CN103068552B - Automatic Operation Method of Injection Molding Machine - Google Patents

Automatic Operation Method of Injection Molding Machine Download PDF

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Publication number
CN103068552B
CN103068552B CN201180038627.0A CN201180038627A CN103068552B CN 103068552 B CN103068552 B CN 103068552B CN 201180038627 A CN201180038627 A CN 201180038627A CN 103068552 B CN103068552 B CN 103068552B
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injection nozzle
injection
molten resin
viscosity
resin
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CN103068552A (en
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井上玲
樽家宏治
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Toyo Innovex Co Ltd
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Toyo Machinery and Metal Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7646Measuring, controlling or regulating viscosity

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The viscosity measurement and viscosity adjustment of the molten resin used for injection molding by the injection molding machine are automatically performed. When the automatic operation of the molded product is performed, the injection number counting unit (17) counts the injection number of the molten resin injected from the injection nozzle (3), when the counted injection number reaches a preset specified value, the viscosity of the molten resin injected from the injection nozzle (3) is automatically calculated, and when the calculated viscosity of the molten resin is not contained in the specified resin viscosity range, the temperature adjusting unit (15) changes the set temperature of the heater (10) to adjust the viscosity of the molten resin to be contained in the specified resin viscosity, and then the automatic operation of molding the molded product is repeatedly started again. Thus, the viscosity measurement and viscosity adjustment of the molten resin can be automatically performed during the automatic operation of continuously producing molded articles by the injection molding machine.

Description

The automatic operation method of injection machine
Technical field
The cavity injection that the present invention relates to the mould of mold closing is manufactured the automatic operation method of the injection machine of formed products by the resin after heating cylinder melting, especially relate to the viscosity of mensuration molten resin and the resin of suitable regulation viscosity is used in injection moulding, the automatic operation method of the injection machine that certified products are shaped can be realized thus.
Background technology
Utilize injection moulding to be shaped in the injection machine of formed products, require the resin viscosity of the molten resin of the cavity injection suitably guaranteed to mould.A kind of technology that can be measured the viscosity of the resin being used in injection moulding by injection machine self is Patent Document 1 discloses from what file an application with the same applicant of the application.
[at first technical literature]
[patent document]
[patent document 1] Japan Patent No. 3732821 publication
Summary of the invention
[inventing the problem that will solve]
But, in described patent document 1, although the viscosity of the molten resin of the cavity injection to mould can be measured, but such as use the resin material of the same kind of same manufacturer, when carrying out meter action by same equipment (same injection machine) under same molding condition, if such as use the resin material that the batch of resin material is different, then because of the difference of batch, resin viscosity can produce variation, therefore in order to use the resin of the viscosity of regulation to carry out injection moulding accurately, when resin batch changes, carry out resin viscosity and whether be accommodated in mensuration in prescribed limit, afterwards, based on the information obtained from this measurement result, the adjustment of resin viscosity is carried out as artificial operation, therefore actual conditions need miscellaneous operation.
The present invention makes in view of above-mentioned problem, its object is to the automatic operation method that a kind of injection machine is provided, it is before the automatic operation midway or be shaped utilizing injection machine to manufacture formed products continuously starts, realize the automation that the viscosimetric analysis of molten resin, the viscosimetric analysis of molten resin and viscosity adjust, improve convenience.
[for solving the means of problem]
The feature of the invention of the automatic operation method of injection machine is,
In described injection machine, rotate by making the screw rod in heating cylinder and retreat the measurement process carrying out molten resin, afterwards, as injection process, by before making described screw rod and then from the cavity injection molten resin of injection nozzle to mould being arranged on described heating cylinder front end
Described injection machine possesses: the material feeding number from described injection nozzle injecting molten resin is carried out to the material feeding counting number unit counted; The rotary drive unit that described screw rod rotates is made when carrying out described measurement process; And the advance and retreat driver element that described injection nozzle is retreated,
To advance being made described injection nozzle by this advance and retreat driver element and with the automatic operation of described contacting dies and Iteratively forming formed products, by described material feeding counting number unit, the material feeding number from described injection nozzle injecting molten resin is counted, when the material feeding number that this count down to reaches specified value, described advance and retreat driver element makes described injection nozzle retreat, thus under the state making described injection nozzle and described mould retreat non-contiguously, calculate the viscosity of the molten resin penetrated from described injection nozzle
After the viscosity calculating this molten resin, described advance and retreat driver element makes described injection nozzle and described contacting dies, again starts the automatic operation of the shaping repeatedly forming product.
