ~ 4Kg sterilized under pressure, 30 ~ 50min, be then cooled to 35 ~ 60 DEG C, the ultrasonic sterilizing 10 ~ 50min of 20 ~ 30KHz.
According to the present invention, preferably, the mode of centrifugation in described step (5) carries out centrifugation for adopting horizontal screw centrifuge; Feeding rate controls at 0.1 ~ 0.3m
3/ min, collection relative density is 2.0 ~ 2.5g/cm
3material;
Preferably, grinding mode be first coarse reduction to median size≤5mm, recycling supper micron mill micronizing is to median size≤45 μm, and supper micron mill rotating speed controls at 1000 ~ 1400r/min; Cross 325 ~ 400 mesh sieves after pulverizing and carry out always mixing 20 ~ 40min, then packing at mixer.
It is vital that bentonite material product confrontation montmorillonite uses in different field, according to " national drug standards XGB2011-079 ", cristobalite standard in medicinal smectite standard is the ratio of cristobalite diffraction peak height and montmorillonite feature peak height, must not more than 50.0%; The inventive method processes cristobalite in bentonite material emphatically, the ratio < 50.0% of cristobalite diffraction peak height and montmorillonite feature peak height after the inventive method process, meet national medical standards, the industries such as medicine, food, fodder additives and makeup can be widely used in.
Method of the present invention is suitable for the bentonite material of different areas, and it is better that water content is that the bentonite material of 10 ~ 50wt% is suitable for effect.
Montmorillonite forms primarily of basic igneous rock weathering in alkaline environment, Mohs' hardness 2 ~ 2.5, relative density 2 ~ 2.5g/cm
3, add water expansion, and volume energy increases several times to tens times, and becomes mashed prod; Cristobalite is a kind of mineral polymorph of silicon-dioxide, and point α-cristobalite and two mutation of β-cristobalite, cristobalite belongs to tesseral system, relative density 2.20g/cm
3, Mohs' hardness 6.0 ~ 6.5; Montmorillonite relative density 2 ~ 2.5g/cm
3, cristobalite relative density 2.20g/cm
3, two material relative densities relatively, adopt settling process to be separated and are separated montmorillonite with additive method, cristobalite difficulty is larger.
The present invention becomes in marked difference according to montmorillonite Mohs' hardness 2 ~ 2.5, cristobalite Mohs' hardness 6.0 ~ 6.5, two material Mohs' hardness.Supersound process is carried out to montmorillonite, under hyperacoustic effect, sound wave cavatition is produced between water and montmorillonite, cause the formation of bubble in slurry of mineral, growth and explosion compression, the solid montmorillonite volumetric expansion that particle is tiny, dispersion and produce hydration phenomena, montmorillonite Particle Phase after emulsification reduces proportion, and is dispersed in water formation soliquid.
The present invention has following beneficial effect:
1, the present invention is according to the limit of national medicinal smectite interested party cristobalite content, carries out a large amount of technological experiments and research, obtain method steps of the present invention to the bentonite material in the whole nation; Through process rear of the present invention, cristobalite content meets national medical standards, has wide range of applications.
2, the water-absorbent of montmorillonite is very strong, water-absorbent is primarily of the moisture content of montmorillonite itself, when montmorillonite water content is at below 10wt%, its volumetric expansion and increase several times to tens times after water suction, when water content is at more than 10wt%, montmorillonite water-absorbent, volumetric expansion are very little, are unfavorable for that montmorillonite grain expansion scatters, thus the separation difficulty of other mineral making it wrap up; The present invention carries out drying and processing to bentonite material, and make water content at below 10wt%, turgidity reaches 2.0 ~ 5.0, and montmorillonite is better separated with impurity.Cross 200 ~ 300 mesh sieves after soaking by purified water, remove the impurity of particle diameter >=75 μm, be conducive to the separation and purification of follow-up montmorillonite, make the follow-up montmorillonite purity obtained high.
