CN103056170B - A kind of wide Lead belt production line tandem rolling synchronous control system - Google Patents
A kind of wide Lead belt production line tandem rolling synchronous control system Download PDFInfo
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- CN103056170B CN103056170B CN201210580415.1A CN201210580415A CN103056170B CN 103056170 B CN103056170 B CN 103056170B CN 201210580415 A CN201210580415 A CN 201210580415A CN 103056170 B CN103056170 B CN 103056170B
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Abstract
The invention discloses a kind of wide Lead belt production line tandem rolling synchronous control system, including motor, several roughing mills and a finishing mill after being arranged on last roughing mill, described wide Lead belt production line tandem rolling synchronous control system also includes PLC control system and needle-like microswitch, wherein each motor individually controls a roughing mill or a finishing mill, all of motor is connected to PLC control system, described needle-like microswitch is arranged on the roughing mill except last roughing mill, accumulate with or without. g., lead tape between roughing mill for detecting, and feed back to PLC control system. such as it is made up of angular transducer, supporting plate and cylinder also by buffer gear, and coordinate monitoring torque current to control the mill speed of roughing mill or finishing mill, accurately to control the tension force of. g., lead tape within acceptable scope, and can self-regeneration and adjust. g., lead tape cumulative error, to adjust rapidly when tackling different situation.
Description
Technical field
The present invention relates to a kind of synchronous control system for. g., lead tape tandem rolling, particularly to a kind of wide Lead belt production line tandem rolling synchronous control system.
Background technology
Being gravitation casting method for producing the common method of battery grid, this method production requirement is not high, but product grid coarse grains, very easily there is intercrystalline corrosion, production efficiency is relatively low. The present commonly used a kind of relatively advanced extension pulling method metal by melting, through continuous casting, cut band, tandem rolling, trimming, dry up, the operation such as winding, lead is made the grid of all size. General selection 6 roughing motors and 1 finish rolling motor complete whole process, and 6 roughing motors adopt the mode of single motor combination deboost axles output speed ratio matchings, reach to roll the purpose of a relation. But mechanical precision is required height by this method, and comparatively inflexible in specifically used process, it is impossible to being adjusted according to practical situation, once dispatch from the factory, finalized the design almost this product, reply different situations are also comparatively unable. And when tackling the grid product of different size, coordinate fixing owing to rolling room machine, directly result in the fixing and single of product category. And there are certain fluctuation or the change of temperature or the change of material prescription in actually used central operating mode so that the adjustment of all of original technology adapts to the inconvenience seeming suitable, not intelligent. The. g., lead tape cumulative error caused due to other subtle effects of existence in carrying out practically especially can not carry out self-regeneration and adjustment especially.
Summary of the invention
For the problems referred to above that prior art exists, for the convenient speeds match adjusted between each rolling motor, to keep the tension force of. g., lead tape in the operation of rolling to meet the requirements, the invention provides a kind of wide Lead belt production line tandem rolling synchronous control system, existing 6+1 roll bi-motor speed ratio Machinery Control System is changed to 7 motors and individually controls electrical system, and introduce PLC control system, needle-like microswitch and buffer gear, PLC control system is by monitoring needle-like microswitch, the torque current of the converter on buffer gear and the motor that is connected with roughing mill or finishing mill, control the speed of corresponding motor, accurately to control the tension force of. g., lead tape, so that the tension force of. g., lead tape is within acceptable scope in the operation of rolling, and can self-regeneration and adjust. g., lead tape cumulative error, to adjust rapidly when tackling different situations, make to control more intelligent convenience.
One width Lead belt production line tandem rolling synchronous control system of the present invention, including motor, several roughing mills and a finishing mill after being arranged on last roughing mill, described wide Lead belt production line tandem rolling synchronous control system also includes PLC control system and needle-like microswitch, wherein each motor individually controls a roughing mill or a finishing mill, all of motor is connected to PLC control system, described needle-like microswitch is arranged on the roughing mill except last roughing mill, accumulate with or without. g., lead tape between roughing mill for detecting, and feed back to PLC control system.