The feature of the invention of the automatic operation method of injection machine is,
In described injection machine, rotate by making the screw rod in heating cylinder and retreat the measurement process carrying out molten resin, afterwards, as injection process, by before making described screw rod and then from the cavity injection molten resin of injection nozzle to mould being arranged on described heating cylinder front end
Described injection machine possesses: the working time for this injection machine carries out the timing unit counted; The rotary drive unit that described screw rod rotates is made when carrying out described measurement process; And the advance and retreat driver element that described injection nozzle is retreated,
To advance being made described injection nozzle by this advance and retreat driver element and with the automatic operation of described contacting dies and Iteratively forming formed products, the working time of described timing unit to described injection machine is utilized to count, when the working time that this count down to reaches the stipulated time, described advance and retreat driver element makes described injection nozzle retreat, thus under the state making described injection nozzle and described mould retreat non-contiguously, calculate the viscosity of the molten resin penetrated from described injection nozzle
After the viscosity calculating this molten resin, described advance and retreat driver element makes described injection nozzle and described contacting dies, again starts the automatic operation of the shaping repeatedly forming product.
The feature of the invention of the automatic operation method of injection machine is,
The judgement of the viscosity of the molten resin calculated described in carrying out, time in the scope that the viscosity of this molten resin is not accommodated in the resin viscosity of regulation, thermostat unit carries out the change of the design temperature of the heater be arranged on described heating cylinder, the viscosity of the molten resin penetrated from described injection nozzle is adjusted to thus in the scope of the resin viscosity being accommodated in regulation.
[invention effect]
According to the present invention, when carrying out the automatic operation of Iteratively forming formed products, material feeding counting number unit is utilized to count for the material feeding number from injection nozzle injecting molten resin, when the material feeding number count down to reaches the specified value preset, as resin viscosity measurement pattern, automatically calculate the viscosity of the molten resin from injection nozzle injection, time in the scope that the viscosity of calculated molten resin is not accommodated in the resin viscosity of regulation, thermostat unit is utilized to carry out the change of the design temperature of heater, the viscosity of molten resin is adjusted to the resin viscosity being accommodated in regulation, then and then, again start the automatic operation of the shaping repeatedly forming product.Thus, automatically carry out resin viscosity measurement pattern in the automatic operation midway utilizing injection machine to manufacture formed products continuously, automatically can carry out the viscosimetric analysis of molten resin, viscosity adjustment on this basis thus, the raising of convenience can be realized.
In addition, according to the present invention, when carrying out the automatic operation of Iteratively forming formed products, the working time of timing unit to injection machine is utilized to count, when the working time count down to reaches the stipulated time, as resin viscosity measurement pattern, automatically calculate the viscosity of the molten resin from injection nozzle injection, time in the scope that the viscosity of the molten resin calculated is not accommodated in the resin viscosity of regulation, thermostat unit is utilized to carry out the change of the design temperature of heater, the viscosity of molten resin is adjusted to the resin viscosity being accommodated in regulation, then and then, again start the automatic operation of the shaping repeatedly forming product.Thus, automatically carry out resin viscosity measurement pattern in the automatic operation midway utilizing injection machine to manufacture formed products continuously, automatically can carry out the viscosimetric analysis of molten resin, viscosity adjustment on this basis thus, the raising of convenience can be realized.
Accompanying drawing explanation
Fig. 1 is the block diagram of the structure of the control system representing injection machine of the present invention.
Fig. 2 is the brief configuration figure representing the heating cylinder being formed in injection machine.
Fig. 3 is the key diagram of an example of the display of the display unit representing injection machine.
Fig. 4 is the key diagram of the relation represented between resin viscosity and shear rate.
The flow chart of action case when Fig. 5 is the viscosity representing adjustment molten resin.
Detailed description of the invention
Below, by Fig. 1 ~ Fig. 5, embodiments of the present invention are described.Certainly, without the need to illustrating, the present invention, in the scope not violating aim of the present invention, also can easily be suitable for for the structure beyond illustrating in present embodiment.
In the injection machine of present embodiment, rotate by making the screw rod 2 be rotatably arranged in heating cylinder 1 and retreat and carry out the measurement process of molten resin, afterwards, make screw rod 2 advance as injection process, thus from being arranged on the injection nozzle 3 of front end of heating cylinder 1 to the cavity injection molten resin of mould, as shown in Figure 1, this injection machine formation comprises: the control unit 4 of the control of management injection machine entirety; The input units 5 such as the key board unit be connected with control unit 4; The display unit 6 such as the liquid crystal indicator be connected with control unit 4; The sensor group 7 that the multiple sensors possessed by each portion of injection machine are formed; And the driver bank 8 to be made up of multiple drive circuits of the drived control for carrying out the multiple drive sources be arranged in each portion of injection machine.
