CN103051114B - Method for processing chute of iron core of motor stator - Google Patents
Method for processing chute of iron core of motor stator Download PDFInfo
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- CN103051114B CN103051114B CN201210529852.0A CN201210529852A CN103051114B CN 103051114 B CN103051114 B CN 103051114B CN 201210529852 A CN201210529852 A CN 201210529852A CN 103051114 B CN103051114 B CN 103051114B
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- lamination
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- segmental punching
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- 238000000034 method Methods 0.000 title claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 11
- 238000003475 lamination Methods 0.000 claims abstract description 26
- 238000004080 punching Methods 0.000 claims description 59
- 238000003672 processing method Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000010030 laminating Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000010410 layer Substances 0.000 abstract 5
- 229910000831 Steel Inorganic materials 0.000 abstract 4
- 239000010959 steel Substances 0.000 abstract 4
- 238000003754 machining Methods 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 abstract 1
- 239000002356 single layer Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a method for processing a chute of an iron core of a motor stator. Each stamped steel is of the same structure; a plurality of sector stamped steels are spliced into laminations, wherein each single layer of lamination is of a peripheral structure; when the stamped steels on each layer are laminated, each layer of lamination rotates by a preset rotating angle relative to a previous layer of lamination, so that the iron core formed by lamination has a chute structure; and due to the setting of the rotating angle, joints between the sector stamped steels on each layer can be staggered, the integral structure is more reasonable, marking on each layer of sector stamped sheets does not need to be considered in the laminating process, the production and machining process is relatively more convenient and simpler, and the working efficiency is improved.
Description
Technical field
The present invention relates to stator core construction for motor, be specially the processing method of large skewed stator core slot.
Background technology
Be directed to large stator core, its external diameter is greater than the iron core of 1000mm, generally adopts segmental punching, and a plurality of segmental punchings form circumference, and iron core forms flume structure by the punching of individual layer circumference through laminating.Adopting at present the processing method that forms in this way iron core chute is from second layer segmental punching, in the groove radial centre lines of every layer of segmental punching, with respect to the segmental punching groove radial centre lines of one deck above, depart from an angle, wherein every layer of segmental punching is all to carry out mark, in segmental punching punching press, complete and just carry out at that time mark, be marked as the 1st layer to N layer, then according to flag sequence, laminate formation iron core chute when every stacked pressure, can not confound order, otherwise can cause laminating angle generation mistake, cannot form iron core chute.Every layer of segmental punching carries out laminating after mark so again, and the segmental punching of every layer is not that standard universal can laminate, and has caused in process of production inconvenience very, and such processing method is more numerous and diverse, has reduced operating efficiency.
Summary of the invention
For the defect existing in prior art, the object of the present invention is to provide a kind of processing method of motor stator core skewed slot, segmental punching is standard universal structure, the segmental punching that each layer laminates is all same structure, no longer carry out the mark of each layer, and the segmental punching place of interconnecting is more tight, the course of processing is more convenient simple, has improved operating efficiency.
Above-mentioned purpose is achieved through the following technical solutions:
A processing method for motor stator core skewed slot, adopts following procedure of processing:
1. feeding, punch forming: get billot, by pressing equipment, form segmental punching;
2. splicing: every layer of lamination that is spliced into circle configurations by multi-disc segmental punching;
3. laminate: the 2nd layer of beginning, even level is (30+(n-1) * A/N with respect to the anglec of rotation of last layer) °, odd-level is ((n-1) * A/N) ° with respect to the anglec of rotation of last layer, wherein n is the number of plies, and n >=2, N is total number of plies, A is angle of bevel;
4. integer: the stator core that laminates moulding forms the integrative-structure of solidating by mould.
Described segmental punching punching press forms the splicing connecting portion that surface has slot for winding and two ends, wherein one end punching press forms draw-in groove, other end punching press forms and connects projection, multi-disc segmental punching is snapped in another segmental punching one end draw-in groove and is formed circumference lamination by connection projection, and it is more tight that the cooperation of projection and draw-in groove is connected segmental punching.
Described individual layer lamination splices and combines formation by six segmental punchings.
The segmental punching that utilizes above-mentioned technique to manufacture, every punching is all identical structure, multi-disc segmental punching is spliced into the lamination of individual layer circle configurations, every layer when mutually laminating, lamination all rotates a predetermined anglec of rotation with respect to last layer lamination, makes the iron core that laminates moulding have flume structure.The setting of the anglec of rotation simultaneously can be so that stagger mutually in the junction between segmental punching on every layer, overall structure is more reasonable, in lamination process, need not consider the mark of every layer of segmental punching, it is convenient simple comparatively speaking that process of manufacture becomes, and improved operating efficiency again.