Further, when having. g., lead tape to accumulate between described needle-like microswitch monitoring roughing mill, feeding back to PLC control system, PLC control system controls the speed of corresponding roughing mill so that the speed of a rear roughing mill is accelerated, and the speed of previous roughing mill slows down; Between described needle-like microswitch monitoring roughing mill during the accumulation of unleaded band, feed back to PLC control system, PLC control system controls the speed of corresponding roughing mill, the speed making a rear roughing mill slows down and recovers to raw velocity, the speed of previous roughing mill is accelerated to recover to raw velocity, to avoid excessive tensile even to break. g., lead tape.
Further, described wide Lead belt production line tandem rolling synchronous control system also includes the buffer gear being arranged between last roughing mill and finishing mill, described buffer gear includes angular transducer, cylinder, first supporting plate, second supporting plate and pressure zone axle, described buffer gear entirety is triangular in shape, two supporting plates respectively constitute the both sides of this triangle, cylinder constitutes the 3rd limit of this triangle, angular transducer is arranged on two supporting plate junctions, wherein the first supporting plate maintains static, the other end of the second supporting plate rotated around angular transducer is arranged to push down the pressure zone axle of. g., lead tape.
Further, described angular transducer is for measuring the variable angle between the second supporting plate present condition and initial state, and variable angle is fed back to PLC control system, when cylinder is stretched to the longest position, the second supporting plate is in initial state, and now the second supporting plate present condition is the first angle with the angle of initial state; When cylinder is compressed into the shortest position, the angle of the second supporting plate present condition and initial state is the second angle, owing to the finish rolling input speed of PLC control system control finishing mill speeds, the action of gravity of the second undertaken. g., lead tape of supporting plate reduces, cylinder is caused slowly to recover to extended state, so that the second supporting plate rotates around angular transducer between the first angle and the second angle.
Further, when the angular transducer monitoring buffer gear of described buffer gear is in the first angle, unleaded band accumulation between last roughing mill and finishing mill; When buffer gear is not at the first angle, start occur that. g., lead tape is accumulated between last roughing mill and finishing mill, when buffer gear is in the second angle,. g., lead tape accumulation between last roughing mill and finishing mill reaches maximum, described PLC control system controls the motor of finishing mill, its mill speed is made to speed, recover to after the first angle making buffer gear, described PLC control system controls the motor of finishing mill, its mill speed is made to slow down recovery to raw velocity, to avoid excessive tensile even to break. g., lead tape.
Further, a converter it is provided with between described PLC control system and each motor, described PLC control system obtains torque current by converter, to judge the tension variation of. g., lead tape, and according to the speed of a roughing mill or finishing mill after the tension variation output control of monitoring, so that the tension force of. g., lead tape is within acceptable scope.
Further, described PLC control system controls converter by Ethernet.
Further, described motor includes encoder, and is monitored the magnitude of angular velocity of motor in real time by encoder.
Further, described PLC control system can also configure touch screen, inputs parameter, the rotary speed of configuration motor by artificial from touch screen.
Further, described roughing mill is 6, and finishing mill is 1.
The present invention individually controls electrical system by existing 6+1 roll bi-motor speed ratio Machinery Control System is changed to 7 motors, and introduce PLC control system, needle-like microswitch and buffer gear, PLC control system is by monitoring needle-like microswitch, the torque current of the converter on buffer gear and the motor that is connected with roughing mill or finishing mill, control the mill speed of each roughing mill or finishing mill, thus both having avoided, the situation that. g., lead tape is accumulated occurred between roughing mill and between roughing mill and finishing mill, turn avoid between roughing mill and between roughing mill and finishing mill, occur that. g., lead tape is stretched the situation being even pulled off, accurately control the tension force of. g., lead tape within acceptable scope, and can self-regeneration and adjust. g., lead tape cumulative error, to adjust rapidly when tackling different situations.
