Summary of the invention
The technical problem to be solved in the present invention is to overcome the above-mentioned technical problem that prior art exists, and a kind of preparation method of white polyester masterbatch is provided.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of preparation method of white polyester masterbatch, described preparation method comprises following operation:
1. the surface treatment procedure of pigment:
A. the inorganic surfaces of pigment is processed:
Be that the pigment of 10~5000nm carries out surface treatment with inorganic surface treatment agent to particle diameter, coating thickness in surface of pigments is the inorganic coating layer of 3~15nm;
B. the coupling agent surface treatment of pigment:
The pigment that above-mentioned inorganic surfaces is processed carries out the coupling agent surface treatment;
2. esterification step:
In conversion unit, add diprotic acid and dibasic alcohol, be filled with nitrogen, 230~250 ℃ of esterifications 2~3 hours;
3. polycondensation step:
After above-mentioned esterification finishes, conversion unit is vacuumized, make the pressure in the equipment be lower than 60pa, keep simultaneously the interior temperature of conversion unit at 270~285 ℃, the beginning polycondensation, when the viscosity of system reaches 0.20dl/g~0.65dl/g, add the surface-treated pigment of operation (1), when system viscosity reaches 0.50dl/g~0.70dl/g, stop polycondensation;
4. granulating working procedure
Polycondensation through making silk, cooling, granulation, obtains the white polyester masterbatch after stopping.
In the aforesaid method, described inorganic surface treatment agent can be one or more in silicon-dioxide, aluminium sesquioxide, zirconium dioxide, zinc oxide, the ferric oxide.
In the aforesaid method, described pigment is one or more in titanium pigment, plumbous matter pigment, zinc matter pigment, weisspiessglanz, barium sulfate, the calcium carbonate.
In the aforesaid method, the particle diameter of described pigment is 10~5000nm.
In the aforesaid method, described inorganic coating layer can be the individual layer coating layer, also can be the multilayer coating structure layer.
In the aforesaid method, described coupling agent is titanate coupling agent, silane coupling agent, phosphate coupling agent, boric acid ester coupler, organic complex or aluminic acid compound.
Compared with prior art, the present invention has following advantage:
1. the inventive method does not need resin is carried out second melting, and technique is simple, and production cost is low.
2. the present invention processes and the coupling agent surface treatment by pigment being carried out inorganic surfaces, and the system viscosity during by the adding fashionable system viscosity and stop polycondensation of control pigment, improved pigment polyester dispersing uniformity, can control comparatively expediently the final viscosity of colour batch, make things convenient for the granulation of masterbatch.
Embodiment
Color and luster homogeneity for the white polyester that guarantees to adopt white master material preparation provided by the invention needs the colo(u)rant dispersion in the masterbatch even.For guarantee that pigment is uniformly dispersed in masterbatch, the size of particles of selected pigment should be as much as possible little, but along with reducing of pigment particle size, powder pigment has very high surfactivity under the effect of surface effects, small-size effect and quantum tunneling effect, very easily reunite between granules of pigments, it is inhomogeneous to cause pigment particles to disperse in vector resin.Moreover, because pigment itself just is difficult for disperseing in organic medium, so that be uniformly dispersed the very difficulty of pigment in vector resin; Therefore, before adding in the vector resin, must carry out surface treatment to it to pigment, to improve the dispersing property of pigment in vector resin.
Surface treatment to pigment has following several method usually: inorganic surfaces processing, coupling agent surface treatment, tensio-active agent surface treatment, hyper-dispersant surface treatment and rosined soap surface treatment etc.The present invention selects inorganic surfaces to process and coupling agent surface-treated method is carried out surface treatment to pigment.
Inorganic surfaces is processed and with inorganic surface treatment agent pigment is carried out surface treatment exactly, form the inorganic coating layer in surface of pigments, reduce the reunion between pigment, improve the dispersing property of pigment particles in vector resin, improve the physicals of the white film of producing with the made white master material of the present invention.But because its water-wet behavior, dispersing property is relatively poor in organic medium, wants to make the white polyester masterbatch of superior performance, must carry out the coupling agent surface treatment to the white pigment of processing through inorganic surfaces again.