In addition, as shown in Figure 2, heater (band heater) 10 being installed in the periphery of heating cylinder 1, carrying out supply in heating cylinder and the adjustment of the temperature of the resin penetrated from the front end of injection nozzle 3 by regulating the temperature of heater.
Control unit 4 performs meter action, back suction action after meter action, to the action of injection of the cavity injection molten resin of mould, the die opening and closing action of mould, the control of a series of automatic operation of the shaping formed products such as injection action, computing/the storage of automatic operating measured data, the determination processing of the certified products/defective work of formed body formed thereby, the determination processing of misoperation, determine whether the determination processing of the resin viscosity (being used in the viscosity of the molten resin of injection moulding) of regulation, the molding conditions such as resin viscosity are presented at the first-class various process of display unit 6.It should be noted that, although not shown in FIG, but control unit 4 comprises CPU, ROM, RAM, various I/O interface, various process is performed by ready-made various program, in the present embodiment, as shown in Figure 1, control unit 4 comprises molding condition setting memory cell 11, forming technology control unit 12, measured value memory cell 13, resin viscosity computing unit 14, thermostat unit 15, display processing unit 16 etc., and, material feeding counting number unit 17 is comprised as sensor group 7, to the timing unit 18 that the working time of injection machine counts, measure the temperature measurement unit 19 of the temperature of the molten resin penetrated from injection nozzle 3, injection pressure measurement sensor 20 etc., the motor driver 21 carrying out FEEDBACK CONTROL is comprised as driver bank 8, heater driver 22, fluidic actuator driver 23 etc.
In addition, the various operational condition value inputted from input unit 5 are stored in molding condition setting memory cell 11 in rewritable mode.As the project of the service condition corresponding with operational condition value, such as, except measure control condition, back suction controlled condition, injection controlled condition, mold closing controlled condition, die sinking controlled condition, spraying fire condition, on the basis showing the image shown in Fig. 3, also there are the working time etc. of the material feeding number " N " in step 2 described later, injection machine.
Forming technology control unit 12 is based on ready-made forming technology control program and the value that imposes a condition be stored in molding condition setting memory cell 11, with reference to from sensor group (the material feeding counting number unit 17 in each portion being arranged at injection machine, timing unit 18, temperature measurement unit 19, injection pressure measurement is with sensor 20 etc.) measurement information, and via the motor driver 21 carrying out FEEDBACK CONTROL as described driver bank 8, heater driver 22, fluidic actuator driver 23 grade and carry out the drived control of corresponding drive source, perform a series of automatic operation of shaping formed products, resin viscosity measurement pattern described later etc.
The working time etc. of injection machine storing the value of the resin viscosity calculated by resin viscosity computing unit 14, the material feeding number of the molten resin injected from injection nozzle 3 counted by material feeding counting number unit 17 and counted by timing unit 18 in measured value memory cell 13.
Resin viscosity computing unit 14 uses the actual measurement injection pressure force value (measured value of injection pressure measurement sensor 20) of injection speed one timing, utilizes calculating formula described later to calculate (mensuration) resin viscosity.Then, based on the viscosity of the molten resin calculated value and carry out the change of the design temperature of the heater 10 of the passage (ch) specified by thermostat unit 15.
In addition, display processing unit 16, according to the call signal of the display image desired by being produced by operator's input device, is made/control program based on ready-made display image, is made the display view data of the display mode of specifying.This view data made is passed on and is temporarily stored in not shown frame buffer, according to the instruction of display processing unit 16, the output of frame buffer is presented on the picture of display unit 6 as view data with the state shown in Fig. 3.
