CN103061895B - Automobile exhaust braking braking force continuous setup intelligent control system and controlling method thereof - Google Patents

Automobile exhaust braking braking force continuous setup intelligent control system and controlling method thereof Download PDF

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Publication number
CN103061895B
CN103061895B CN201210594564.3A CN201210594564A CN103061895B CN 103061895 B CN103061895 B CN 103061895B CN 201210594564 A CN201210594564 A CN 201210594564A CN 103061895 B CN103061895 B CN 103061895B
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sensor
data
signal
clutch
brake
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CN103061895A (en
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李洪斌
于京诺
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Ludong University
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Ludong University
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Abstract

A kind of automobile exhaust braking braking force continuous setup intelligent control system, comprise brake pedal sensor, engine rotation speed sensor, gearbox information sensor, accelerator pedal sensor, controller, electrohydraulic pressure control control valve and exhaust brake butterfly valve, according to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve exports; Electrohydraulic pressure control control valve, for receiving pressure controling signal, changes air outlet Output pressure; Exhaust brake butterfly valve, for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve.Automobile exhaust of the present invention braking braking force continuous setup intelligent control system can carry out continuous control to existing exhaust brake butterfly valve, and the braking force of adjustment exhaust brake, improves the interlock usefulness of exhaust brake and main brake in time.Also comprise a kind of controlling method for this system.

Description

Automobile exhaust braking braking force continuous setup intelligent control system and controlling method thereof
Technical field
The present invention relates to a kind of Mechatronic control system, particularly relate to a kind of Mechatronic control system for automobile exhaust braking.
Background technique
Exhaust brake is a kind of auxiliary braking mode generally applied, be mainly used in the driving cycle that haulage vehicle lower long slope etc. needs continuous braking power, improve braking force, the braking force caused because of the rapid warm raising of drag friction to delay the actuator in main service brake assembly declines, and ensures driving safety.
Current heavy-duty car exhaust brake relies on the exhaust brake butterfly valve be arranged on outlet pipe to realize, and when exhaust brake butterfly valve cuts out, performs exhaust brake and provides additional braking force, when exhaust brake butterfly valve is opened, removes exhaust brake and does not provide additional braking force.
And exhaust brake butterfly valve ON/OFF has two kinds of modes to realize usually, one relies on driver's manual switch, and another kind utilizes control system according to driving cycle automatic opening/closing.
A kind of form before adopting, the control switch of exhaust brake butterfly valve is grasped by driver, there is following problem in using:
(1) because exhaust brake and service brake are handled respectively, driver is difficult to the correct opportunity grasping exhaust brake, can not give full play to the interlock Braking efficiency of exhaust brake and service brake.
(2) because engine fuel oil system when being exhausted braking stops oil spout usually, if just remove exhaust brake when therefore braking is lower to the speed of a motor vehicle, motor is easily caused to recover accidental conditions, service brake may be affected, turn to the work with power assisting devices such as clutches, cause traffic safety.
(3) oil spout and the opportunity of recovering fuel feeding is stopped, by the fuel economy of impact braking motor coast period and exhaust emissions performance owing to being difficult to correct grasp.
(4) exhaust brake has a negative impact to service brake assembly braking force distribution after starting, and control can endanger the insensitivity of Vehicular system not in time, causes potential driving accident.
(5) when emergency braking, driver will handle exhaust brake switch and service braking pedal simultaneously, easily disperses driver attention, may lead to traffic accident.Time urgent, driver can forget and uses this auxiliary brake function, and switch opportunity is improper also can form harmful effect, causes potential driving accident.
The problem that after adopting, although a kind of form can avoid manual operation to bring, but because existing exhaust brake butterfly valve structure is simple, generally include a single-acting cylinder and returning spring, drive butterfly valve (butterfly plate) that opening and closing two kinds of working staties can only be formed, make that exhaust brake power is corresponding also only has maximum two kinds of zero-sum, therefore when exhaust brake butterfly valve ON/OFF, larger impact can be produced, both driving comfortability was affected, also can have a negative impact to the braking force distribution characteristic of vehicle, make the parts be connected with exhaust brake butterfly type valve reduce working life simultaneously.
Summary of the invention
The object of this invention is to provide a kind of automobile exhaust braking braking force continuous setup intelligent control system, overcome above shortcoming, solve exhaust brake braking force and cannot make continuously adjustable technical problem in time with travel condition of vehicle.