Be used for white pigment is carried out one or more that inorganic surface treatment agent that inorganic surfaces processes can be selected from silicon-dioxide, aluminium sesquioxide, zirconium dioxide, zinc oxide, ferric oxide.Process by the inorganic surfaces to white pigment, having formed thickness on the white pigment surface is the inorganic coating layer of 3~15nm, inorganic integument can coat for the individual layer of silicon-dioxide, aluminium sesquioxide, zirconium dioxide, zinc oxide etc., also can be their multilayer coating structure, the total thickness of coating layer is 3~15nm.
The coupling agent surface treatment is exactly first selected coupling agent to be dissolved in the suitable solvent, adds and has carried out the pigment that inorganic surfaces is processed, and is controlled under the suitable condition and stirring, carries out coupling agent and coats.Coupling agent among the present invention can be selected from titanate coupling agent, silane coupling agent, phosphate coupling agent, boric acid ester coupler, organic complex or aluminic acid compound.
White pigment among the present invention can be selected from one or more in the titanium pigment that particle diameter is 10~5000nm, plumbous matter pigment, zinc matter pigment, weisspiessglanz, barium sulfate, the calcium carbonate.
Polyester among the present invention be by diprotic acid and dibasic alcohol by the polymkeric substance that polycondensation gets, comprise as diprotic acid: terephthalic acid, m-phthalic acid, phthalic acid, naphthalic acid, hexanodioic acid, SA etc.; Comprise as dibasic alcohol in addition: ethylene glycol, 1,3-PD, BDO, cyclohexanedimethanol etc.Can be by a kind of diprotic acid and a kind of dibasic alcohol polycondensation as the polyester of product and get, can be a kind of diprotic acid and several dibasic alcohol polycondensation and get, can also be by several diprotic acid and a kind of dibasic alcohol polycondensation and get.In the present invention, preferred polyethylene terephthalate.
Among the present invention, white pigment adds at polycondensation step, can improve the dispersing uniformity of pigment in polyester on the one hand, can control more expediently the final viscosity of colour batch on the other hand, is convenient to the granulation of masterbatch.White pigment adds fashionable, because polycondensation is also being carried out, the viscosity of system is in continuous variation, the viscosity of system is less, shows that the flowability of system is better, and it is easier that pigment disperses in system, but, the reduction of system viscosity, the shearing action decline to pigment, polymkeric substance is unfavorable for the refinement of pigment.Therefore, require white pigment add the viscosity of fashionable system can not be too high can not be too low, the present invention is selected from and adds the surface-treated pigment of operation (1) when system viscosity reaches 0.20dl/g~0.65dl/g, stops polycondensation when system viscosity reaches 0.50dl/g~0.70dl/g.
Among the present invention, the add-on of white pigment is preferably 20%~60% by with respect to 1%~70% of the theoretical output gross weight of synthetic masterbatch.
In order to detect the dispersing uniformity of pigment in masterbatch and the performance of the masterbatch that obtains of the inventive method, the masterbatch that the present invention is obtained and PET polyester slice are according to the 80:20(weight ratio) ratio mix, then melting, slab, membrane, the performance of test membrane.
The invention will be further described below in conjunction with specific embodiment.
Every 10L ethylene glycol is equivalent to about 180mol ethylene glycol in following examples, and every 10kg terephthalic acid is equivalent to the 60mol terephthalic acid.
Embodiment 1
(1) inorganic surfaces is processed: be that to coat thickness be 10nm left and right sides silicon-aluminium binary coating for titanium dioxide surface about 350nm at particle diameter.
