CN1030523C - Materials for use in skull-fixing - Google Patents

Materials for use in skull-fixing Download PDF

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Publication number
CN1030523C
CN1030523C CN 89106588 CN89106588A CN1030523C CN 1030523 C CN1030523 C CN 1030523C CN 89106588 CN89106588 CN 89106588 CN 89106588 A CN89106588 A CN 89106588A CN 1030523 C CN1030523 C CN 1030523C
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China
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gram
carbon fiber
fiber
skull
materials
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Expired - Fee Related
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CN 89106588
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CN1040323A (en
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王海林
徐大元
张诗虎
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Abstract

The present invention relates to skull repairing material which is composite material of organic glass enhanced and modified by hybrid fiber composed of carbon fiber, or a blend composition of the carbon fiber, synthetic fiber or carbon felt or short carbon fiber and PMMA. The present invention is characterized in that the content of fiber components can be randomly selected from 6 to 60%, and a publicly known forming method of carbon fiber reinforced plastic is used for forming and processing a board or a matrix band of which the thickness is 1.5 to 4 millimeters. The present invention has the advantages of superior physical and chemical performance, fine biocompatibility, no rejection reaction, no carcinogenesis, easily obtained raw material, simple processing, easy large-scale production and easy popularization and application.

Description

Materials for use in skull-fixing
The invention belongs to implantation or repair the material that human organ is used, exactly is a kind of materials for use in skull-fixing.
Because traffic and other reasonses such as industrial accident and cerebroma disease, China need implement skull repairing urethroptasty patient rises year by year, has exceeded in recent years more than year 100000 examples.The allosome material that skull repairing is used has metal, as titanium, lithium, rustless steel, chrome molybdenum nickel alloy etc.; Have nonmetal, as polyethylene from high pressure process, acrylate, silicone rubber, pottery and fiberglass etc., above material for various reasons, not extensive use as yet, present clinical usefulness mainly be lucite (polymethyl methacrylate).Lucite has many advantages, but property is crisp, and biological aging is poor, and temperature Change patient has sense of discomfort, produces hypohydrops etc., so all seek new material in research both at home and abroad." defect of skull and clinical " book (Hubei science and technology publishing house publishes in February, 1987) has been put down in writing a kind of spread by the mechanics designing requirement with carbon fiber and glass fiber cloth change (being that warp and parallel intersect by required different angles), flood medical high polymer (polymethyl methacrylate) then, promptly get the sheet material of 1 or 1.2 millimeters thick after bonding with bonding agent, in this sheet material, the orientation of fiber is oriented, its shock strength and ageing time all improve a lot, but processed complex, and glass fibre will the cracks behind material aging be separated out for a long time and is remained in the tissue.External also once reported the zoopery (" department of eye magazine ", the 524th~529 page of Anrc Otolaryngol 1976 the 9th phase) of repairing the dog sinus frontalis with carbon fiber-ptfe composite.This patent of French Patent (FRP) FR8511322(has also been applied for Europe and United States Patent (USP) EP86401626, US889326) disclose a kind of between two-layer carbon fiber shop one deck aromatic polyamide fibre that changes, resin with high elongation rate floods then, be processed into thickness less than 1 millimeter matrix band, this material poor plasticity, processed complex, inconvenience is promoted.
The purpose of this invention is to provide a kind of medical requirement that both satisfied, easy to process again, a kind of new materials for use in skull-fixing that is easy to popularize is to satisfy growing clinical needs.
Design of the present invention is that the shortcoming at lucite is strengthened and modification.Specifically use the chopped carbon fiber (B) of 3~20 millimeters long to strengthen and modification.Carbon fiber costs an arm and a leg, and for reducing cost, one or both the same carbon fibers (B) in also available synthetic fibers (C) or the carbon felt (D) mix composition assorted fibre (E) to be strengthened and modification.Above-mentioned fiber C and D also should be cut into 3~20 millimeters length, and same then carbon fiber (B) is mixed into the short assorted fibre (E) of cutting.Described carbon fiber (B) can be polyacrylonitrile-radical (PNA yl) or asphalt base carbon fiber; Synthetic fibers (C) can be any one or the two or more synthetic fibers that mix with the arbitrary proportion group such as terylene, polypropylene, nylon or aramid fiber.Resin (A) can be methyl methacrylate through polymerisation in bulk or suspension polymerisation or polymerisation in solution or emulsion polymerisation and polymethyl methacrylate (lucite, code name PMMA).It is characterized in that chopped strand composition (carbon fiber (B) or assorted fibre (the E)) consumption that enhancing modified is used is 6~60%, (percentage by weight, down together), surplus 40~94% is resin (A), when using weak point to cut assorted fibre (E), wherein carbon fiber (B) is no less than 6%, and synthetic fibers (C) and carbon felt (D) ratio are any; Reasonable composition is that the chopped strand composition consumption that enhancing modified is used is 10~45%, and surplus 55~90% is resin (A), and when using weak point to cut assorted fibre (E), wherein carbon fiber (B) is no less than 6%, and synthetic fibers (C) and carbon felt (D) ratio are any.
Forming method is to use the forming method of known carbon fibre reinforced plastic, as using sheet material or the matrix band that draws the method for dialling or injection moulding or die pressing etc. to be processed into 1.5~4 millimeters thick.Specifically will be cut into the chopped strand of 3~20 millimeters long exactly, same resin (A) is processed into injection molding material or molding compound by blending technology, then as required through injection moulding or compression molding, its interior short fiber random orientation of the material that obtains like this, uniform distribution, isotropic characteristics are arranged, and easy to process, be easy to apply.
Physicochemical property of this material and character all are better than lucite, see table 1 for details.
Table 1. physicochemical property compares:
Performance unit's this material lucite
Tensile strength kg/cm 2650 550
Modulus of elasticity in tension kg/cm 247,000 24000
Quiet curved intensity kg/cm 21,150 1100
Impact strength kgcm/cm 224.2 12
Brinell hardness kg/cm 222 18
1/ ℃ 4.7 * 10 of linear expansion coefficient -57.0 * 10 -5
Heat distortion temperature ℃ 101 95
Heat conductivity kilocalorie/Mi Shidu 3.6 0.12~0.17
Above data are provided by Shanghai Plastic Inst.'s test.
Table 2.X actinoscopy X
This materials of aluminum of character unit
Unit thickness absorbance %/mm 1.4 7
The thickness mm 1.0 0.13 of same absorbance correspondence
In addition, this material is no change after ethanol, artificial body fluid, normal saline, acetic acid, calcium carbonate, bromo geramine, formaldehyde etc. soak scalding, and good biocompatibility, implant for a long time tissue, blood, cerebrospinal fluid are had no adverse reaction, do not have row and lead reaction, no carcinogenesis does not have influence to the X ray of head and CT examination and radiotherapy.
Raw material of the present invention is easy to get, and each component ratio amplitude of variation broad is easy to process, is easy to mass production and applies.
Non-limiting examples is described below:
Be processed into injection molding material and molding compound is an example with blending technology, the process conditions of injection moulding are: 180~250 ℃ of injection temperatures, injection pressure 1,000~2,000kg/cm 2; The process conditions of mold pressing are: adorn mould under 60~80 ℃ of temperature, and 180~210 ℃ of temperatures systems, 80 ℃ with bottom knockout, and modified processing gets product after the demoulding.
(1), get B60 gram, the A940 gram, injection moulding gets 1,000 gram matrix band.
(2), get B600 gram, the A400 gram, mold pressing gets 1,000 gram matrix band.
(3), get B60 gram, the C20 gram, the A920 gram, injection moulding gets 1,000 gram matrix band.
(4), get B60 gram, the C20 gram, the D20 gram, the injection moulding of A900 gram gets 1,000 gram matrix band.
(5), get B60 gram, the C40 gram, the D30 gram, the A870 gram, injection moulding gets 1,000 gram matrix band.
(6), get B60 gram, the C140 gram, the A800 gram, injection moulding gets 1,000 gram matrix band.
(7), get B60 gram, the C120 gram, the D70 gram, the A750 gram, injection moulding gets 1,000 gram matrix band.
(8), get B60 gram, the C140 gram, the D100 gram, the A700 gram, injection moulding gets 1,000 gram matrix band.
(9), get B60 gram, the C200 gram, the D90 gram, the A650 gram, injection moulding gets 1,000 gram matrix band.
(10), get B70 gram, the C200 gram, the D130 gram, the A600 gram, mold pressing gets 1,000 gram matrix band.
(11), get B80 gram, the C170 gram, the D200 gram, the A550 gram, mold pressing gets 1,000 gram matrix band.
(12), get B100 gram, the C200 gram, the D200 gram, the A500 gram, mold pressing gets 1,000 gram matrix band.
(13), get B200 gram, the C200 gram, the D150 gram, the A450 gram, mold pressing gets 1,000 gram matrix band.
(14), get B250 gram, the C220 gram, the D130 gram, the A400 gram, mold pressing gets 1,000 gram matrix band.
In the implementation process, in total proportion requirement scope, as long as the B component is no less than 6%, all the other each components can decide what to use as the case may be or change consumption, wherein the amount of C component can be the total amount that single or two or more synthetic fibers groups is mixed, and the ratio that group is mixed also is arbitrarily.