At this, the computational methods of the resin viscosity undertaken by resin viscosity computing unit 14 are described.Shear stress τ (Pa) setting viscosity as η (Pasec), if when shear rate is γ (sec-1), be expressed from the next,
τ=η × γ ... (1) formula
At this, in relation between the shear rate γ represented by (1) formula (being equivalent to the injection speed represented by the pace of screw rod 2 in the injection machine of coaxial screw) and viscosities il (viscosity of molten resin), namely, for the viscosity of resin, the situation of the behavior shown in Fig. 4 can be confirmed, if shear rate γ can be confirmed be in 10 1~ 10 5scope in, then along with the change of shear rate γ, viscosities il also changes.In contrast, be less than 10 at shear rate γ 1or more than 10 5time, regardless of the change of shear rate γ, viscosities il all represents roughly certain value.Therefore, 10 are kept in shear rate (injection speed) 1~ 10 5scope in certain regulation certain value time, the viscosity of molten resin can be calculated from (1) formula.Such as, the shear rate γ obtained by injection speed 10mm/sec and the size of equipment are had nothing to do, and roughly become γ=10 3~ 10 4the value of left and right, meets the design conditions of above-mentioned viscosity well.On the other hand, γ=10 are represented in the equipment of the shear rate γ obtained by injection speed 100mm/sec more than 100 tons 5neighbouring value is no longer the parameter of suitable Speed Setting.Thus, in the present invention, to keep the mode of certain certain value in the scope of 5 ~ 50mm/sec to control injection speed (pace of screw rod), calculate in the scope of condition what to meet above-mentioned viscosity well, carry out the measurement of resin viscosity.
In the injection machine of coaxial screw, according to JISK7199, described shear stress τ and shear rate γ is setting injection pressure as P(Pa), if the diameter in injection nozzle hole is r(mm), if the active length of nozzle (landlength) is L(mm), if flow is Q(mm3/sec) time, represented respectively by following formula
τ=(P × r)/(4 × L) ... (2) formula
γ=(32 × Q)/(π × r 3) ... (3) formula
At this, flow Q amasss as A(mm setting screw sections 2), if injection speed (pace of screw rod) is V(mm/sec) time, be expressed from the next,
Q=A × V ... (4) formula
, therefore when setting the diameter of screw rod as D, (4) formula is expressed from the next,
Q=(π × D 2× V)/4 ... (5) formula
, when (5) formula is updated to (3) formula, become
γ=(8 × D 2× V)/r 3(6) formula.
Therefore, as a result, the viscosities il of molten resin is obtained by following formula,
η=(r 4× P)/(32 × L × D 2× V) ... (7) formula
。That is, if injection speed is certain condition, then the value owing to controlling as the value of certain injection speed, mechanical dimension is known, as long as therefore survey injection pressure P just can calculate resin viscosity based on surveying injection pressure force value.
According to the measuring method of resin viscosity of injection machine of present embodiment using such calculating formula, confirm by test the situation that the resin viscosity measured can obtain the high-precision value roughly equal with the value of the prompting of resin material manufacturer.It should be noted that, in the injection machine of present embodiment, if meeting injection speed is certain condition, then by measuring the injection pressure force value during this, and can resin viscosity be calculated.But, to in mould during injection/filling molten resin, consider due to mould cavity shape as how and injection speed also carries out situation about changing, or when carrying out superfast injection, also consider the situation that injection speed departs from from the scope of the condition that calculates meeting described viscosity well.Therefore, when carrying out the mensuration of resin viscosity, the injection nozzle 3 of usual heating cylinder front end is under the state do not contacted with mould, and under the condition that the injection speed based on FEEDBACK CONTROL is certain, carry out (under the state of freely injecting that injection speed is certain) in the measurement pattern of the resin viscosity injected, carry out the mensuration/calculating of resin viscosity.
Next, based on Fig. 5, an example of the action when viscosity calculating molten resin also adjusts the viscosity of the molten resin calculated is described.Fig. 5 represents the situation starting automatically to run after making the resin be supplied in heating cylinder be warming up to the temperature of regulation, and step 2 ~ 10 represent the action of resin viscosity measurement pattern.Such as, after the change of resin batch etc., the (step 1) when the automatic operation being shaped as shape product starts, to be counted by material feeding counting number unit 17 from the material feeding number of injection nozzle 3 injecting molten resin and exports to control unit 4.
Next, in step 2, do not reach the material feeding number that presets that is N material feeding time, continue automatically to run, on the other hand, when reaching N material feeding, shifting to step 3, retreating by advance and retreat driver element with the injection nozzle 3 of contacting dies, being separated from mould.It should be noted that, as the described material feeding number preset, as represented in the lower right side of Fig. 3, such as, be " 1000 " material feeding, utilizes manually input and carry out setting change to the hurdle of " 1000 " of Fig. 3, can changing thus to suitable material feeding number.
Next, by resin viscosity computing unit 14, use described calculating formula, calculate the viscosity (step 4) of the molten resin injected from the injection nozzle retreated non-contiguously with mould due to retrogressing, carry out the judgement (step 5) of the viscosity of the molten resin calculated, at this, time in the scope that the viscosity of molten resin is accommodated in the resin viscosity of regulation, injection nozzle advance (step 6), return with the state of contacting dies and N reset to " 0 " (N=0), control unit 4 starts automatically to run (step 1) again.It should be noted that, can be judged by mean value several times in the mensuration of this resin viscosity.