3, montmorillonite is minimum at occurring in nature particle diameter, and particle diameter is within 2 μm, and its surface energy is larger, generally be gathered into larger particle, the particle diameter of other dirts mainly distributes > 2 μm, together with mutually reuniting, is difficult to separate with montmorillonite; The present invention utilizes ultrasonic wave agglomerated montmorillonite Granular composite and forms suspension, ultrasonic wave produces sound wave cavatition between water and montmorillonite, cause the formation of bubble in slurry of mineral, growth and explosion compression, solid montmorillonite is disperseed, thus its montmorillonite is pulverized in the liquid phase, dispersion; Other dirt is greater than montmorillonite due to proportion and particle diameter, is sunken to material lower floor and is separated, and is more conducive to being separated of montmorillonite and impurity.
4, the present invention utilizes High Temperature High Pressure and ultrasonic synergistic sterilizing, avoids and uses Co
60irradiation sterilization, makes montmorillonite product both meet requirement and the safety of the national drug standards, can reach again the object of sterilizing.
5, the requirement of tool drug safety of the present invention, Clinical efficacy and quality controllability, the simple environmental protection of technique, production efficiency is high, and production cost is low, and quality product is high, is easy to realize industrialized montmorillonite and produces.
Embodiment
Below by specific embodiment, also the present invention will be further described by reference to the accompanying drawings, but be not limited thereto.
Embodiment 1 ~ 3, in embodiment 5 ~ 7 and comparative example 1 ~ 4, bentonite material takes from Shandong, and water content is 23.2wt%, commercial products, and Weifang Yong Lian wilkinite company limited is on sale.
In embodiment 1 ~ 7, comparative example 1 ~ 4 and effect experimental, purified water used is conventional pharmaceutical water, and Shandong Sibangde Pharmaceutical Co., Ltd. provides; Equipment used is conventional equipment, commercial products.
Embodiment 1, a kind of high purity montmorillonite environment-friendly production process, step is as follows:
(1) bentonite material heating-type circular rotary drum drying machine is dried, drum speed controls at 20r/min, opening for feed is with downbeam charging (warm air approach axis is identical with material approach axis), HAI Heated Air Intake temperature is 130 DEG C, air outlet temperature is 90 DEG C, drying 120 minutes in drying machine, being dried to water content is 1wt%;
The mensuration of turgidity is carried out with reference to " Chinese Pharmacopoeia version in 2010 annex IX O ", get dried sample 5.0g, put in 100ml tool plug graduated cylinder, add water 90ml, and jolting mixes, place 10 minutes, jolting therebetween 5 times, is diluted with water to 100ml, then puts upside down shake 20 times, place 30 minutes, recording turgidity is 3.0;
Soak 3h by purified water after drying, the mass ratio of dried bentonite material and purified water is 1:10; Then disperse in dispersion machine, dispersion machine dispersion axle rotating speed is 1400r/min, and dispersion impeller diameter is 500mm, and jitter time controls at 15 minutes; Disperse latter standing 50 minutes, crossed 300 mesh sieves, obtain coarse fodder liquid;
Montmorillonite mean particle size≤35 μm in coarse fodder liquid are measured with Mastersizer2000 particle size analysis instrument;
(2) by coarse fodder liquid 20 DEG C of ultrasonic disperse 50min, ultrasonic frequency is 40KHz, obtains suspended emulsion;
According to " Chinese Pharmacopoeia version in 2010 two annex IX E the 3rd methods ", measure suspended emulsion median size≤8 μm with Mastersizer2000 particle size analysis instrument;
(3) suspended emulsion is carried out three grades of rotary filter press in rotary filter press machine, first step eddy flow machine is FXJ-75, and control pressure is 2.5Kpa, and the first step separates relative density≤3.5g/cm
3material enter second stage eddy flow machine; Second stage eddy flow machine specification is FXJ-50, and control pressure is 2.0Kpa, and the second stage separates relative density≤2.8g/cm