Accompanying drawing explanation
Fig. 1 is speed proportioning and the structural representation of roughing mill in prior art;
Fig. 2 is speed proportioning and the structural representation of the present invention;
Fig. 3 is the control principle schematic diagram that the present invention comprises buffer gear;
Fig. 4 is the schematic diagram of the buffer gear of the present invention;
Fig. 5 is the control principle schematic diagram of the present invention;
Fig. 6 is the schematic diagram that the buffer gear of the present invention is in the first angle;
Fig. 7 is the schematic diagram that the buffer gear of the present invention is in the second angle;
1 buffer gear, 5 angular transducers, 6 cylinders, 7 pressure zone axles, 8 traction roller-way, 9 roughing mills, 10 roughing mill A, 11 finishing mills, 12 needle-like microswitch
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
Embodiment 1
As shown in Fig. 27, one width Lead belt production line tandem rolling synchronous control system of the present invention, including 7 motors, 6 roughing mills and 1 finishing mill, each motor individually controls a roughing mill or a finishing mill, all of motor is connected to PLC control system, wherein closely follow finishing mill 11 after last roughing mill and roughing mill A, on 5 roughing mills except roughing mill A, each roughing mill is provided with a needle-like microswitch 12, whether this needle-like microswitch 12 is used for monitoring between roughing mill. g., lead tape and accumulates, and monitoring result is fed back to PLC control system. If occurring in that between roughing mill. g., lead tape is accumulated, and monitoring result is fed back to PLC control system by needle-like microswitch 12, and PLC control system controls the speed of corresponding roughing mill so that the speed of a rear roughing mill is accelerated, and the speed of previous roughing mill slows down; Between needle-like microswitch monitoring roughing mill during the accumulation of unleaded band, feed back to PLC control system, PLC control system controls the speed of corresponding roughing mill, the speed making a rear roughing mill slows down and recovers to raw velocity, the speed of previous roughing mill is accelerated to recover to raw velocity, to avoid excessive tensile even to break. g., lead tape.
Wide Lead belt production line tandem rolling synchronous control system also includes the buffer gear 1 being arranged between last roughing mill and finishing mill, this buffer gear 1 includes angular transducer 5, cylinder the 6, first supporting plate, the second supporting plate and pressure zone axle 7, buffer gear 1 is overall triangular in shape, two supporting plates respectively constitute the both sides of this triangle, cylinder 6 constitutes the 3rd limit of this triangle, angular transducer 5 is arranged on two supporting plate junctions, wherein the first supporting plate maintains static, and is arranged to push down the pressure zone axle 7 of. g., lead tape on the other end of the second supporting plate rotated around angular transducer.
The original state of buffer gear 1 is as it is shown on figure 3, the now roughing output speed of roughing mill A and the finish rolling of finishing mill 11 inputs speed and reaches to balance, and cylinder 6 is stretched, and buffer gear 1 is positioned at the first angle position, if roughing mill A makes output speed increase due to certain change, then then there is the situation of accumulation due to the imbalance of both speed in the. g., lead tape between roughing mill A and finishing mill 11, along with. g., lead tape accumulation is more and more, the action of gravity of the. g., lead tape that buffer gear 1 is accumulated, cylinder 6 is slowly compressed, second supporting plate of buffer gear 1 is also rotated down around angular transducer 5 with the compression of cylinder 6, owing to the angle between the second supporting plate present condition and original state that it is monitored by angular transducer 5 feeds back to PLC control system always, and PLC control system also receives the angle that angular transducer 5 is monitored always. when buffer gear 1 is by accumulation action of gravity of. g., lead tape between roughing mill A and finishing mill 11, when its cylinder 6 is compressed into extreme position, namely when buffer gear 1 is in the second angle state, PLC control system then starts the finish rolling input speed controlling finishing mill 11, the rotating speed of the motor being namely connected with finishing mill 11 by control, the motor speed controlling finishing mill 11 increases. now, increase owing to the finish rolling of finishing mill 11 inputs speed, and the roughing output speed that the speed after increasing is more than roughing mill A, make accumulation. g., lead tape between roughing mill A and finishing mill 11 fewer and feweri, cylinder 6 is also stretched therewith gradually, second supporting plate also rotates up around angular transducer 5 therewith, when buffer gear 1 recovers to the first angle state, namely during original state, the angle value that PLC control system is monitored according to angular transducer 5, the finish rolling input speed controlling finishing mill 11 reduces, to avoid excessive tensile even to break. g., lead tape.
If roughing mill A makes roughing output speed reduce due to certain change, now the angular transducer 5 of buffer gear 1 just cannot make PLC control system control the finish rolling input speed of finishing mill 11 by monitoring angle change, now owing to the tension force of. g., lead tape increases, the torque current being arranged on the converter between the motor of PLC control system and finishing mill 11 just will increase therewith, therefore PLC control system controls the finish rolling input speed of finishing mill 11 and reduces so that the tension force of. g., lead tape reduces. If roughing mill A makes roughing output speed increase due to certain change, now PLC control system is except monitoring the angular transducer 5 of buffer gear 1, also monitors the torque current of the converter that the motor with finishing mill 11 is connected; Now this torque current reduces, PLC control system reducing in conjunction with whether above-mentioned buffer gear 1 is in the second angle state according to torque current, and the finish rolling input speed together controlling finishing mill 11 increases, and then the tension force of. g., lead tape is increased. PLC control system so controls, iterative cycles. Therefore torque current is also equipped with the first definite value and the second definite value, and the torque current of monitoring changes between the first definite value and the second definite value.