On the other hand, in the judgement of the viscosity of the molten resin calculated in step 5, time in the scope that the viscosity of molten resin is not accommodated in the resin viscosity of regulation, temperature measurement unit 19 measures the temperature of the molten resin injected from injection nozzle 3, use this measurement result etc., thermostat unit 15 carries out the change (rise etc.) of the design temperature of heater 10, (step 7) in the scope thus viscosity of the molten resin injected from injection nozzle 3 being adjusted to the resin viscosity being accommodated in regulation.And, repeatedly carried out reach the temperature of regulation at the design temperature of heater 10 before step 7,8 action, as step 8, when the design temperature being confirmed heater 10 by control unit 4 reaches the situation of the temperature of regulation, resin viscosity computing unit 14 is utilized again to calculate the viscosity (step 4) of the molten resin penetrated from injection nozzle 3.It should be noted that, in step 7, be expressed as " making the design temperature of heater change Y DEG C ", but as shown in Figures 2 and 3, the heater 10 of present embodiment has heater 1 ~ 5(Xch along the length direction of heating cylinder 10), trickle temperature adjustment can be carried out by having multiple heater.
Next, after step 4, carry out the judgement (equal with step 5) of viscosity, time in the scope that the viscosity of molten resin is not accommodated in the resin viscosity of regulation, the temperature of repeatedly carrying out heater 10 changes (equal with step 7), whether the design temperature of heater 10 reaches the confirmation (equal with step 8) of the temperature of regulation, viscosity calculations (equal with step 4), the judgement (equal with step 5) of viscosity, this operation is carried out Z time (stated number), even if when reaching Z time, the viscosity of molten resin is not accommodated in the resin viscosity of regulation yet, injection machine stops automatically.On the other hand, when within Z time, the viscosity of molten resin is accommodated in the resin viscosity of regulation, injection nozzle advance, returns with the state of contacting dies and N resets to " 0 " (N=0), and control unit 4 starts automatic operation again.
As described above according to the present embodiment, in injection machine, rotate by making the screw rod 2 in heating cylinder 1 and retreat and carry out the measurement process of molten resin, afterwards, as injection process, by before making screw rod 2 and then from the cavity injection molten resin of injection nozzle 3 to mould being arranged on heating cylinder front end, described injection machine possesses: the material feeding number from injection nozzle 3 injecting molten resin is carried out to the material feeding counting number unit 17 counted, the rotary drive unit that screw rod 2 rotates is made when carrying out measurement process, and the advance and retreat driver element that injection nozzle 3 is retreated, wherein, by advance and retreat driver element, injection nozzle 3 is advanced and with contacting dies thus Iteratively forming goes out in the automatic operation of formed products, material feeding counting number unit 17 is utilized to count for the material feeding number from injection nozzle 3 injecting molten resin, when the material feeding number count down to reaches specified value, advance and retreat driver element makes injection nozzle 3 retreat together with heating cylinder 1, thus under the state making injection nozzle 3 and mould retreat non-contiguously, calculate the viscosity of the molten resin injected from injection nozzle 3, after the viscosity calculating this molten resin, described advance and retreat driver element makes injection nozzle 3 and contacting dies, again start the automatic operation of the shaping repeatedly forming product.And, the judgement of the viscosity of the molten resin calculated described in carrying out, time in the scope that the viscosity of molten resin is not accommodated in the resin viscosity of regulation, the viscosity with the molten resin of the characteristic that Yin Gaowenization and viscosity reduce penetrated from injection nozzle 3, by carrying out the change of the design temperature of the heater 10 be arranged on heating cylinder 1, is adjusted in the scope of the resin viscosity being accommodated in regulation by thermostat unit 15.Thus, when carrying out the automatic operation of Iteratively forming formed products, counted by the material feeding number of material feeding counting number unit 17 for the molten resin injected from injection nozzle 3, when the material feeding number count down to reaches the specified value preset, as resin viscosity measurement pattern, automatically calculate the viscosity of the molten resin penetrated from injection nozzle 3, time in the scope that the viscosity of the molten resin calculated is not accommodated in the resin viscosity of regulation, the change of the design temperature of heater 10 is carried out by thermostat unit 15, the viscosity of molten resin is adjusted to the resin viscosity being accommodated in regulation, and then and then, again start the automatic operation of the shaping repeatedly forming product, therefore resin viscosity measurement pattern is carried out in the automatic operation midway utilizing injection machine to manufacture formed products continuously, automatically can carry out the viscosimetric analysis of molten resin thus, viscosity adjustment on this basis, the person of simplifying the operation operation can be adjusted to the viscosity of resin and the raising of convenience can be realized.