3material enter third stage eddy flow machine; Third stage eddy flow machine specification is FXJ-25, and control pressure is 1.5Kpa, and the third stage separates relative density≤2.5g/cm
3material cross 325 mesh sieves; Standing sedimentation 10h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
Adopt NDJ-1 type Rotary Viscosimeter according to " Chinese Pharmacopoeia version in 2010 two annex VI G second methods ", with No. 4 rotors, rotating speed is per minute 6 turns, and measuring the viscosity of lower floor's material, is 30Pas at the coefficient of dynamic viscosity of 25 DEG CShi lower floor materials;
(4) by lower floor's material in 130 DEG C of temperature and 5Kg sterilized under pressure 50min, be then cooled to 35 DEG C, recycling 30KHz ultrasonic echography sterilizing 50min, obtains sterilizing material;
According to " Chinese Pharmacopoeia version annex XIJ in 2010 " microbial decolorization, measure microbial limit in sterilizing material, meet the regulation of national standard;
(5) utilize horizontal screw centrifuge to carry out centrifugation sterilizing material, feeding rate controls at 0.1m
3/ min, collects relative density≤2.5g/cm
3material, 160 DEG C of dry 240min;
Measure according to " Chinese Pharmacopoeia version annex VIIIL in 2010 " dry weightless mensuration, moisture≤3wt%;
Be crushed to median size≤5mm with primary crusher after drying completes, then cross 325 mesh sieves after being crushed to median size≤45 μm with supper micron mill, obtain montmorillonite of the present invention;
Detect according to " national drug standards XGB2011-079 " relevant particle size determination, the weight not crossing 325 mesh sieve particles is no more than 1wt%;
After having sieved, put in mixer and always mix, always doing time is 40 minutes, then packing finished product.
Embodiment 2, a kind of high purity montmorillonite environment-friendly production process, step is as follows:
(1) bentonite material 90 DEG C being dried to water content is 10wt%, is uniformly dispersed, leaves standstill 30min, cross 200 mesh sieves, obtain coarse fodder liquid by purified water after soaking 1h; Described bentonite material: purified water is 1:5, mass ratio;
(2) by coarse fodder liquid 20 DEG C of ultrasonic disperse 10min, ultrasonic frequency is 15KHz, obtains suspended emulsion;
(3) suspended emulsion rotary filter press is removed relative density > 2.5g/cm
3material after, cross 325 mesh sieves, standing sedimentation 2h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 130 DEG C of temperature and 3Kg sterilized under pressure 50min, be then cooled to 35 DEG C, the ultrasonic sterilizing 50min of 15KHz, obtains sterilizing material;
(5) sterilizing material is carried out centrifugation, collecting relative density is≤2.5g/cm
3material, 90 DEG C of dry 240min; Be crushed to median size≤5mm with primary crusher after drying completes, then cross 325 mesh sieves after being crushed to median size≤45 μm with supper micron mill, obtain montmorillonite of the present invention.
Embodiment 3, a kind of high purity montmorillonite environment-friendly production process, step is as follows:
(1) bentonite material 160 DEG C being dried to water content is 0.5wt%, is uniformly dispersed, leaves standstill 50min, cross 300 mesh sieves, obtain coarse fodder liquid by purified water after soaking 3h; Described bentonite material: purified water is 1:10, mass ratio;
(2) by coarse fodder liquid 60 DEG C of ultrasonic disperse 50min, ultrasonic frequency is 40KHz, obtains suspended emulsion;
(3) suspended emulsion rotary filter press is removed relative density > 2.5g/cm
3material after cross 400 mesh sieves, standing sedimentation 10h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 151 DEG C of temperature and 5Kg sterilized under pressure 30min, be then cooled to 60 DEG C, the ultrasonic sterilizing 10min of 30KHz, obtains sterilizing material;
(5) sterilizing material is carried out centrifugation, collecting relative density is≤2.5g/cm
3material, 160 DEG C of dry 120min; Be crushed to median size≤5mm with primary crusher after drying completes, then cross 400 mesh sieves after being crushed to median size≤35 μm with supper micron mill, obtain montmorillonite of the present invention.
