CN103072168B - Method for increasing output power of drum chipper and dual motor drive drum chipper - Google Patents
Method for increasing output power of drum chipper and dual motor drive drum chipper Download PDFInfo
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- CN103072168B CN103072168B CN201310008058.6A CN201310008058A CN103072168B CN 103072168 B CN103072168 B CN 103072168B CN 201310008058 A CN201310008058 A CN 201310008058A CN 103072168 B CN103072168 B CN 103072168B
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- drum
- belt pulley
- main shaft
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- pedestal
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Abstract
The invention discloses a method for increasing the output power of a drum chipper and a dual motor drive drum chipper. A knife drum is installed on a main shaft; a large belt pulley is installed at each end of the main shaft; a steel frame base is installed on each side of the knife drum; then two low-voltage drive motors are respectively installed on the two steel frame bases; the output shaft of each low-voltage drive motor is connected with a small belt pulley; power is transmitted through belts between the small belt pulleys and the corresponding large belt pulleys; when the two low-voltage drive motors are synchronously started, the small belt pulleys drive the large belt pulleys through the belts; and the two large belt pulleys synchronously drive the knife drum to rotate. The drum chipper has the advantages that the two low-voltage drive motors are adopted to drive the knife drum to rotate, the productivity of the drum chipper is equal to that of a large chipping machine adopting high-voltage motors, the drum chipper can be utilized in a condition that no high tension electricity exists and has high universality, the cost is effectively saved, the mode of driving at two ends of the main shaft is adopted, the stress state of the main shaft and a bearing is improved, and the service life of the main shaft is effectively prolonged.
Description
Technical field
The present invention relates to a kind of drum chipper that log is chipped, relate in particular to a kind of method and the Dual-motors Driving drum chipper that promote drum chipper power output, user can be allowed when not having high voltage source, and production capacity has and significantly improves.
Background technology
Drum chipper is the special equipment preparing wood chip, is widely used in paper mill, Particleboard Factory, fibre-board plant and Chip Production base.Log, brush wood, undersized log etc. can be cut into the industrial wood chip of certain specification by drum chipper; Drum chipper is made up of the part such as frame, cutter drum, feed roller group, case, electric-control system, and compact overall structure is reasonable, easy and simple to handle, and production capacity is large, and adaptability to raw material is strong, is the ideal equipment of production high-quality wood chip.
Drum chipper operation principle drives cutter drum to rotate by motor, and cutter drum is fixed with blade, and when log delivers to cutter drum by feed roller group, the cutter drum of rotation will be chipped to log, produces the industrial wood chip of needs.
Along with the increase of manufacturing enterprise's scale, need the drum chipper of large production capacity, the driving power of existing motor and production capacity are directly proportionals, but when power of motor is more than 315kW, just need to adopt high-voltage motor to drive, and production scene does not often possess the condition of high-tension electricity, in these instances difficulty is caused to production; Even if possessed the condition of installation high-voltage motor, use the cost of high-voltage motor also higher.
Summary of the invention
An object of the present invention is to provide a kind of method promoting drum chipper power output, has both met the demand of user to wood chipping equipment power, can tackle again the actual conditions that production scene does not have high voltage source; By adopting two drive motors band moving knife drums, overcoming the driving force of existing drum chipper when not having high-voltage motor not enough, thus realizing object of the present invention.
Two of object of the present invention is to provide a kind of bi-motor drum chipper.
Technical problem solved by the invention can realize by the following technical solutions:
A kind of method promoting drum chipper power output, it is arranged on a main shaft by cutter drum, and at main shaft two ends, one big belt pulley is respectively installed, then in cutter drum both sides, one steelframe pedestal is respectively installed, again two low-voltage driving motors are arranged on two steelframe pedestals respectively, the output shaft of each low-voltage driving motor connects a small belt pulley, transmits power between small belt pulley and corresponding big belt pulley by belt; When two low-voltage driving motor in synchrony start, small belt pulley is by belt drive big belt pulley, and two big belt pulleys synchronously drive cutter drum to rotate.