Above, described an example of present embodiment in detail, but the present invention is not defined as described embodiment, various distortion can be carried out implement in the scope of main points of the present invention.In an above-mentioned example, material feeding counting number unit 17 is utilized to count for the material feeding number of the molten resin injected from injection nozzle 3, when the material feeding number count down to reaches specified value, calculate the viscosity of the molten resin penetrated from injection nozzle 3, but in this injection machine, as shown in Figure 1, owing to possessing the timing unit 18 counted the working time of injection machine, therefore timing unit 18 also can be utilized to count for the automatic operating working time of injection machine, time point when the running time count down to reaches the stipulated time, calculate the viscosity of the molten resin penetrated from injection nozzle 3.And, in the present embodiment, describe and make nozzle retreat the method for carrying out, but also can carry out the differentiation of viscosity according to the stowing pressure in shaping.
[label declaration]
1 heating cylinder
2 screw rods
3 injection nozzles
4 control units
5 input units
6 display unit
7 sensor groups
8 driver bank
10 heaters
11 molding condition setting memory cell
12 forming technology control units
13 measured value memory cell
14 resin viscosity computing units
15 thermostat units
16 display processing units
17 material feeding counting number unit
18 timing units
19 temperature measurement units
20 injection pressure measurement sensors
21 motor drivers
22 heater drivers
23 fluidic actuator drivers

Claims (4)

1.一种注射成形机的自动运行方法,其特征在于,所述注射成形机中,通过使加热缸内的螺杆旋转并后退来进行熔融树脂的计量工序,之后,作为注射工序,通过使所述螺杆前进而从安装在所述加热缸前端的注射喷嘴向模具的型腔注射熔融树脂,1. An automatic operation method for an injection molding machine, characterized in that, in the injection molding machine, the metering process of the molten resin is performed by rotating and retreating the screw in the heating cylinder, and then, as the injection process, by making the screw in the heating cylinder The screw advances to inject molten resin into the cavity of the mold from the injection nozzle installed at the front end of the heating cylinder, 所述注射成形机具备:对于从所述注射喷嘴注射熔融树脂的注料数进行计数的注料数计数单元;在进行所述计量工序时使所述螺杆旋转的旋转驱动单元;及使所述注射喷嘴进退的进退驱动单元,The injection molding machine includes: a shot number counting unit that counts the number of shots of the molten resin injected from the injection nozzle; a rotation drive unit that rotates the screw when performing the metering process; Advance and retreat drive unit for injection nozzle advance and retreat, 在由该进退驱动单元使所述注射喷嘴前进并与所述模具接触而反复成形成形品的自动运行中,由所述注料数计数单元对于从所述注射喷嘴注射熔融树脂的注料数进行计数,在该计数到的注料数达到规定数值时,所述进退驱动单元使所述注射喷嘴后退,由此使所述注射喷嘴与所述模具不接触地后退,In the automatic operation in which the injection nozzle is advanced and brought into contact with the mold by the forward and backward drive unit to repeatedly form a molded product, the number of shots injected with the molten resin from the injection nozzle is counted by the shot number counting unit. counting, and when the counted number of injections reaches a predetermined value, the advance and retreat drive unit retreats the injection nozzle, thereby causing the injection nozzle to retreat without contacting the mold, 在使所述注射喷嘴与所述模具不接触地后退的状态下,In a state where the injection nozzle is retracted without contacting the mold, 树脂粘度计算单元基于实测注射压力值来算出从所述注射喷嘴射出的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin injected from the injection nozzle based on the actual measured injection pressure value, 在控制单元将所述算出的熔融树脂的树脂粘度判定为未收纳于规定的树脂粘度的范围内时,温度调节单元进行设置在所述加热缸上的加热器的设定温度的变更,由此对从所述注射喷嘴射出的熔融树脂的树脂粘度进行调整,When the control unit judges that the calculated resin viscosity of the molten resin is not within the predetermined resin viscosity range, the temperature adjustment unit changes the set temperature of the heater provided on the heating cylinder, thereby adjusting the resin viscosity of the molten resin injected from the injection nozzle, 所述树脂粘度计算单元基于实测注射压力值来算出调整了所述树脂粘度的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin with the resin viscosity adjusted based on the actual measured injection pressure value, 在所述控制单元对算出了所述树脂粘度的熔融树脂的树脂粘度进行判定并判定为该判定的熔融树脂的树脂粘度收纳于规定的树脂粘度的范围内时,When the control unit determines the resin viscosity of the molten resin from which the resin viscosity has been calculated and determines that the determined resin viscosity of the molten resin falls within a predetermined resin viscosity range, 所述进退驱动单元使所述注射喷嘴与所述模具接触,再次开始反复进行所述成形品的成形的自动运行。