Embodiment 4, with different areas wilkinite for feedstock purification montmorillonite:
Select the Inner Mongol, Shandong, Guangxi, each three places, Sichuan to get bentonite material, bentonite material quality is as shown in table 1:
The quality of montmorillonite in table 1 different areas, different bentonite material
Step is as follows:
(1) by the bentonite material of above-mentioned different areas, different quality, dry 4 hours for 105 DEG C, mensuration water content is 0.51 ~ 1.02wt%; Taking the above-mentioned bentonite material of having dried of 100g respectively joins in the beaker of 2000ml, and the purified water adding 1000ml soaks 2h, is uniformly dispersed with electromagnetism dispersion machine, controlling electromagnetic dispersion machine rotating speed is 1000r/min, jitter time is 12min, crosses 300 mesh sieves, obtain coarse fodder liquid after leaving standstill 30min;
(2) by coarse fodder liquid ultrasonic disperse 30min in ultrasonic generator, temperature controls at 60 DEG C, and ultrasonic frequency is 30KHz, obtains suspended emulsion;
(3) suspended emulsion wet cyclone is removed relative density > 2.5g/cm
3material after cross 325 mesh sieves, standing sedimentation 2h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture with suction pipe, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 151 DEG C of temperature and 5Kg sterilized under pressure 30min, be then cooled to 60 DEG C, the ultrasonic sterilizing 30min of 20KHz, obtains sterilizing material;
(5) getting sterilizing material 90ml is respectively charged in 3 centrifuge tubes, and often pipe loads 30ml, and with laboratory tube centrifuge 10 minutes, controls centrifuge speed was 2000r/min, removes the water layer on upper strata after centrifugal end with suction pipe, collection relative density≤2.5g/cm
3the material being in middle level 105 DEG C dry 4 hours; Be crushed to mean particle size≤40 μm, cross 325 mesh sieves, obtain montmorillonite of the present invention.
X-ray powder diffraction is tested:
Get montmorillonite sample obtained above and carry out the experiment of X-ray powder diffraction, record diffracting spectrum, with the baseline of collection of illustrative plates for bottom line, measure montmorillonite characteristic peak, cristobalite diffraction peak summit respectively to the height of bottom line, calculate the ratio of each peak height relative to montmorillonite feature peak height, result is as shown in table 2:
The result of cristobalite in table 2 different areas, different bentonite material montmorillonite
According to the ratio of the cristobalite X-ray powder diffraction peak height in " national drug standards XGB2011-079 " medicinal smectite standard and montmorillonite feature peak height, must not more than 50.0%.After the inventive method process, the ratio < 50% of cristobalite X-ray powder diffraction peak height and montmorillonite feature peak height, meets national standard, can be applied to the industries such as medicine, food, fodder additives and makeup.
The drying of embodiment 5, bentonite material, the impact processed product montmorillonite yield and foreign matter content that pulverizes and sieves, step is as follows:
(1) by 300g bentonite material, water content is 23.2wt%, and the peak height of other impurity diffraction peaks and the ratio of montmorillonite feature peak height are 90%; Dry 4 hours with chamber oven 105 DEG C, mensuration water content is 0.51 ~ 1.02wt%; Taking the above-mentioned bentonite material of having dried of 100g joins in the beaker of 2000ml, the purified water adding 1000ml soaks 3h, be uniformly dispersed with electromagnetism dispersion machine, controlling electromagnetic dispersion machine rotating speed is 1000r/min, jitter time is 10min, cross 300 mesh sieves after leaving standstill 30min, obtain coarse fodder liquid, montmorillonite grain diameter Mastersizer2000 particle size analysis instrument measures particle diameter≤48 μm;
(2) by coarse fodder liquid ultrasonic disperse 50min in ultrasonic generator, temperature controls at 60 DEG C, and ultrasonic frequency is 35KHz, obtains suspended emulsion;
(3) suspended emulsion wet cyclone is removed relative density > 2.5g/cm
3material after cross 325 mesh sieves, standing sedimentation 2h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture with suction pipe, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 150 DEG C of temperature and 5Kg sterilized under pressure 30min, be then cooled to 60 DEG C, the ultrasonic sterilizing 30min of 20KHz, obtains sterilizing material;
(5) getting sterilizing material 90ml is respectively charged in 3 centrifuge tubes, often pipe loads 30ml, and with laboratory tube centrifuge 10 minutes, control centrifuge speed was 2000r/min, remove the water layer on upper strata after centrifugal end with suction pipe, collection density is 2.0 ~ 2.5g/cm
3the material being in middle level 105 DEG C dry 4 hours; Be crushed to mean particle size≤45 μm, cross 325 mesh sieves, obtain montmorillonite of the present invention.