Another object of the present invention is to provide a kind of method controlled above-mentioned automobile exhaust braking braking force continuous setup intelligent control system, overcomes above shortcoming, solves exhaust brake condition and the unmatched technical problem of travel condition of vehicle.
Automobile exhaust braking braking force continuous setup intelligent control system of the present invention, wherein: comprise brake pedal sensor, engine rotation speed sensor, gearbox information sensor, accelerator pedal sensor, controller, electrohydraulic pressure control control valve and exhaust brake butterfly valve
Brake pedal sensor, for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor, for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor, for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor comprises rotating speed sensor for gearbox for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor of clutch on-off state and the driving switch sensor for gathering gear change state;
Accelerator pedal sensor, for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller, for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve exports;
Electrohydraulic pressure control control valve, for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve, for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve.
On the rotatingshaft that described brake pedal sensor is arranged on brake petal or pedal, engine rotation speed sensor is arranged on engine output shaft side, rotating speed sensor for gearbox is arranged on output shaft of gear-box side, clutch pedal sensor is arranged on clutch pedal, driving switch sensor is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device respectively of brake pedal sensor, engine rotation speed sensor, rotating speed sensor for gearbox, clutch pedal sensor, driving switch sensor and accelerator pedal sensor, the signal output part of controller connects the control signal input end of electrohydraulic pressure control control valve, and the air outlet of electrohydraulic pressure control control valve is connected with the single-acting cylinder of exhaust brake butterfly valve.
The signal input part of described accelerator pedal sensor connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor, the signal input part of described rotating speed sensor for gearbox connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor connects the State-output circuit of gear control loop.
Utilize above-mentioned automobile exhaust braking braking force continuous setup intelligent control system to be exhausted braking braking force continuously adjustable controlling method, comprise the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake.
Described road conditions and braking intention judge to comprise when butterfly valve be in open with brake pedal status time:
S111, judging that whether the first rotating speed is lower than 1500rpm, is perform S115, otherwise performs S104;
S112, judges whether the first action duration reaches 3 seconds, is perform S115, otherwise performs S104;
S113, judges whether to be in neutral, is, perform S115, otherwise performs S104;
S114, judges whether clutch is stepped on, and is, performs S115, otherwise performs S104;
S115, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Form the complete opening state of butterfly valve.
Described road conditions and braking intention judge to comprise when butterfly valve be in open with brake pedal status time:
S121, judges whether the first action duration is greater than 3 seconds, is perform S122, otherwise performs S104;
S122, judges whether the first displacement data increases progressively, and is, performs S123, otherwise performs S104;
S123, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to close completely; Form butterfly valve buttoned-up status.
Described road conditions and braking intention judge to comprise when butterfly valve is in buttoned-up status:
S131, judges whether the first displacement data successively decreases, and is, performs S132, otherwise performs S104;
S132, judging that whether the first rotary speed data is higher than 1500rpm, is perform S133, otherwise performs S104;
S133, judges whether to be in neutral, otherwise performs S134, is perform S104;
S134, judges whether clutch engages, and is, performs S135, otherwise performs S104;
S135, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Form butterfly valve for setting opening state.
Described road conditions and braking intention judge to comprise when butterfly valve is in setting opening state;
S141, judging that whether the first rotating speed is lower than 1500rpm, is perform S145, otherwise performs S104;
S142, judges whether to be in neutral, is, perform S145, otherwise performs S104;
S143, judges whether clutch is stepped on, and is, performs S145, otherwise performs S104;
S144, judges whether the second displacement data increases progressively, and is, performs S145, otherwise performs S104;
S145, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
Described road conditions and braking intention judge to comprise when butterfly valve is in buttoned-up status:
S151, judging that whether the first rotating speed is lower than 1500rpm, is perform S155, otherwise performs S104;
S152, judges whether to be in neutral, is, perform S155, otherwise performs S104;
S153, judges whether clutch is stepped on, and is, performs S155, otherwise performs S104;
S154, judges whether the second displacement data or the second action duration are greater than 0, are perform S155, otherwise performs S104;
S155, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state;
Described road conditions and braking intention judge to comprise when butterfly valve is in complete opening state:
S161, judging whether the first displacement data is passed and give, is perform S162, otherwise performs S104;
S162, judging that whether the first rotary speed data is higher than 1500rpm, is perform S163, otherwise performs S104;
S163, judges whether to be in neutral, otherwise performs S164, is perform S104;
S164, judges whether clutch engages, and is, performs S165, otherwise performs S104;
S165, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Formed and open with brake pedal status.