A kind of Dual-motors Driving drum chipper, it comprises:
One cutter drum;
Be fixedly mounted on the main shaft at Dao Gu center in the axial direction;
Support, described main shaft two ends are supported on described support by bearing block;
Two respectively key be located at the big belt pulley on main shaft two ends;
Two steelframe pedestals be arranged on outside cutter drum two ends, each steelframe pedestal comprises a pedestal fixed with ground and the support be arranged on above pedestal, and the relative position between support and pedestal is by a tensioning bolt adjustment;
Be arranged on two low-voltage driving motors on each support;
Be arranged on the small belt pulley on the output shaft of each low-voltage driving motor by shaft coupling, between described small belt pulley and corresponding big belt pulley, transmit power by belt; Described tensioning bolt regulates the rate of tension of belt by the relative position between adjusting pole and pedestal.
In a preferred embodiment of the invention, the power output of two drive motors is 220kW or 250kW.
Beneficial effect of the present invention is:
Use two low pressure common electric machines to drive cutter drum to rotate, its production capacity is suitable with the large-scale wood chipping equipment of use high-voltage motor, can use, highly versatile when not having high-tension electricity; Use common electric machine drives, and effectively saves cost; The mode adopting main shaft two ends to drive, improves the force-bearing situation of main shaft and bearing, effectively extends the service life of main shaft.
Accompanying drawing explanation
Fig. 1 is a kind of bi-motor drum chipper of the present invention schematic diagram in the specific implementation.
Fig. 2 is the schematic diagram of Fig. 1 along A-A direction.
Fig. 3 is a kind of bi-motor drum chipper of the present invention drives structure schematic diagram in the specific implementation.
Fig. 4 for a kind of bi-motor drum chipper of the present invention adopted in the specific implementation cutter drum part-structure schematic diagram.
Fig. 5 is the structural representation of a kind of bi-motor drum chipper of the present invention motor part in the specific implementation.
Fig. 6 is the structural representation of a kind of bi-motor drum chipper of the present invention motor part in the specific implementation.
Detailed description of the invention
The technological means realized for making the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the present invention further.
As depicted in figs. 1 and 2, the driving principle of the bi-motor drum chipper provided in figure is:
Low-voltage driving motor 130,230 drives small belt pulley 120,220 to rotate by shaft coupling 121,221, belt 122,222 is enclosed within small belt pulley 120,220 and big belt pulley 100,200 respectively, drive motors 130,230 rotates, by shaft coupling 121,221, small belt pulley 120,220, belt 122,222, big belt pulley 100,200 drives main shaft 50 to rotate, and synchronously drives from two ends cutter drum 60 to rotate.
As shown in Figure 3 and Figure 4, in cutter drum 60 center, main shaft 50 is installed, main shaft 50 two ends are stretched out from cutter drum 60, its extension is set with expansion set 111,211, bearing in bearing block 110,210 is arranged on main shaft 50 respectively by expansion set 111,211, and main shaft 50 two ends are supported on support 61 from bearing block 110,210.
Big belt pulley 100,200 respectively key is located at main shaft 50 two ends, be provided with drive motors 130,230 to cutter drum 60 bilateral symmetry, this drive motors 130,230 is 250kW low voltage motor, its drive motors 130,230 output shaft is connected with belt lace wheel shaft respectively by shaft coupling 121,221, and cuticle tape spool is built respectively small belt pulley 120,220; Belt 122 is around small belt pulley 120 with on big belt pulley 100, and belt 222 is around on small belt pulley 220 and big belt pulley 200.
As shown in Figure 5 and Figure 6, steelframe pedestal 240 and steelframe pedestal 140 symmetry are arranged on outside cutter drum 60 two ends; The support 141 that steelframe pedestal 140 comprises upper end and the pedestal 142 be arranged on below support 141, pedestal 142 and ground fix, drive motors 130 is arranged on support 141, can there is relative displacement with pedestal 142 by tensioning bolt 143 in support 141, thus reach tensioning or unclamp the object of belt 122.
The support 241 that steelframe pedestal 240 comprises upper end and the pedestal 242 be arranged on below support 241, pedestal 242 and ground fix, drive motors 230 is arranged on support 241, can there is relative displacement with pedestal 242 by tensioning bolt 243 in support 241, thus reach tensioning or unclamp the object of belt 222.
When actual operation, two drive motors 130,230 of cutter drum 60 both sides operate simultaneously and drive small belt pulley 120,220, small belt pulley 120,220 drives big belt pulley 100,200 to rotate respectively by belt 122,222, and rotation direction as illustrated by the arrows in fig. 1; The synchronous drive shaft 50 of big belt pulley 100,200 is rotated, thus band moving knife drum 60 rotates.