Be to add sodium hexametaphosphate dispersant in 20%~30% the titanium dioxide slurries to massfraction, with pH be adjusted to about 9.5 carry out pre-dispersed. under 85~90 ℃ of conditions, the mass ratio of control silicon-dioxide and pigment is 1%~5%, transfer the pH=8.5 of solution with water glass, ageing 2 h finish the bag silicon fiml; On this basis, holding temperature is about 70 ℃, and pH value about 8.5 adds Tai-Ace S 150 and dilute sodium hydroxide, and the mass ratio that the stoichiometry of Tai-Ace S 150 is controlled at aluminium sesquioxide and titanium dioxide is 3%~7%.Regulate the pH to 7.0 of slurries with Tai-Ace S 150, ageing 4 h are washed to the sulfate radical-free ion, filter, and 100 ℃ of dryings obtain the titanium dioxide of silicon-aluminium binary coating.
(2) coupling agent surface treatment: the titanate coupling agent that will account for particle weight 3% is dissolved in the Virahol, the titanium dioxide granule behind the adding inorganic coating, and the mass ratio that adds the aqueous isopropanol of titanium dioxide amount and titanate coupling agent is about 1:4.Stir the 1.5h filtration drying, carry out 9~10h Soxhlet extraction, then drying for standby with isopropanol solvent again.
(3) 4.5L ethylene glycol is added in the reactor, then add the terephthalic acid that 10kg is mixed with antimony glycol, wherein the content of antimony glycol is about 0.03% of terephthalic acid weight; , be replaced and fill 170kPa nitrogen in the backward still air displacement in the reactor with nitrogen, then be heated to 230~250 ℃, carry out esterification under the condition that stirs, reacted 2~3 hours, esterification finishes;
(4) after esterification finishes, reactor is vacuumized, make the pressure in the reactor be lower than 60pa, keep simultaneously reactor temperature at 270~285 ℃, carry out polycondensation, when reaction system viscosity reaches the 0.45dl/g left and right sides, add in the reaction system the theoretical output gross weight 45% that is equivalent to product P ET, pass through the titanium dioxide that step (1) (2) is processed, proceed polycondensation.
(5) when reaction system viscosity reaches 0.60dl/g, stop polycondensation, through making silk, cooling, granulation, obtain the white polyester masterbatch.
Embodiment 2~12
With the method that is similar to embodiment 1, according to the pigment type described in the table 1, pigment particle size, pigment add-on, inorganic coating layer kind, inorganic coating layer thickness, coupling agent surface treatment agent kind, to add pigment be system viscosity, prepares the white master material of different viscosity.
Table 1: the material usage data table of each embodiment
Comparative Examples
(1) be that melting is carried out in 0.70dl/g left and right sides PET section with viscosity about 260 ℃, then add the particle diameter that is equivalent to melting PET gross weight 1% and be about 350nm and through with embodiment 1 in the titanium dioxide of step (1) (2) same treatment.Stir, disperse, then make silk, pelletizing.
The masterbatch that each embodiment and Comparative Examples are obtained and PET section are according to the 80:20(weight ratio) ratio mix then melting, slab, membrane, test performance.
Table 2: each embodiment performance test data
Embodiment | The close value of light |
1 | 0.852 |
2 | 0.135 |
3 | 1.043 |
4 | 0.509 |
5 | 0.793 |
6 | 0.916 |
7 | 0.499 |
8 | 0.863 |
9 | 0.799 |
10 | 0.833 |
11 | 0.947 |
12 | 0.811 |
Comparative Examples | 0.122 |
。When a beam intensity is I
0Illumination on film the time, except reflection, part light is stopped by wherein pigment particles and absorbs the remainder transmission.If transmitted light intensity is I
1, definition transmissivity (T) is:
T=I
1/I
0×100% (1)
The transmittancy of transmissivity reflection film, its inverse have then represented the ability that film stops light, are called light resistance rate (O):
O=1/T=I
0/I
1 (2)
The close value of the light of film (D) is defined as follows:
D=lgO=lgI
0/I
1 (3)
The close value of light is larger, and colo(u)rant dispersion is more even in the surface film, and finer particles is little.