Automobile exhaust of the present invention braking braking force continuous setup intelligent control system can carry out continuous control to existing exhaust brake butterfly valve, and the braking force of adjustment exhaust brake, improves the interlock usefulness of exhaust brake and main brake in time.
Controlling method of the present invention can produce the additional braking force of coupling Vehicular system insensitivity energy according to the onboard data transaction module in the control system of invention, maximum efficiency plays the efficiency of exhaust brake.
Below in conjunction with accompanying drawing, embodiments of the invention are described further.
Accompanying drawing explanation
Fig. 1 is the structural representation of automobile exhaust of the present invention braking braking force continuous setup intelligent control system;
When Fig. 2 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is by opening the judgement schematic flow sheet being converted to complete opening state with brake pedal status;
When Fig. 3 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is by opening the judgement schematic flow sheet being converted to buttoned-up status with brake pedal status;
When Fig. 4 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is converted to the judgement schematic flow sheet of setting opening state by buttoned-up status;
When Fig. 5 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is converted to the judgement schematic flow sheet of complete opening state by setting opening state;
When Fig. 6 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is converted to the judgement schematic flow sheet of complete opening state by buttoned-up status;
When Fig. 7 is for utilizing automobile exhaust of the present invention braking braking force continuous setup intelligent control system to carry out butterfly valve control, butterfly valve is converted to the judgement schematic flow sheet opened with brake pedal status by complete opening state.
Embodiment
As shown in Figure 1, the present embodiment comprises brake pedal sensor 21, engine rotation speed sensor 22, gearbox information sensor 23, accelerator pedal sensor 24, controller 10, electrohydraulic pressure control control valve 31 and exhaust brake butterfly valve 32,
Brake pedal sensor 21, for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor 22, for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor 23, for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor 23 comprises rotating speed sensor for gearbox 23a for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor 23b of clutch on-off state and the driving switch sensor 23c for gathering gear change state;
Accelerator pedal sensor 24, for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller 10, for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve 31 exports;
Electrohydraulic pressure control control valve 31, for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve 32, for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that brake pedal sensor 21 is arranged on brake petal or pedal, engine rotation speed sensor 22 is arranged on engine output shaft side, rotating speed sensor for gearbox 23a is arranged on output shaft of gear-box side, clutch pedal sensor 23b is arranged on clutch pedal, driving switch sensor 23c is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor 24 is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device 10 respectively of brake pedal sensor 21, engine rotation speed sensor 22, rotating speed sensor for gearbox 23a, clutch pedal sensor 23b, driving switch sensor 23c and accelerator pedal sensor 24, the signal output part of controller 10 connects the control signal input end of electrohydraulic pressure control control valve 31, and the air outlet of electrohydraulic pressure control control valve 31 is connected with the single-acting cylinder of exhaust brake butterfly valve 32.
Work as motor, gearbox, gas pedal, clutch, when gearshift and brake petal comprise electronic control circuit, the signal input part of accelerator pedal sensor 24 connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor 21 connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor 22, the signal input part of described rotating speed sensor for gearbox 23a connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor 23b connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor 23c connects the State-output circuit of gear control loop.
The air outlet of electrohydraulic pressure control control valve 31 controls the air pressure in the single-acting cylinder of exhaust brake butterfly valve 32, makes the elastic force of the pressure in cylinder and the butterfly valve returning spring when different opening angle suitable.
By the control loop of electrohydraulic pressure control control valve 31, controller 10 can obtain the operating state data of electrohydraulic pressure control control valve 31 air outlet, and then conversion obtains the opening angle of butterfly valve in exhaust brake butterfly valve 32, as the corrected parameter of the pressure controling signal exported controller, correct pressure controling signal error, ensure that the corresponding opening angle of butterfly valve is accurate.