Get montmorillonite sample obtained above and carry out the experiment of X-ray powder diffraction, Fig. 1 is the X-ray diffraction spectrogram of embodiment 5.
Comparative example 1,
This comparative example step, with embodiment 5, is pulverized and crosses 325 mesh sieves after drying unlike bentonite material in step (1).
Get the montmorillonite sample after above-mentioned purification and carry out the experiment of X-ray powder diffraction, Fig. 2 is the X-ray diffraction spectrogram of comparative example 1.
Comparative example 2,
This comparative example step, with embodiment 5, does not carry out drying and processing unlike bentonite material in step (1).
Get montmorillonite sample obtained above and carry out the experiment of X-ray powder diffraction, Fig. 3 is the X-ray diffraction spectrogram of comparative example 2.
Calculate the yield (the montmorillonite quality of output and the ratio of bentonite material quality) of montmorillonite in embodiment 5, comparative example 1 and comparative example 2, result is as shown in table 3.
Measure according to other impurity in " national drug standards XGB2011-079 " medicinal smectite standard in embodiment 5, comparative example 1 and comparative example 2, the peak height of other impurity diffraction peaks and the ratio of montmorillonite feature peak height must not more than 70%.
Table 3
As can be seen from Table 3, montmorillonite very easily hydration swelling in embodiment 5, form suspension, and there is not aquation in other impurity such as quartz, and the proportion of the sandstone such as the quartz that particle is larger is greater than montmorillonite, subsidence rate is very fast, sedimentation voluntarily in solution system, in solution after dispersion, montmorillonite suspension and quartz wait sandstone throw out interface clear, good separating effect, and yield is high, the montmorillonite quality obtained is better, the ratio of other impurity diffraction peaks and montmorillonite feature peak height is 28.6%, meets national medical standards.
After in comparative example 1, bentonite material is pulverized, the sandstone such as the quartz that particle is larger are pulverized too, form tiny particle, after montmorillonite aquation, surface-area increases the particle forming carrier tiny with sandstone such as quartz and jointly forms suspensoid, the particle settling rates that the sandstone such as quartz are tiny is caused to reduce, in solution after dispersion, montmorillonite suspension and quartz wait sandstone throw out interface fuzzy, inferior separating effect, in the montmorillonite be separated, quartz waits sandstone content high, the montmorillonite obtained is second-rate, the ratio of other impurity diffraction peaks and montmorillonite feature peak height is 72.1%, exceed national medical standards.
In comparative example 2, montmorillonite moisture content is lower, and extent of hydration is higher, and more easily meet water disintegration and expand, when montmorillonite moisture content is higher than more than 10wt%, extent of hydration is very low, and montmorillonite turgidity is low; In solution after dispersion, montmorillonite suspension and quartz wait sandstone throw out interface clear, and the ratio of other impurity diffraction peaks and montmorillonite feature peak height is 19.5%, meets national medical standards.But there is the non-disintegration of a large amount of montmorillonites to expand, with the sandstone coprecipitation such as quartz in beaker bottom, montmorillonite yield is very low.