Claims (3)

1, a kind of materials for use in skull-fixing is a kind of lucite of the enhancing modified that obtains with carbon fibre reinforced plastic moulding process processing, it is characterized in that:
(1), the fiber used of enhancing modified is the chopped carbon fiber or the short assorted fibre of cutting of 3~20 millimeters long, described assorted fibre is made up of with the short a kind of two kinds of mixing that suit in fiber or the carbon felt chopped carbon fiber.
(2), the chopped strand composition consumption used of enhancing modified is 6~60%, surplus is the lucite resin;
(3), wherein the chopped carbon fiber consumption is no less than 6%.
2, a kind of materials for use in skull-fixing according to claim 1 is characterized in that:
(1), the chopped strand composition consumption used of enhancing modified is 10~45%, surplus is the lucite resin;
(2), wherein the chopped carbon fiber consumption is no less than 6%.
3, a kind of materials for use in skull-fixing according to claim 1 is characterized in that: described synthetic fibers can be any one or two kinds of above synthetic fibers that mix with the arbitrary proportion group in terylene, polypropylene, nylon or the aramid fiber.
CN 89106588 1989-08-15 1989-08-15 Materials for use in skull-fixing Expired - Fee Related CN1030523C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 89106588 CN1030523C (en) 1989-08-15 1989-08-15 Materials for use in skull-fixing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 89106588 CN1030523C (en) 1989-08-15 1989-08-15 Materials for use in skull-fixing

Publications (2)

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CN1040323A CN1040323A (en) 1990-03-14
CN1030523C true CN1030523C (en) 1995-12-20

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CN 89106588 Expired - Fee Related CN1030523C (en) 1989-08-15 1989-08-15 Materials for use in skull-fixing

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105153612A (en) * 2015-08-31 2015-12-16 苏州莱特复合材料有限公司 Composite material for orthopedic braces and preparation method of composite material
CN110606746B (en) * 2019-09-27 2021-12-14 长沙晟天新材料有限公司 Skull repairing patch and preparation method thereof
CN110606762B (en) * 2019-09-27 2021-12-14 长沙晟天新材料有限公司 Carbon fiber composite skull repairing piece and preparation method thereof

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