In practical application, controller 10 judges collection signal according to onboard data transaction module, form brake pedal position, engine speed, gearbox rotating speed, clutch on-off state, range state, the information such as gas pedal idling mode, and then form current vehicle traveling road conditions, travelling state and driver intention, and according to the Rule of judgment of data processing model to corresponding data, form the control signal to electrohydraulic pressure control control valve 31 air outlet, change butterfly valve opening angle, adjust real-time exhaust brake braking force, reduce the impact to entire vehicle insensitivity, coordinate auxiliary braking and main brake, improve Braking efficiency, improve fuel economy and exhaust emissions performance.
Brake pedal sensor 21 and accelerator pedal sensor 24 can adopt ripe displacement transducer or acceleration transducer according to pallet type and mounting point, engine rotation speed sensor 22, gearbox information sensor 23 can adopt ripe photoelectric tachometric transducer or variable reluctance speed probe, for motor, gearbox and clutch, or the signals collecting of gear also can adopt level to fill to change chip or encoder to connect State-output circuit in each control loop, controller 10 can adopt ripe single-chip microcomputer or embedded system, electrohydraulic pressure control control valve 31 can adopt the solenoid valve with continuous control state.
As shown in Figures 2 to 7, utilize automobile exhaust of the present invention to brake braking force continuous setup intelligent control system and continuous control method carried out to exhaust brake braking force, comprise the following steps:
S100, start up system;
S101, system initialization, completes each sensor, controller, pressure controlled valve control loop powers up;
S102, each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
S103, controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear; Long data when comprising the first displacement data and the first action, long data when the second displacement data and the second action, long data when the first rotary speed data and the first rotating speed, long data when the second rotary speed data and the second rotating speed, clutch state data, range state data;
S104, controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judgement;
When butterfly valve be in open with brake pedal status time:
S111, judging that whether the first rotating speed is lower than 1500rpm, is perform S115, otherwise performs S104;
S112, judges whether the first action duration reaches 3 seconds, is perform S115, otherwise performs S104;
S113, judges whether to be in neutral, is, perform S115, otherwise performs S104;
S114, judges whether clutch is stepped on, and is, performs S115, otherwise performs S104;
S115, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Form the complete opening state of butterfly valve;
S190, meets braking intention, controls to stop.
When butterfly valve be in open with brake pedal status time:
S121, judges whether the first action duration is greater than 3 seconds, is perform S122, otherwise performs S104;
S122, judges whether the first displacement data increases progressively, and is, performs S123, otherwise performs S104;
S123, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to close completely; Form butterfly valve buttoned-up status;
S190, meets braking intention, controls to stop.
When butterfly valve is in buttoned-up status:
S131, judges whether the first displacement data successively decreases, and is, performs S132, otherwise performs S104;
S132, judging that whether the first rotary speed data is higher than 1500rpm, is perform S133, otherwise performs S104;
S133, judges whether to be in neutral, otherwise performs S134, is perform S104;
S134, judges whether clutch engages, and is, performs S135, otherwise performs S104;
S135, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Form butterfly valve for setting opening state;
S190, meets braking intention, controls to stop.
When butterfly valve is in setting opening state;
S141, judging that whether the first rotating speed is lower than 1500rpm, is perform S145, otherwise performs S104;
S142, judges whether to be in neutral, is, perform S145, otherwise performs S104;
S143, judges whether clutch is stepped on, and is, performs S145, otherwise performs S104;
S144, judges whether the second displacement data increases progressively, and is, performs S145, otherwise performs S104;
S145, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state;
S190, meets braking intention, controls to stop.
When butterfly valve is in buttoned-up status:
S151, judging that whether the first rotating speed is lower than 1500rpm, is perform S155, otherwise performs S104;
S152, judges whether to be in neutral, is, perform S155, otherwise performs S104;
S153, judges whether clutch is stepped on, and is, performs S155, otherwise performs S104;
S154, judges whether the second displacement data or the second action duration are greater than 0, are perform S155, otherwise performs S104;
S155, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state;
S190, meets braking intention, controls to stop.
When butterfly valve is in complete opening state:
S161, judging whether the first displacement data is passed and give, is perform S162, otherwise performs S104;
S162, judging that whether the first rotary speed data is higher than 1500rpm, is perform S163, otherwise performs S104;
S163, judges whether to be in neutral, otherwise performs S164, is perform S104;
S164, judges whether clutch engages, and is, performs S165, otherwise performs S104;
S165, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Formed and open with brake pedal status;
S190, meets braking intention, controls to stop.