Embodiment 6, high temperature high pressure process and supersonic synergetic effect are on the impact of sterilising effect, and step is as follows:
(1) by 300g bentonite material, water content is 23.2wt%, with chamber oven 105 DEG C dry to water content be 8wt%; Taking the above-mentioned bentonite material of having dried of 100g joins in the beaker of 2000ml, and the purified water adding 1000ml soaks 3h, is uniformly dispersed with electromagnetism dispersion machine, controlling electromagnetic dispersion machine rotating speed is 1200r/min, jitter time is 15min, crosses 300 mesh sieves, obtain coarse fodder liquid after leaving standstill 50min;
(2) by coarse fodder liquid ultrasonic disperse 50min in ultrasonic generator, temperature controls at 60 DEG C, and ultrasonic frequency is 40KHz, obtains suspended emulsion;
(3) suspended emulsion wet cyclone is removed relative density > 2.5g/cm
3material after cross 325 mesh sieves, standing sedimentation 1h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture with suction pipe, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 150 DEG C of temperature and 5Kg sterilized under pressure 30min, be then cooled to 60 DEG C, the ultrasonic sterilizing 30min of 20KHz, obtains sterilizing material;
(5) getting sterilizing material 90ml is respectively charged in 3 centrifuge tubes, often pipe loads 30ml, and with laboratory tube centrifuge 10 minutes, control centrifuge speed was 2000r/min, remove the water layer on upper strata after centrifugal end with suction pipe, collection relative density is 2.0 ~ 2.5g/cm
3the material being in middle level 105 DEG C dry 4 hours; Be crushed to mean particle size≤45 μm, cross 325 mesh sieves, obtain montmorillonite of the present invention.
Get 10g montmorillonite obtained above according to " Chinese Pharmacopoeia version annex XIJ in 2010 " microbial decolorization, carry out limit test of microbe, record detected result.
Comparative example 3,
The step of this comparative example, with embodiment 6, does not carry out ultrasonic sterilizing unlike in step (4) after 150 DEG C of temperature and 5Kg sterilized under pressure.
Get 10g montmorillonite obtained above according to " Chinese Pharmacopoeia version annex XIJ in 2010 " microbial decolorization, carry out limit test of microbe, record detected result.
The microorganism detection result of embodiment 6 and comparative example 3 is as shown in table 5.
Table 5
Analyzed from table 5, the successful of high temperature high pressure process and supersonic synergic sterilizing is better than the effect of only carrying out autoclave sterilization process.
Embodiment 7, drying temperature are on the impact of smectite structure, and step is as follows:
(1) by 300g bentonite material, water content is 23.2wt%, dries 1 hour with chamber oven 160 DEG C; Taking the above-mentioned bentonite material of having dried of 100g joins in the beaker of 2000ml, and the purified water adding 1000ml soaks 3h, is uniformly dispersed with electromagnetism dispersion machine, controlling electromagnetic dispersion machine rotating speed is 1400r/min, jitter time is 14min, crosses 300 mesh sieves, obtain coarse fodder liquid after leaving standstill 30min;
(2) by coarse fodder liquid ultrasonic disperse 50min in ultrasonic generator, temperature controls at 60 DEG C, and ultrasonic frequency is 40KHz, obtains suspended emulsion;
(3) suspended emulsion wet cyclone is removed relative density > 2.5g/cm
3material after cross 325 mesh sieves, standing sedimentation 2h, obtains sedimentation feed liquid; Remove sedimentation feed liquid upper strata moisture with suction pipe, when obtaining 25 DEG C, coefficient of dynamic viscosity is lower floor's material of 20 ~ 40Pas;
(4) by lower floor's material in 150 DEG C of temperature and 5Kg sterilized under pressure 30min, be then cooled to 60 DEG C, the ultrasonic sterilizing 30min of 20KHz, obtains sterilizing material;
(5) getting sterilizing material 90ml is respectively charged in 3 centrifuge tubes, often pipe loads 30ml, and with laboratory tube centrifuge 10 minutes, control centrifuge speed was 2000r/min, remove the water layer on upper strata after centrifugal end with suction pipe, collection relative density is 2.0 ~ 2.5g/cm
3the material being in middle level 160 DEG C dry 4 hours; Be crushed to mean particle size≤45 μm, cross 325 mesh sieves, obtain montmorillonite of the present invention.
