Summary of the invention
The present invention seeks in order to overcome the deficiencies in the prior art, the continuous constant speed step wise of a kind of large-scale workpiece slip transportation device is provided, when having solved the large-scale workpiece transportation comparatively simply, it needs the problem of pause in slipping, and more convenient quick when making multiple large-scale workpiece transportation.
In order to achieve the above object, the present invention is by the following technical solutions:
The continuous constant speed step wise of a kind of large-scale workpiece slip transportation device comprises:
One step rate, cave in and be provided with a chute in its bottom;
Two groups of slide rails comprise external slide rail and interior slide rail, place movably chute; Described external slide rail places the periphery, and described interior slide rail places the inboard of external slide rail;
Two groups of jacking cylinders are vertically mounted on the chute inner top surface; First group of corresponding external slide rail of jacking cylinder, slide rail in second group of jacking cylinder correspondence; The piston rod outer end of described first group of jacking cylinder can offset with external slide rail, and piston rod outer end and the interior slide rail of described second group of jacking cylinder offset; There is the distance of horizontal direction back edge in the described external slide rail on the sense of motion of each slide rail and the piston rod outer end of the corresponding jacking cylinder that approaches; Between the piston rod outer end of the front edge in the described interior slide rail on the sense of motion of each slide rail and the corresponding jacking cylinder that approaches the slip face is arranged;
Two groups of horizontally disposed passing cylinders, rear end on the displacement direction of first group of piston rod outer end of passing cylinder and external slide rail is connected, second group of piston rod outer end of passing cylinder stretched out and is connected with rear end on the displacement direction of interior slide rail, and the cylinder bodies of two groups of passing cylinders are connected with the respective rear ends of step rate; And
One electric-control system, described two groups of jacking cylinders, two groups of passing cylinders are connected with electric-control system.
As preferably, described external slide rail is the slide rail that a middle part is provided with perforation; Described interior slide rail is one to place the slide rail of described perforation; Described perforation is provided with a breach near the rear wall of passing cylinder, and the piston rod outer end of described second group of passing cylinder is passed breach and is connected with interior slide rail; Between aft end face on the sense of motion of described interior slide rail and the rear wall of perforation the space is arranged.
As preferably, described external slide rail is the cuboid slide rail, and described perforation is the oblong perforation; Described interior slide rail is the cuboid slide rail.
As preferably, the quantity of described first group of jacking cylinder is eight, they take four as a component two rows respectively the dual-sides of corresponding external slide rail install; The quantity of described second group of jacking cylinder is eight, and they are take four length direction installations as a component two rows along step rate; Four row's jacking cylinder alignment.
As preferably, described two groups of strokes of passing cylinders are the same, and alignment is installed take the corresponding aft end face of external slide rail as benchmark; The distance of described slip face and described horizontal direction is not less than the stroke of described passing cylinder; The length in described space and the addition of perforation rear wall thickness are not less than the twice of described passing cylinder stroke, and the length in described space is not less than the stroke of described passing cylinder; Described second group of piston rod of passing cylinder stretches out fully.
As preferably, pass cylinder and have two to pass cylinders for described first group, pass cylinder and have to pass a cylinder for described second group, pass cylinder and be arranged on first group of centre of passing cylinder for described second group.
As preferably, described two groups of cylinder bodies of passing cylinders pass through the oscillating bearing member hinges with the respective rear ends of step rate.
The corresponding external slide rail of two madial walls of described chute is provided with first group and second group of correction cylinder component; Described first group and the second group cylinder component of rectifying a deviation all comprises respectively two correction cylinders and displacement pickups, described two correction cylinders are installed on respectively on the relative position of described two madial walls, but the piston rod outer end of described two correction cylinders is the contact external slide rail all, and described displacement pickup is installed on one of them correction cylinder; One of them of first group of passing cylinder passed the first passing displacement pickup is installed on cylinder;
Slide rail is provided with the 3rd group and the 4th group of correction cylinder component in the two long limit madial wall correspondences of the perforation of described external slide rail; Described the 3rd group and the 4th group cylinder component of rectifying a deviation all comprises respectively two correction cylinders and displacement pickups, described two correction cylinders are installed on respectively two of described perforation and grow on the relative position of limit madial walls, but the outer end of the piston rod of described two correction cylinders is the interior slide rail of contact all, and described displacement pickup is installed on one of them correction cylinder; One of them of second group of passing cylinder passed the second passing displacement pickup is installed on cylinder;
Described four groups of correction cylinder components and two passing displacement pickups all are connected with electric-control system.
As preferably, the piston rod outer end of described first group of jacking cylinder and second group of jacking cylinder is equipped with the antifriction crawler shoe.
Compared with prior art, the present invention has following beneficial effect:
By said structure, after the step rate jack-up of the present invention heavy duty, can submit for sliding at interior external slide rail, and slide rail is stepwise alternated advances, step rate and heavy duty can average rate be advanced continuously; Be installed in the correction cylinder component on step rate and the external slide rail and pass passing displacement pickup on the cylinder, both mating reactions can be adjusted direct of travel.The present invention can reach the quick effect that steadily safely large-scale workpiece is moved into place, and satisfies the offshore engineering needs.