Utilize this controlling method can control automobile exhaust of the present invention braking braking force continuous setup intelligent control system to be formed road conditions and braking intention judgement, make butterfly valve opening angle accurate match braking intention, adapt to the timely reaction to road conditions.
Passing through between opening state, buttoned-up status, setting opening state accurately to judge associate device status parameter with brake petal continuous state, completely, understand braking intention, adjustment exhaust brake butterfly valve opening angle, produces the additional braking force of coupling.
Above-described embodiment is described the preferred embodiment of the present invention; not scope of the present invention is limited; under not departing from the present invention and designing the prerequisite of spirit; the various distortion that those of ordinary skill in the art make technological scheme of the present invention and improvement, all should fall in protection domain that claims of the present invention determines.

Claims (18)

1. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described road conditions and braking intention judge to comprise when butterfly valve be in open with brake pedal status time:
S111, judging that whether the first rotating speed is lower than 1500rpm, is perform S115, otherwise performs S104;
S112, judges whether the first action duration reaches 3 seconds, is perform S115, otherwise performs S104;
S113, judges whether to be in neutral, is, perform S115, otherwise performs S104;
S114, judges whether clutch is stepped on, and is, performs S115, otherwise performs S104;
S115, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Form the complete opening state of butterfly valve.
2. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve be in open with brake pedal status time:
S121, judges whether the first action duration is greater than 3 seconds, is perform S122, otherwise performs S104;
S122, judges whether the first displacement data increases progressively, and is, performs S123, otherwise performs S104;
S123, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to close completely; Form butterfly valve buttoned-up status.
3. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve is in buttoned-up status:
S131, judges whether the first displacement data successively decreases, and is, performs S132, otherwise performs S104;
S132, judging that whether the first rotary speed data is higher than 1500rpm, is perform S133, otherwise performs S104;
S133, judges whether to be in neutral, otherwise performs S134, is perform S104;
S134, judges whether clutch engages, and is, performs S135, otherwise performs S104;
S135, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Form butterfly valve for setting opening state.
4. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in setting opening state;
S141, judging that whether the first rotating speed is lower than 1500rpm, is perform S145, otherwise performs S104;
S142, judges whether to be in neutral, is, perform S145, otherwise performs S104;
S143, judges whether clutch is stepped on, and is, performs S145, otherwise performs S104;
S144, judges whether the second displacement data increases progressively, and is, performs S145, otherwise performs S104;
S145, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
5. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in buttoned-up status:
S151, judging that whether the first rotating speed is lower than 1500rpm, is perform S155, otherwise performs S104;
S152, judges whether to be in neutral, is, perform S155, otherwise performs S104;
S153, judges whether clutch is stepped on, and is, performs S155, otherwise performs S104;
S154, judges whether the second displacement data or the second action duration are greater than 0, are perform S155, otherwise performs S104;
S155, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
6. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in complete opening state:
S161, judging whether the first displacement data is passed and give, is perform S162, otherwise performs S104;
S162, judging that whether the first rotary speed data is higher than 1500rpm, is perform S163, otherwise performs S104;
S163, judges whether to be in neutral, otherwise performs S164, is perform S104;
S164, judges whether clutch engages, and is, performs S165, otherwise performs S104;
S165, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Formed and open with brake pedal status.
7. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described road conditions and braking intention judge to comprise when butterfly valve be in open with brake pedal status time:
S111, judging that whether the first rotating speed is lower than 1500rpm, is perform S115, otherwise performs S104;
S112, judges whether the first action duration reaches 3 seconds, is perform S115, otherwise performs S104;
S113, judges whether to be in neutral, is, perform S115, otherwise performs S104;
S114, judges whether clutch is stepped on, and is, performs S115, otherwise performs S104;
S115, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Form the complete opening state of butterfly valve.
8. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve be in open with brake pedal status time:
S121, judges whether the first action duration is greater than 3 seconds, is perform S122, otherwise performs S104;
S122, judges whether the first displacement data increases progressively, and is, performs S123, otherwise performs S104;
S123, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to close completely; Form butterfly valve buttoned-up status.
9. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve is in buttoned-up status:
S131, judges whether the first displacement data successively decreases, and is, performs S132, otherwise performs S104;
S132, judging that whether the first rotary speed data is higher than 1500rpm, is perform S133, otherwise performs S104;
S133, judges whether to be in neutral, otherwise performs S134, is perform S104;
S134, judges whether clutch engages, and is, performs S135, otherwise performs S104;
S135, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Form butterfly valve for setting opening state.
10. utilize automobile exhaust to brake braking force continuous setup intelligent control system and be exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in setting opening state;
S141, judging that whether the first rotating speed is lower than 1500rpm, is perform S145, otherwise performs S104;
S142, judges whether to be in neutral, is, perform S145, otherwise performs S104;
S143, judges whether clutch is stepped on, and is, performs S145, otherwise performs S104;
S144, judges whether the second displacement data increases progressively, and is, performs S145, otherwise performs S104;
S145, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
11. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in buttoned-up status:
S151, judging that whether the first rotating speed is lower than 1500rpm, is perform S155, otherwise performs S104;
S152, judges whether to be in neutral, is, perform S155, otherwise performs S104;
S153, judges whether clutch is stepped on, and is, performs S155, otherwise performs S104;
S154, judges whether the second displacement data or the second action duration are greater than 0, are perform S155, otherwise performs S104;
S155, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
12. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in complete opening state:
S161, judging whether the first displacement data is passed and give, is perform S162, otherwise performs S104;
S162, judging that whether the first rotary speed data is higher than 1500rpm, is perform S163, otherwise performs S104;
S163, judges whether to be in neutral, otherwise performs S164, is perform S104;
S164, judges whether clutch engages, and is, performs S165, otherwise performs S104;
S165, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Formed and open with brake pedal status.
13. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described road conditions and braking intention judge to comprise when butterfly valve be in open with brake pedal status time:
S111, judging that whether the first rotating speed is lower than 1500rpm, is perform S115, otherwise performs S104;
S112, judges whether the first action duration reaches 3 seconds, is perform S115, otherwise performs S104;
S113, judges whether to be in neutral, is, perform S115, otherwise performs S104;
S114, judges whether clutch is stepped on, and is, performs S115, otherwise performs S104;
S115, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Form the complete opening state of butterfly valve.
14. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve be in open with brake pedal status time:
S121, judges whether the first action duration is greater than 3 seconds, is perform S122, otherwise performs S104;
S122, judges whether the first displacement data increases progressively, and is, performs S123, otherwise performs S104;
S123, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to close completely; Form butterfly valve buttoned-up status.
15. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described when butterfly valve is in buttoned-up status:
S131, judges whether the first displacement data successively decreases, and is, performs S132, otherwise performs S104;
S132, judging that whether the first rotary speed data is higher than 1500rpm, is perform S133, otherwise performs S104;
S133, judges whether to be in neutral, otherwise performs S134, is perform S104;
S134, judges whether clutch engages, and is, performs S135, otherwise performs S104;
S135, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Form butterfly valve for setting opening state.
16. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in setting opening state;
S141, judging that whether the first rotating speed is lower than 1500rpm, is perform S145, otherwise performs S104;
S142, judges whether to be in neutral, is, perform S145, otherwise performs S104;
S143, judges whether clutch is stepped on, and is, performs S145, otherwise performs S104;
S144, judges whether the second displacement data increases progressively, and is, performs S145, otherwise performs S104;
S145, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
17. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in buttoned-up status:
S151, judging that whether the first rotating speed is lower than 1500rpm, is perform S155, otherwise performs S104;
S152, judges whether to be in neutral, is, perform S155, otherwise performs S104;
S153, judges whether clutch is stepped on, and is, performs S155, otherwise performs S104;
S154, judges whether the second displacement data or the second action duration are greater than 0, are perform S155, otherwise performs S104;
S155, controller delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve 100% aperture; Forming butterfly valve is complete opening state.