Buffer gear 1 in the present invention changes between the first angle and the second angle, and torque current changes between the first definite value and the second definite value, all makes the tension force of. g., lead tape be in acceptable scope.
If the. g., lead tape between roughing mill increases due to the roughing output speed of previous roughing mill, when. g., lead tape is tightened up, PLC control system is also by the torque current of the converter monitoring the motor that is connected with a rear roughing mill, and then the roughing input speed of the motor of a roughing mill after controlling so that the tension force of. g., lead tape changes within the acceptable range.
PLC control system controls converter by Ethernet. Motor includes encoder, and is monitored the magnitude of angular velocity of motor in real time by encoder. PLC control system can also configure touch screen, inputs parameter, the angular velocity of configuration motor by artificial from touch screen.
The present invention individually controls electrical system by existing 6+1 roll bi-motor speed ratio Machinery Control System is changed to 7 motors, and introduce PLC control system, needle-like microswitch and buffer gear, PLC control system is by monitoring needle-like microswitch, the torque current of the converter on buffer gear and the motor that is connected with roughing mill or finishing mill, control the speed of corresponding motor, and then control the mill speed of each roughing mill or finishing mill, thus both having avoided, the situation that. g., lead tape is accumulated occurred between roughing mill and between roughing mill and finishing mill, turn avoid between roughing mill and between roughing mill and finishing mill, occur that. g., lead tape is stretched the situation being even pulled off, accurately control the tension force of. g., lead tape within acceptable scope, and can self-regeneration and adjust. g., lead tape cumulative error, to adjust rapidly when tackling different situations.
A kind of wide Lead belt production line tandem rolling synchronous control system of the present invention is not limited to the above-mentioned embodiment listed. Person of ordinary skill in the field should know, and above description is only specific embodiments of the invention, on the basis of present inventive concept to the made any pro forma change of the present invention or amendment all in protection scope of the present invention.
Claims (9)
1. one kind wide Lead belt production line tandem rolling synchronous control system, including motor, several roughing mills and a finishing mill after being arranged on last roughing mill, it is characterized in that described wide Lead belt production line tandem rolling synchronous control system also includes PLC control system and needle-like microswitch, wherein each motor individually controls a roughing mill or a finishing mill, all of motor is connected to PLC control system, described needle-like microswitch is arranged on the roughing mill except last roughing mill, accumulate with or without. g., lead tape between roughing mill for detecting, and feed back to PLC control system, described wide Lead belt production line tandem rolling synchronous control system also includes the buffer gear being arranged between last roughing mill and finishing mill, described buffer gear includes angular transducer, cylinder, the first supporting plate, the second supporting plate and pressure zone axle, described buffer gear entirety is triangular in shape, two supporting plates respectively constitute the both sides of this triangle, cylinder constitutes the 3rd limit of this triangle, angular transducer is arranged on two supporting plate junctions, wherein the first supporting plate maintains static, and is arranged to push down the pressure zone axle of. g., lead tape on the other end of the second supporting plate rotated around angular transducer.
2. wide Lead belt production line tandem rolling synchronous control system according to claim 1, it is characterized in that, when having. g., lead tape to accumulate between described needle-like microswitch monitoring roughing mill, feed back to PLC control system, PLC control system controls the speed of corresponding roughing mill, after making, the speed of a roughing mill is accelerated, and the speed of previous roughing mill slows down; Between described needle-like microswitch monitoring roughing mill during the accumulation of unleaded band, feed back to PLC control system, PLC control system controls the speed of corresponding roughing mill, the speed making a rear roughing mill slows down and recovers to raw velocity, the speed of previous roughing mill is accelerated to recover to raw velocity, to avoid excessive tensile even to break. g., lead tape.