The specific embodiment
The haircut direction indication is the working direction of the continuous constant speed step wise of large-scale workpiece of the present invention slip transportation device among Fig. 1; The front and back end of each parts of the following stated is all take this working direction as reference direction.
As shown in Figure 1 to Figure 3, the continuous constant speed step wise of large-scale workpiece of the present invention slip transportation device comprises:
Step rate 1, cave in and be provided with a cuboid chute 11 in its bottom, and described chute 11 is in the front end bottom of step rate 1, and it runs through the two ends sidewall of step rate 1 front end bottom.
Two groups of slide rails comprise external slide rail 21 and interior slide rail 22, place movably in the chute 11; External slide rail 21 is the cuboid slide rail, and its middle part is provided with the oblong perforation; Interior slide rail 22 is a cuboid slide rail, places described perforation.
Two groups of jacking cylinders are vertically mounted on the inner top surface 111 of chute 11.The quantity of first group of jacking cylinder 31 is eight, and they are installed along the length direction of step rate 1 take four dual-sides as the corresponding external slide rail 21 of a component two row's difference; The quantity of second group of jacking cylinder 32 is eight, and they are take four length direction installations as a component two rows along step rate 1; Four row's jacking cylinder alignment.The piston rod outer end of described first group of jacking cylinder can offset with external slide rail (being that piston rod stretches out rear and slide rail offsets), and the piston rod outer end of described second group of jacking cylinder is stretched out and offseted with interior slide rail.The stroke of two groups of jacking cylinders is the same, and their piston rod outer end all is equipped with the antifriction crawler shoe.
Such as Fig. 1 and shown in Figure 3, there is the distance of horizontal direction the edges at two ends of external slide rail 21 and the piston rod outer end of the corresponding jacking cylinder (referring to respectively jacking cylinder 311 and jacking cylinder 312) that approaches; Between the piston rod outer end of the front edge of interior slide rail 22 and the corresponding jacking cylinder 321 that approaches the slip face is arranged.
Two groups of horizontally disposed passing cylinders, first group of piston rod outer end of passing cylinder 41 is connected with the aft end face of external slide rail 21, the piston rod outer end of second group of passing cylinder 42 is stretched out fully and is connected with the aft end face of interior slide rail 22 by a joint pin 221, and the cylinder body of two groups of passing cylinders and the rear end of step rate 1 are by the oscillating bearing member hinges; Described two groups of strokes of passing cylinder are the same, and install as benchmark aligns take the aft end face of external slide rail 21.The perforation 211 of external slide rail 21 is passed breach 212 near the piston rod outer end that is provided with 212, the second groups of passing of breach cylinder 42 in the middle of the rear wall of passing cylinder and is connected with interior slide rail 22; Between the rear wall of the aft end face of described interior slide rail 22 and perforation 211 space is arranged.The thickness addition of the length in described space (A indication among Fig. 3) and perforation 211 rear walls is not less than the twice of described passing cylinder stroke, and the length in described space is not less than the stroke of described passing cylinder.Skew about described oscillating bearing assembly can make the sense of motion of passing the corresponding step rate of cylinder do.
The distance of described slip face and described horizontal direction is not less than a stroke of described passing cylinder.
Described first group of passing cylinder 41 has two to pass cylinders, and described second group of passing cylinder 42 has one to pass cylinder, passes the centre that cylinder 42 is arranged on first group of passing cylinder 41 for described second group.
Two madial walls, the 112 corresponding external slide rails 21 of described chute 11 are respectively arranged with first group and second group of correction cylinder component.Described first group and the second group cylinder component of rectifying a deviation all comprises respectively two correction cylinders and displacement pickups; Described two correction cylinders are installed on respectively on the relative position of two madial walls 112, but the outer end of the piston rod of described two correction cylinders contact external slide rail 21 all; Described displacement pickup is installed on one of them correction cylinder.One of them of first group of passing cylinder 41 passed the first passing displacement pickup is installed on cylinder.
Slide rail 22 is provided with the 3rd group and the 4th group of correction cylinder component in the two long limit madial wall correspondences of the perforation 211 of described external slide rail 21.Described the 3rd group and the 4th group cylinder component of rectifying a deviation all comprises respectively two correction cylinders and displacement pickups; Described two correction cylinders are installed on respectively on the relative position of two long limit madial walls of described perforation 211, but the outer end of the piston rod of described two correction cylinders slide rail 22 in the contact all; Described displacement pickup is installed on one of them correction cylinder.One of them of second group of passing cylinder 42 passed the second passing displacement pickup is installed on cylinder.
Described two groups of jacking cylinders, two groups of passing cylinders, four groups of correction cylinder components and two passing displacement pickups all are connected with electric-control system.