18. utilize automobile exhaust to brake braking force continuous setup intelligent control system is exhausted braking braking force continuously adjustable controlling method,
Wherein said control system comprises:
Brake pedal sensor (21), engine rotation speed sensor (22), gearbox information sensor (23), accelerator pedal sensor (24), controller (10), electrohydraulic pressure control control valve (31) and exhaust brake butterfly valve (32)
Brake pedal sensor (21), for gathering the movable signal of brake petal, displacement signal when forming brake petal action exports;
Engine rotation speed sensor (22), for gathering the tach signal of engine output shaft and exporting;
Gearbox information sensor (23), for gathering the tach signal of output shaft of gear-box, clutch state and range state and exporting; Gearbox information sensor (23) comprises rotating speed sensor for gearbox (23a) for gathering output shaft of gear-box rotating speed, for gathering the clutch pedal sensor (23b) of clutch on-off state and the driving switch sensor (23c) for gathering gear change state;
Accelerator pedal sensor (24), for gathering the movable signal of gas pedal, displacement signal during formation gas pedal action also exports;
Controller (10), for receiving each sensor output signal, utilizes onboard data transaction module to complete:
Long data when displacement signal during brake petal action being converted to the first displacement data and the first action,
Long data when displacement signal during gas pedal action being converted to the second displacement data and the second action,
The long data when tach signal of motor being converted to the first rotary speed data and the first rotating speed,
The long data when tach signal of gearbox being converted to the second rotary speed data and the second rotating speed,
Be clutch data by the clutch on-off State Transferring of gearbox, the neutral position state of gearbox is converted to neutral data;
According to long data, clutch data and neutral data when long data, rotary speed data, rotating speed when each displacement data, action, the pressure controling signal forming electrohydraulic pressure control control valve (31) exports;
Electrohydraulic pressure control control valve (31), for receiving pressure controling signal, changes air outlet Output pressure;
Exhaust brake butterfly valve (32), for the change of air outlet delivery pressure, controls the corresponding opening angle of butterfly valve;
On the rotatingshaft that described brake pedal sensor (21) is arranged on brake petal or pedal, engine rotation speed sensor (22) is arranged on engine output shaft side, rotating speed sensor for gearbox (23a) is arranged on output shaft of gear-box side, clutch pedal sensor (23b) is arranged on clutch pedal, driving switch sensor (23c) is arranged on neutral gear side, on the rotatingshaft that accelerator pedal sensor (24) is arranged on gas pedal or pedal; The signal output part corresponding signal input part of connection control device (10) respectively of brake pedal sensor (21), engine rotation speed sensor (22), rotating speed sensor for gearbox (23a), clutch pedal sensor (23b), driving switch sensor (23c) and accelerator pedal sensor (24), the signal output part of controller (10) connects the control signal input end of electrohydraulic pressure control control valve (31), and the air outlet of electrohydraulic pressure control control valve (31) is connected with the single-acting cylinder of exhaust brake butterfly valve (32);
The signal input part of described accelerator pedal sensor (24) connects the State-output circuit of gas pedal control loop, the signal input part of described brake pedal sensor (21) connects the State-output circuit of brake petal control loop, the State-output circuit of the signal input part connecting engine control loop of described engine rotation speed sensor (22), the signal input part of described rotating speed sensor for gearbox (23a) connects the State-output circuit of gearbox control loop, the signal input part of clutch pedal sensor (23b) connects the State-output circuit in Clutch Control loop, the signal input part of driving switch sensor (23c) connects the State-output circuit of gear control loop,
Wherein said controlling method comprises the following steps:
Each sensor continuous acquisition corresponding signal, controller receives the output signal of each sensor;
Controller generates the continuous state data of the output shaft of brake petal, gas pedal, motor and gearbox, clutch, gear;
Controller, according to onboard data transaction module process continuous state data, forms road conditions and braking intention judged result;
Controller exports relevant pressure control signal, controls the opening angle that electrohydraulic pressure control control valve regulates exhaust brake butterfly valve, regulates the braking force of exhaust brake;
Described butterfly valve of working as is in complete opening state:
S161, judging whether the first displacement data is passed and give, is perform S162, otherwise performs S104;
S162, judging that whether the first rotary speed data is higher than 1500rpm, is perform S163, otherwise performs S104;
S163, judges whether to be in neutral, otherwise performs S164, is perform S104;
S164, judges whether clutch engages, and is, performs S165, otherwise performs S104;
S165, controller, according to the first displacement data delivery pressure control signal, makes electrohydraulic pressure control control valve control exhaust brake butterfly valve and keeps butterfly valve to be in setting aperture; Formed and open with brake pedal status.
CN201210594564.3A 2012-12-31 2012-12-31 Automobile exhaust braking braking force continuous setup intelligent control system and controlling method thereof Expired - Fee Related CN103061895B (en)

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