Timber enters from the feeding roller 301 of supply transmission system 300 side of equipment, after the feedstock direction adjusting timber and angle, enters cutter drum 60 and cuts by balance staff 302.
Because the present invention adopts drive motors 130,230 symmetry of two 250kW to drive, theoretical power output can reach 250 × 2=500W, does not need high-voltage motor to reach high-power output, can meet the demand of large-scale Cutting machine to power output; The present invention can use in the various occasion of high voltage source that cannot provide, and is adapted at all kinds of occasion and uses, have very strong versatility.
Moreover owing to adopting the symmetrical mode drive shaft driven, the torsional forces size and Orientation that main shaft 50 is subject to is comparatively even, and bending or distortion not easily occur main shaft 50, effectively carry the service life extending whole wood chipping equipment.
Moreover the cost using two 250W drive motors to consume uses the cost of high-voltage motor under same condition, economical and practical in the middle of the production of reality.
More than show and describe general principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (2)
1. one kind promotes the method for drum chipper power output, it is arranged on a main shaft by cutter drum, and at main shaft two ends, one big belt pulley is respectively installed, then in cutter drum bilateral symmetry, one steelframe pedestal is installed, again two low-voltage driving motors to be arranged on respectively on two steelframe pedestals and relatively described cutter drum is symmetrical arranged, the output shaft of each low-voltage driving motor connects a small belt pulley, transmits power between small belt pulley and corresponding big belt pulley by belt; When two low-voltage driving motor in synchrony start, small belt pulley is by belt drive big belt pulley, and the synchronous and symmetrical cutter drum that drives of two big belt pulleys rotates.
2. a Dual-motors Driving drum chipper, it comprises:
One cutter drum;
Be fixedly mounted on the main shaft at Dao Gu center in the axial direction;
Support, described main shaft two ends are supported on described support by bearing block; It is characterized in that, also comprise:
Two respectively key be located at the big belt pulley on main shaft two ends, two big belt pulleys relatively described cuttves drum is symmetrical;
Two steelframe pedestals be arranged on outside cutter drum two ends, each steelframe pedestal comprises a pedestal fixed with ground and the support be arranged on above pedestal, and the relative position between support and pedestal is by a tensioning bolt adjustment;
Be arranged on two low-voltage driving motors on each support, two relatively described cutter drums of low-voltage driving motor are symmetrical arranged;
Be arranged on the small belt pulley on the output shaft of each low-voltage driving motor by shaft coupling, between described small belt pulley and corresponding big belt pulley, transmit power by belt; Described tensioning bolt regulates the rate of tension of belt by the relative position between adjusting pole and pedestal; The power output of two low-voltage driving motors is 250kW.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310008058.6A CN103072168B (en) | 2013-01-09 | 2013-01-09 | Method for increasing output power of drum chipper and dual motor drive drum chipper |
Applications Claiming Priority (1)
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CN201310008058.6A CN103072168B (en) | 2013-01-09 | 2013-01-09 | Method for increasing output power of drum chipper and dual motor drive drum chipper |
Publications (2)
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CN103072168A CN103072168A (en) | 2013-05-01 |
CN103072168B true CN103072168B (en) | 2015-01-07 |
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CN201310008058.6A Expired - Fee Related CN103072168B (en) | 2013-01-09 | 2013-01-09 | Method for increasing output power of drum chipper and dual motor drive drum chipper |
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Families Citing this family (1)
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CN104802269A (en) * | 2015-04-13 | 2015-07-29 | 江苏大唐机械有限公司 | Cleaning roller assembly of drum chipper |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2649290Y (en) * | 2003-08-13 | 2004-10-20 | 北京林业大学工学院 | Energy-saving drum short-cutter wood chipping machine |
US20070157992A1 (en) * | 2005-12-16 | 2007-07-12 | Arrow Speed Controls Limited | AC servo motor veneer lathe drive system |
CN100553910C (en) * | 2006-12-31 | 2009-10-28 | 河南农业大学 | Novel non-fastenning-shaft timber wood rotary shaver |
CN201552632U (en) * | 2009-12-10 | 2010-08-18 | 贵州赤天化纸业股份有限公司 | Drum-type chipper for cutting bamboo |
CN203062918U (en) * | 2013-01-09 | 2013-07-17 | 上海恒纽科技发展有限公司 | Drum type chipper |
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2013
- 2013-01-09 CN CN201310008058.6A patent/CN103072168B/en not_active Expired - Fee Related
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