The forward/backward drive unit brings the injection nozzle into contact with the mold, and restarts the automatic operation for repeatedly molding the molded product. 2.一种注射成形机的自动运行方法,其特征在于,所述注射成形机中,通过使加热缸内的螺杆旋转并后退来进行熔融树脂的计量工序,之后,作为注射工序,通过使所述螺杆前进而从安装在所述加热缸前端的注射喷嘴向模具的型腔注射熔融树脂,2. An automatic operation method for an injection molding machine, characterized in that, in the injection molding machine, the metering process of the molten resin is performed by rotating and retreating the screw in the heating cylinder, and then, as the injection process, by making the screw in the heating cylinder The screw advances to inject molten resin into the cavity of the mold from the injection nozzle installed at the front end of the heating cylinder, 所述注射成形机具备:对于该注射成形机的工作时间进行计数的计时单元;在进行所述计量工序时使所述螺杆旋转的旋转驱动单元;及使所述注射喷嘴进退的进退驱动单元,The injection molding machine includes: a timer unit that counts the operating time of the injection molding machine; a rotation drive unit that rotates the screw during the metering process; and an advance and retreat drive unit that advances and retreats the injection nozzle, 在由该进退驱动单元使所述注射喷嘴前进并与所述模具接触而反复成形成形品的自动运行中,利用所述计时单元对所述注射成形机的工作时间进行计数,在该计数到的工作时间达到规定时间时,所述进退驱动单元使所述注射喷嘴后退,由此使所述注射喷嘴与所述模具不接触地后退,In the automatic operation in which the injection nozzle is advanced and brought into contact with the mold to repeatedly form molded products by the forward and backward driving unit, the operation time of the injection molding machine is counted by the timing unit, and the counted When the operation time reaches a predetermined time, the forward and backward drive unit moves the injection nozzle backward, thereby causing the injection nozzle to move backward without contacting the mold, 在使所述注射喷嘴与所述模具不接触地后退的状态下,In a state where the injection nozzle is retracted without contacting the mold, 树脂粘度计算单元基于实测注射压力值来算出从所述注射喷嘴射出的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin injected from the injection nozzle based on the actual measured injection pressure value, 在控制单元将所述算出的熔融树脂的树脂粘度判定为未收纳于规定的树脂粘度的范围内时,温度调节单元进行设置在所述加热缸上的加热器的设定温度的变更,由此对从所述注射喷嘴射出的熔融树脂的树脂粘度进行调整,When the control unit judges that the calculated resin viscosity of the molten resin is not within the predetermined resin viscosity range, the temperature adjustment unit changes the set temperature of the heater provided on the heating cylinder, thereby adjusting the resin viscosity of the molten resin injected from the injection nozzle, 所述树脂粘度计算单元基于实测注射压力值来算出调整了所述树脂粘度的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin with the resin viscosity adjusted based on the actual measured injection pressure value, 在所述控制单元对算出了所述树脂粘度的熔融树脂的树脂粘度进行判定并判定为该判定的熔融树脂的树脂粘度收纳于规定的树脂粘度的范围内时,When the control unit determines the resin viscosity of the molten resin from which the resin viscosity has been calculated and determines that the determined resin viscosity of the molten resin falls within a predetermined resin viscosity range, 所述进退驱动单元使所述注射喷嘴与所述模具接触,再次开始反复进行所述成形品的成形的自动运行。The forward/backward drive unit brings the injection nozzle into contact with the mold, and restarts the automatic operation for repeatedly molding the molded product. 3.