Operational process of the present invention and relative theory are as described below:
As shown in Figure 4, heavy duty (large-scale workpiece) is placed on the step rate, and this moment, second group of jacking cylinder was take interior slide rail as fulcrum jack-up step rate and heavy duty; Subsequently, second group of piston rod of passing cylinder bounce back take interior slide rail as counter-force point, and the pulling step rate moves forward and the front end of interior slide rail extremely, i.e. its piston rod bounce back complete (first step A).Meanwhile, first group of passing cylinder passed external slide rail forward until first group of piston rod of passing cylinder stretches out fully, and first group of jacking cylinder piston rod stretches out; After the cylinder body of second group of passing cylinder is covered a stroke (being that its piston rod retraction is complete rear), second group of jacking cylinder puts down step rate and when beginning piston rod bounced back, first group of piston rod of passing cylinder stretches out fully, and first group of jacking cylinder piston rod be the contact external slide rail, and this moment, step rate and load just supported (first step B) by first group of jacking cylinder.First group of jacking cylinder is take external slide rail as fulcrum jack-up step rate and heavy duty; Subsequently, first group of piston rod of passing cylinder bounces back take external slide rail as counter-force point, and the pulling step rate moves forward until first group of piston rod retraction complete (second step A) of passing cylinder.Meanwhile, second group of passing cylinder passed interior slide rail forward until second group of piston rod of passing cylinder stretches out fully, and the piston rod of second group of jacking cylinder stretches out again; After the cylinder body of first group of passing cylinder is covered a stroke (being that its piston rod retraction is complete rear), first group of jacking cylinder puts down step rate and when beginning piston rod bounced back, second group of piston rod of passing cylinder stretches out fully, and the piston rod of second group of jacking cylinder is the interior slide rail of contact, this moment, step rate and load were just supported by second group of jacking cylinder, be returned to incipient state, prepare to be transitioned into slippage on the interior slide rail (second step B).Such two groups of jacking cylinders support step rate and slide in turn on inside and outside two slide rails, and per two steps, alternately once step rate can forward slippage of constant speed on inside and outside two slide rails, avoided the step wise slippage in the middle of pause.
The passing cylinder spurs step rate take slide rail as counter-force point principle is; Jacking cylinder jack-up load, thereby slide rail also carry load weight and since the effect of antifriction crawler shoe (present embodiment adopts crawler shoe to reduce friction, positive pressure on the pair of can also other conventional proper form reducing friction or friction coefficient reach the effect that reduces friction), friction force between jacking cylinder and slide rail is less than the friction force between slide rail and (cement) ground at this moment, so can slide rail be the counter-force point when passing the cylinder retraction, drive step rate forward slippage on slide rail.
In traveling process, if conveying arrangement of the present invention need to be adjusted direct of travel, then adjust by the cooperation of four groups of correction cylinder components, two passing displacement pickups and electric-control system.Can draw the data of passing the position by the data acquisition of passing displacement pickup, the skew instruction of sending according to passing position data and electric-control system produces four road offset displacements (i.e. four road offset displacements of four groups of correction cylinder components), makes the working direction of stepping Beam according to angle of control command skew.
Correction cylinder component and pass displacement pickup to adjust the Principle of Process of direct of travel as follows: first passes displacement pickup to passing displacement data and gather and feeding back to electric-control system, electric-control system allows the correction cylinder of first group and second group provide a side thrust to pass external slide rail accordingly, the skew that makes external slide rail can produce certain angle is stretched out, corresponding displacement pickup carries out data acquisition to offset displacement, then feeds back to electric-control system; Electric-control system reaches the passing displacement data accordingly allows the correction cylinder provide a side thrust to pass step rate, but makes step rate deflection slippage, and corresponding displacement pickup again carries out data acquisition and feeds back to electric-control system offset displacement subsequently.Second passes displacement pickup to passing displacement data and gather and feeding back to electric-control system, electric-control system reaches above-mentioned related data accordingly, allow the correction cylinder of the 3rd group and the 4th group provide a side thrust pass in slide rail, the skew that makes interior slide rail can cooperate the skew of step rate and external slide rail to produce certain angle is stretched out, corresponding displacement pickup carries out data acquisition to this offset displacement, then feed back to electric-control system, electric-control system sends next step instruction accordingly, and cycle control is until finish the adjustment of direct of travel.
Four groups of correction cylinder components are as follows to the detailed process of the adjustment of the direct of travel of conveying arrangement: when entering adjustment direction process, the first step, first group and second group collaborative adjusting of the cylinder component of rectifying a deviation on the step rate ejects external slide rail deflection, for stepping Beam deflection slippage is prepared; Second step, step rate deflection slippage under the reverse adjusting of first group and second group correction cylinder component; The 3rd step, the collaborative angular deflection of stretching out of regulating to make interior slide rail adapt to external slide rail and step rate of the 3rd group and the 4th group cylinder component of rectifying a deviation on the external slide rail is stretched out, so repeat to pass forward (can stop if having adjusted to required direction), just can realize the adjustment of the direct of travel of step rate, thereby realize the adjustment of conveying arrangement direct of travel.
The present invention is not limited to above-mentioned embodiment, if various changes of the present invention or modification are not broken away from the spirit and scope of the present invention, if these are changed and modification belongs within claim of the present invention and the equivalent technologies scope, then the present invention also is intended to comprise these changes and change.