3. wide Lead belt production line tandem rolling synchronous control system according to claim 1, it is characterized in that, described angular transducer is for measuring the variable angle between the second supporting plate present condition and initial state, and variable angle is fed back to PLC control system, when cylinder is stretched to the longest position, the second supporting plate is in initial state, and now the second supporting plate present condition is the first angle with the angle of initial state;When cylinder is compressed into the shortest position, the angle of the second supporting plate present condition and initial state is the second angle, cylinder is controlled compression by PLC control system or stretches, so that the second supporting plate rotates around angular transducer between the first angle and the second angle.
4. wide Lead belt production line tandem rolling synchronous control system according to claim 3, it is characterised in that when the angular transducer monitoring buffer gear of described buffer gear is in the first angle, unleaded band accumulation between last roughing mill and finishing mill; When buffer gear is not at the first angle, start occur that. g., lead tape is accumulated between last roughing mill and finishing mill, when buffer gear is in the second angle,. g., lead tape accumulation between last roughing mill and finishing mill reaches maximum, described PLC control system controls the motor of finishing mill, its mill speed is made to speed, recover to after the first angle making buffer gear, described PLC control system controls the motor of finishing mill, its mill speed is made to slow down recovery to raw velocity, to avoid excessive tensile even to break. g., lead tape.
5. the wide Lead belt production line tandem rolling synchronous control system according to claim 14 any one, it is characterized in that, a converter it is provided with between described PLC control system and each motor, described PLC control system obtains torque current by converter, to judge the tension variation of. g., lead tape, and according to the speed of a roughing mill or finishing mill after the tension variation output control of monitoring, so that the tension force of. g., lead tape is within acceptable scope.
6. wide Lead belt production line tandem rolling synchronous control system according to claim 5, it is characterised in that described PLC control system controls converter by Ethernet.
7. wide Lead belt production line tandem rolling synchronous control system according to claim 6, it is characterised in that described motor includes encoder, and is monitored the magnitude of angular velocity of motor in real time by encoder.
8. wide Lead belt production line tandem rolling synchronous control system according to claim 7, it is characterised in that described PLC control system can also configure touch screen, inputs parameter, the rotary speed of configuration motor by artificial from touch screen.
9. wide Lead belt production line tandem rolling synchronous control system according to claim 8, it is characterised in that described roughing mill is 6, and described finishing mill is 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210580415.1A CN103056170B (en) | 2012-12-28 | 2012-12-28 | A kind of wide Lead belt production line tandem rolling synchronous control system |
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| CN201210580415.1A CN103056170B (en) | 2012-12-28 | 2012-12-28 | A kind of wide Lead belt production line tandem rolling synchronous control system |
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| CN103056170A CN103056170A (en) | 2013-04-24 |
| CN103056170B true CN103056170B (en) | 2016-06-08 |
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| CN103949516A (en) * | 2014-05-16 | 2014-07-30 | 吴江通信电缆厂 | Corrugating device for steel strip and aluminum strip |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2717553Y (en) * | 2003-01-23 | 2005-08-17 | 武汉科技大学 | Driving device for lead band rolling mill |
| CN101797582A (en) * | 2010-01-29 | 2010-08-11 | 新星化工冶金材料(深圳)有限公司 | Rolling machine system with multi-motor synchronous control |
| CN202356400U (en) * | 2011-11-24 | 2012-08-01 | 德阳宏广科技有限公司 | Finishing mill group for preparing lead belt for plate grate |
| CN203018462U (en) * | 2012-12-28 | 2013-06-26 | 江苏三环实业股份有限公司 | Continuous rolling synchronous control system of wide lead belt production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05325976A (en) * | 1992-05-19 | 1993-12-10 | Matsushita Electric Ind Co Ltd | Manufacture of lead alloy sheet for expand lattice unit of lead acid battery |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2717553Y (en) * | 2003-01-23 | 2005-08-17 | 武汉科技大学 | Driving device for lead band rolling mill |
| CN101797582A (en) * | 2010-01-29 | 2010-08-11 | 新星化工冶金材料(深圳)有限公司 | Rolling machine system with multi-motor synchronous control |
| CN202356400U (en) * | 2011-11-24 | 2012-08-01 | 德阳宏广科技有限公司 | Finishing mill group for preparing lead belt for plate grate |
| CN203018462U (en) * | 2012-12-28 | 2013-06-26 | 江苏三环实业股份有限公司 | Continuous rolling synchronous control system of wide lead belt production line |
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