Get 4g montmorillonite obtained above and grind to form fine powder; Get fine powder appropriate, be placed on load sample frame, load sample frame is put into moisture eliminator (containing saturated nacl aqueous solution, relative humidity about 75% when 20 DEG C) in after about 12 hours take out, sample on load sample frame is flattened, measure according to x-ray powder diffraction (Chinese Pharmacopoeia version in 2010 two annex IX F), in the scope interscan of diffraction angle (2 θ) 2 ° to 80 °, Fig. 4 is the montmorillonite X-ray diffracting spectrum that embodiment 7 obtains.Fig. 4 is consistent with the montmorillonite characteristic peak (diffraction angle (2 θ) is about 5.8 °, 19.8 ° and 61.9 ° respectively) in montmorillonite standard substance X-ray diffracting spectrum (Fig. 5), shows that drying does not destroy montmorillonite chemical structure under 160 DEG C of conditions.
Comparative example 4,
This comparative example step, with embodiment 7, is 400 DEG C unlike bentonite material bake out temperature.Get montmorillonite that this comparative example of 4g obtains to grind to form fine powder and do X-ray diffracting spectrum, as shown in Figure 6; Montmorillonite characteristic peak (diffraction angle (2 θ) is about 5.8 °, 19.8 ° and 61.9 ° respectively) wherein (2 θ) is about 5.8 ° of diffraction angle disappearances, shows under 400 DEG C of conditions, dry the destruction to montmorillonite chemical structure generation essence.
Effect experimental
Experiment 1, supersound process are on the impact of montmorillonite in bentonite material and magazins' layout effect:
This experiment carries out supersound process to the suspended emulsion that the bentonite material after soaking is formed, and ultrasonic frequency is 40KHz, with the change of particle in ultrasonic rear suspended emulsion before ultrasonic with electron microscope scanning analysis.Fig. 7 is the electron micrograph of the suspended emulsion that ultrasonic front bentonite material is formed, and Fig. 8 is the electron micrograph of the suspended emulsion that ultrasonic rear bentonite material is formed; The enlargement ratio of electron micrograph is 20,000 times.
Because cristobalite Mohs' hardness is comparatively large, as shown in Figure 7, under this frequency condition, produce sound wave cavatition less, pulverize in liquid phase and dispersion effect poor, cause solid cristobalite particle larger, volume does not expand, and does not produce hydration phenomena, and relative montmorillonite proportion in water is comparatively large and produce precipitation.And montmorillonite Mohs' hardness is less, as shown in Figure 8, under this frequency condition, sound wave cavatition is obvious, produces hydration phenomena, pulverize in liquid phase and dispersion effect better.
Experiment 2, the water content of bentonite material before immersion are on the impact of montmorillonite turgidity:
Take the bentonite material trial-product 7 parts that water content is 23.2wt% respectively, every part is 7g, be respectively sample 1, sample 2, sample 3, sample 4, sample 5, sample 6, sample 7, sample 1-6 chamber oven dry respectively under 130 DEG C, 120 DEG C, 110 DEG C, 100 DEG C, 90 DEG C, 80 DEG C temperature condition, drying time is 1 hour, and sample 7 is dried; Concrete steps are as follows:
Sample thief 7 and each 5.0g of sample 1-6 after drying, be placed in 100ml tool plug graduated cylinder respectively, add water 90ml, powerful jolting, and mixing, places 10 minutes, and jolting therebetween for several times, is diluted with water to 100ml, then puts upside down shake 20 times, place 30 minutes; Put upside down shake again 20 times, place 24 hours, carry out the mensuration of turgidity with reference to " Chinese Pharmacopoeia version in 2010 annex IX O ", measurement result is as shown in table 4.
Table 4
Measure turgidity and should be 2.0 ~ 5.0, as shown in Table 4, when bentonite material water content constantly increases, turgidity constantly reduces, and when bentonite material water content is at 9.8wt%, turgidity is close to bottom line 2.0.