Accompanying drawing explanation
Fig. 1 is the structural representation before the 1st layer of segmental punching splicing of the present invention;
Fig. 2 is A indication position enlarged drawing in Fig. 1;
Fig. 3 is the 1st layer of schematic diagram that is spliced into circle configurations lamination of the present invention;
Fig. 4 is the structural representation before the 2nd layer of segmental punching splicing of the present invention;
Fig. 5 is the structural representation before the 3rd layer of segmental punching splicing of the present invention;
Fig. 6 is the structural representation before the 4th layer of segmental punching splicing of the present invention;
Fig. 7 is that the present invention laminates the iron core chute structural representation after moulding;
Fig. 8 is that the present invention is the core structure schematic diagram after integer;
Fig. 9 is B indication position enlarged drawing in Fig. 7.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Fig. 1-9, a kind of processing method of motor stator core skewed slot, adopt following procedure of processing: first, get billot, by pressing equipment, form segmental punching 1, segmental punching 1 punching press forms the splicing connecting portion that surface has slot for winding 11 and two ends, one end punching press of segmental punching forms draw-in groove 12, other end punching press forms and connects projection 13, multi-disc segmental punching 1 snaps in by connecting projection 13 lamination 2 that is spliced to form circle configurations in another segmental punching one end draw-in groove 12, and the cooperation of projection 13 and draw-in groove 12 makes the connection between segmental punching 1 more tight.As shown in Fig. 1-6, the segmental punching of the 1st layer is spliced to form the lamination of circle configurations, since the 2nd layer, the lamination of the 2nd layer laminates after being rotated with respect to the 1st laminates, rotation be take lamination radial centre lines as benchmark, and the anglec of rotation is (30+(n-1) * A/N) °, the 2nd layer of rotating photo rotated 30.1 ° for the 1st layer, the 3rd layer of anglec of rotation with respect to the 2nd layer equals to have rotated 0.2 ° for ((n-1) * A/N) °, and the 4th layer has been rotated 30.3 ° with respect to the 3rd layer.That is to say, since the 2nd layer, even level is (30+(n-1) * A/N with respect to the anglec of rotation of last layer) °, odd-level is ((n-1) * A/N) ° with respect to the anglec of rotation of last layer, middle n is the number of plies, and n >=2, N is total number of plies, A is angle of bevel.In the present embodiment, every layer of lamination 2 that adopts six segmental punchings 1 to be spliced to form circle configurations, wherein angle of bevel A is 5 degree, interlaced the laminating in splicing junction on every laminates, does not have impact to overall structure.Finally, the stator core 3 laminating into after predetermined number of layers is formed with skewed slot 31 structures, then by mould, forms the integrative-structure of solidating.
The segmental punching that utilizes above-mentioned technique to manufacture, every punching is all identical structure, multi-disc segmental punching 1 is spliced into the lamination 2 of individual layer circle configurations, every layer when mutually laminating, lamination all rotates a predetermined anglec of rotation with respect to last layer lamination, make the iron core 3 that laminates moulding there is flume structure 31, as Figure 7-9.The setting of the anglec of rotation simultaneously can be so that stagger mutually in the junction between segmental punching on every layer, overall structure is more reasonable, in lamination process, need not consider the mark of every layer of segmental punching, it is convenient simple comparatively speaking that process of manufacture becomes, and improved operating efficiency again.
Claims (3)
1. a processing method for motor stator core skewed slot, is characterized in that: adopt following procedure of processing:
1. feeding, punch forming: get billot, form segmental punching by pressing equipment;
2. splicing: every layer of lamination that is spliced into circle configurations by multi-disc segmental punching;
3. laminate: the 2nd layer of beginning, take lamination radial centre lines as benchmark, equidirectional, even level is (30+(n-1) * A/N with respect to the anglec of rotation of last layer) °, odd-level is ((n-1) * A/N) ° with respect to the anglec of rotation of last layer, and wherein n is the number of plies, n >=2, N is total number of plies, and A is angle of bevel;
Integer: the stator core that laminates moulding forms the integrative-structure of solidating by mould.
2. the processing method of a kind of motor stator core skewed slot as claimed in claim 1, it is characterized in that: described segmental punching punching press forms the splicing connecting portion that surface has slot for winding and two ends, wherein one end punching press forms draw-in groove, other end punching press forms and connects projection, multi-disc segmental punching is snapped in another segmental punching one end draw-in groove and is formed circumference lamination by connection projection, and it is more tight that the cooperation of projection and draw-in groove is connected segmental punching.