一种注射成形机的自动运行方法,其特征在于,所述注射成形机中,通过使加热缸内的螺杆旋转并后退来进行熔融树脂的计量工序,之后,作为注射工序,通过使所述螺杆前进而从安装在所述加热缸前端的注射喷嘴向模具的型腔注射熔融树脂,3. An automatic operation method for an injection molding machine, characterized in that in the injection molding machine, the metering process of the molten resin is performed by rotating and retreating the screw in the heating cylinder, and then, as the injection process, by making the screw in the heating cylinder The screw advances to inject molten resin into the cavity of the mold from the injection nozzle installed at the front end of the heating cylinder, 所述注射成形机具备:对于从所述注射喷嘴注射熔融树脂的注料数进行计数的注料数计数单元;在进行所述计量工序时使所述螺杆旋转的旋转驱动单元;及使所述注射喷嘴进退的进退驱动单元,The injection molding machine includes: a shot number counting unit that counts the number of shots of the molten resin injected from the injection nozzle; a rotation drive unit that rotates the screw when performing the metering process; Advance and retreat drive unit for injection nozzle advance and retreat, 在由该进退驱动单元使所述注射喷嘴前进并与所述模具接触而反复成形成形品的自动运行中,由所述注料数计数单元对于从所述注射喷嘴注射熔融树脂的注料数进行计数,在该计数到的注料数达到规定数值时,所述进退驱动单元使所述注射喷嘴后退,由此使所述注射喷嘴与所述模具不接触地后退,In the automatic operation in which the injection nozzle is advanced and brought into contact with the mold by the forward and backward drive unit to repeatedly form a molded product, the number of shots injected with the molten resin from the injection nozzle is counted by the shot number counting unit. counting, and when the counted number of injections reaches a predetermined value, the advance and retreat drive unit retreats the injection nozzle, thereby causing the injection nozzle to retreat without contacting the mold, 在使所述注射喷嘴与所述模具不接触地后退的状态下,In a state where the injection nozzle is retracted without contacting the mold, 树脂粘度计算单元基于实测注射压力值来算出从所述注射喷嘴射出的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin injected from the injection nozzle based on the actual measured injection pressure value, 在控制单元将所述算出的熔融树脂的树脂粘度判定为收纳于规定的树脂粘度的范围内时,When the control unit judges that the calculated resin viscosity of the molten resin falls within a predetermined resin viscosity range, 所述进退驱动单元使所述注射喷嘴与所述模具接触,再次开始反复进行所述成形品的成形的自动运行。The forward/backward drive unit brings the injection nozzle into contact with the mold, and restarts the automatic operation for repeatedly molding the molded product. 4.一种注射成形机的自动运行方法,其特征在于,所述注射成形机中,通过使加热缸内的螺杆旋转并后退来进行熔融树脂的计量工序,之后,作为注射工序,通过使所述螺杆前进而从安装在所述加热缸前端的注射喷嘴向模具的型腔注射熔融树脂,4. An automatic operation method for an injection molding machine, characterized in that, in the injection molding machine, the metering process of the molten resin is performed by rotating and retreating the screw in the heating cylinder, and then, as an injection process, by making the screw in the heating cylinder The screw advances to inject molten resin into the cavity of the mold from the injection nozzle installed at the front end of the heating cylinder, 所述注射成形机具备:对于该注射成形机的工作时间进行计数的计时单元;在进行所述计量工序时使所述螺杆旋转的旋转驱动单元;及使所述注射喷嘴进退的进退驱动单元,The injection molding machine includes: a timer unit that counts the operating time of the injection molding machine; a rotation drive unit that rotates the screw during the metering process; and an advance and retreat drive unit that advances and retreats the injection nozzle, 在由该进退驱动单元使所述注射喷嘴前进并与所述模具接触而反复成形成形品的自动运行中,利用所述计时单元对所述注射成形机的工作时间进行计数,在该计数到的工作时间达到规定时间时,所述进退驱动单元使所述注射喷嘴后退,由此使所述注射喷嘴与所述模具不接触地后退,In the automatic operation in which the injection nozzle is advanced and brought into contact with the mold to repeatedly form molded products by the forward and backward driving unit, the operation time of the injection molding machine is counted by the timing unit, and the counted When the operation time reaches a predetermined time, the forward and backward drive unit moves the injection nozzle backward, thereby causing the injection nozzle to move backward without contacting the mold, 在使所述注射喷嘴与所述模具不接触地后退的状态下,In a state where the injection nozzle is retracted without contacting the mold, 树脂粘度计算单元基于实测注射压力值来算出从所述注射喷嘴射出的熔融树脂的树脂粘度,the resin viscosity calculation unit calculates the resin viscosity of the molten resin injected from the injection nozzle based on the actual measured injection pressure value, 在控制单元将所述算出的熔融树脂的树脂粘度判定为收纳于规定的树脂粘度的范围内时,When the control unit judges that the calculated resin viscosity of the molten resin falls within a predetermined resin viscosity range, 所述进退驱动单元使所述注射喷嘴与所述模具接触,再次开始反复进行所述成形品的成形的自动运行。The forward/backward drive unit brings the injection nozzle into contact with the mold, and restarts the automatic operation for repeatedly molding the molded product.
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