3. the processing method of a kind of motor stator core skewed slot as claimed in claim 1 or 2, is characterized in that: described lamination splices and combines formation by six segmental punchings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210529852.0A CN103051114B (en) | 2012-12-11 | 2012-12-11 | Method for processing chute of iron core of motor stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210529852.0A CN103051114B (en) | 2012-12-11 | 2012-12-11 | Method for processing chute of iron core of motor stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103051114A CN103051114A (en) | 2013-04-17 |
| CN103051114B true CN103051114B (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210529852.0A Active CN103051114B (en) | 2012-12-11 | 2012-12-11 | Method for processing chute of iron core of motor stator |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104638849A (en) * | 2015-02-16 | 2015-05-20 | 武汉华大新型电机科技股份有限公司 | Method for processing stator and rotor punch sheets capable of reducing motor toothed groove torque and torque ripple |
| WO2017027972A1 (en) * | 2015-08-19 | 2017-02-23 | Tm4 Inc. | Cast cooling arrangement for electric machines |
| CN105553131B (en) * | 2015-12-23 | 2018-02-06 | 湘潭电机股份有限公司 | A kind of segmental punching motor skewed slot iron core and its manufacture method |
| CN106953438A (en) * | 2017-04-11 | 2017-07-14 | 广东美的环境电器制造有限公司 | Outer rotor and its punching section, outer rotor iron core and its component and preparation method |
| CN110153296B (en) * | 2019-05-24 | 2020-12-18 | 佛山市传恒机电制造有限公司 | Splicing type iron core mutual buckling and twisting groove device and machining process |
| CN213185673U (en) * | 2019-09-02 | 2021-05-11 | 青岛中加特电气股份有限公司 | Permanent magnet frequency conversion all-in-one machine |
| CN111711333A (en) * | 2020-04-23 | 2020-09-25 | 天津大学 | Double-layer permanent magnet excitation field modulation double-rotor motor |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4642502A (en) * | 1986-04-24 | 1987-02-10 | General Motors Corporation | Dynamoelectric machine with permanent magnet and magnet mounting surface arrangement |
| JPH03256543A (en) * | 1990-03-05 | 1991-11-15 | Matsushita Seiko Co Ltd | Squirrel-cage rotor |
| CN1960137A (en) * | 2005-10-31 | 2007-05-09 | 川乐机电股份有限公司 | Iron core in use for rotary motor and assembling method |
| CN101588114A (en) * | 2009-07-13 | 2009-11-25 | 湘潭电机股份有限公司 | Method for manufacturing iron core chute of motor segmental stamping |
| CN101610008A (en) * | 2008-06-18 | 2009-12-23 | 株式会社日立制作所 | Electric rotating machine |
| CN101651370A (en) * | 2008-08-12 | 2010-02-17 | 寰宇电控股份有限公司 | Brushless permanent magnet motor for eliminating cogging torque |
-
2012
- 2012-12-11 CN CN201210529852.0A patent/CN103051114B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4642502A (en) * | 1986-04-24 | 1987-02-10 | General Motors Corporation | Dynamoelectric machine with permanent magnet and magnet mounting surface arrangement |
| JPH03256543A (en) * | 1990-03-05 | 1991-11-15 | Matsushita Seiko Co Ltd | Squirrel-cage rotor |
| CN1960137A (en) * | 2005-10-31 | 2007-05-09 | 川乐机电股份有限公司 | Iron core in use for rotary motor and assembling method |
| CN101610008A (en) * | 2008-06-18 | 2009-12-23 | 株式会社日立制作所 | Electric rotating machine |
| CN101651370A (en) * | 2008-08-12 | 2010-02-17 | 寰宇电控股份有限公司 | Brushless permanent magnet motor for eliminating cogging torque |
| CN101588114A (en) * | 2009-07-13 | 2009-11-25 | 湘潭电机股份有限公司 | Method for manufacturing iron core chute of motor segmental stamping |
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| CN103051114A (en) | 2013-04-17 |
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Address after: 318000 Jiaojiang City, Zhejiang Province before the letter road, No. 28, Taizhou Patentee after: CHANGYINGXINZHI TECHNOLOGY Co.,Ltd. Address before: 318000 Jiaojiang City, Zhejiang Province before the letter road, No. 28, Taizhou Patentee before: XINZHI MOTOR Co.,Ltd. |
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Denomination of invention: A machining method of motor stator core slot Effective date of registration: 20201105 Granted publication date: 20141105 Pledgee: Agricultural Bank of China Limited by Share Ltd. Taizhou Jiaojiang branch Pledgor: CHANGYINGXINZHI TECHNOLOGY Co.,Ltd. Registration number: Y2020330000902 |
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Address after: 318000 No. 28 Xin Qian Xin Road, Jiaojiang District, Taizhou, Zhejiang Patentee after: Xinzhi Group Co.,Ltd. Address before: 318000 No. 28 Xin Qian Xin Road, Jiaojiang District, Taizhou, Zhejiang Patentee before: CHANGYINGXINZHI TECHNOLOGY Co.,Ltd. |
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Date of cancellation: 20221216 Granted publication date: 20141105 Pledgee: Agricultural Bank of China Limited by Share Ltd. Taizhou Jiaojiang branch Pledgor: CHANGYINGXINZHI TECHNOLOGY Co.,Ltd. Registration number: Y2020330000902 |
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Denomination of invention: A processing method for the inclined slot of the motor stator iron core Effective date of registration: 20231103 Granted publication date: 20141105 Pledgee: Agricultural Bank of China Limited by Share Ltd. Taizhou Jiaojiang branch Pledgor: Xinzhi Group Co.,Ltd. Registration number: Y2023330002517 |