CN103047510A - Method for plugging or repairing pressurized fluid pipe - Google Patents
Method for plugging or repairing pressurized fluid pipe Download PDFInfo
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- CN103047510A CN103047510A CN2012105798911A CN201210579891A CN103047510A CN 103047510 A CN103047510 A CN 103047510A CN 2012105798911 A CN2012105798911 A CN 2012105798911A CN 201210579891 A CN201210579891 A CN 201210579891A CN 103047510 A CN103047510 A CN 103047510A
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- ball valve
- pressure
- fluid hose
- fluid
- sleeve pipe
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Abstract
The invention provides a method for plugging or repairing a pressurized fluid pipe. The method includes: connecting a ball valve to one end of a sleeve with two end openings to form a ball valve unit which opens or closes the end of the sleeve by opening or closing the ball valve; opening the ball valve of the ball valve unit, sleeving the outside of the pressurized fluid pipe with the ball valve unit, allowing branch fluid pipes to be branched from a master fluid pipe of the pressurized fluid pipe which is filled with fluid; welding the other end of the sleeve to the outer wall of the master fluid pipe, and closing the ball valve of the ball valve unit. The pressurized fluid pipe can be plugged or damaged parts of the pressurized fluid pipe can be repaired by the method without affecting normal operation of pipelines, and accordingly unnecessary economic loss to factories caused by production halt for pipe maintenance is avoided.
Description
Technical field
The present invention relates to on-line maintenance or the blocking technology field of industrial pipeline, more particularly, relate to a kind of shutoff of the aspects such as industrial pipeline production maintenance, repairing and pipe-line maintenance construction or method of repairing fluid hose with pressure of being mainly used in.
Background technique
Usually, in industrial production, pipeline is the lifeline of factory, is bearing the effect of conveying " blood ", therefore needs regularly the pipeline that damages to be changed and safeguarded, with the trouble-free operation that guarantees to produce.Pipeline in order to guarantee safety, generally all needs a production line relevant with impaired pipeline all to stop when safeguarding, could safeguard, overhaul impaired pipeline.Yet, can bring certain economic loss to enterprise because of stopping production like this.
Therefore, need a kind of method that can carry out to industrial pipeline on-line maintenance or shutoff badly.
Summary of the invention
The object of the invention is to solve at least one in the deficiency that above-mentioned prior art exists.
For example, one of purpose of the present invention is to provide a kind of and can in the situation of pipe pressurized normal operation, carries out the method for shutoff to water outlet place of lateral.
Another purpose of the present invention be to provide a kind of can be in the situation of pipe pressurized normal operation, the method that breakage (little slight crack, hole) or water outlet place of pipeline are repaired.
An aspect of of the present present invention provides the method for a kind of shutoff fluid hose with pressure.Said method comprising the steps of: ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit; Open the ball valve of ball valve unit, and the ball valve unit is sleeved on the outside of fluid hose with pressure, the fluid hose of described fluid hose with pressure for telling from the main fluid pipe, and be full of fluid in the fluid hose with pressure; The other end of sleeve pipe is welded on the outer wall of main fluid pipe, closes the ball valve of ball valve unit.
In an exemplary embodiment of the method for shutoff of the present invention fluid hose with pressure, the gap between the internal diameter of described sleeve pipe and the external diameter of fluid hose with pressure is 5~20mm.
In an exemplary embodiment of the method for shutoff of the present invention fluid hose with pressure, a described end of described ball valve and sleeve pipe is threaded connection.
In an exemplary embodiment of the method for shutoff of the present invention fluid hose with pressure, the diameter of the other end of described sleeve pipe is not more than the diameter of main fluid pipe.
In an exemplary embodiment of the method for shutoff of the present invention fluid hose with pressure, described fluid is liquid or gas.
Another aspect of the present invention provides a kind of method of repairing fluid hose with pressure.Said method comprising the steps of: ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit; Open the ball valve of ball valve unit, and the other end of the sleeve pipe of ball valve unit is covered and is welded on the outer wall at place to be repaired of fluid hose with pressure, be full of fluid in the described fluid hose with pressure; Close the ball valve of ball valve unit.
In an exemplary embodiment of the method for reparation of the present invention fluid hose with pressure, described place to be repaired is crackle or hole, the projector distance of described crackle is not more than the diameter of fluid hose with pressure, and the maximal projection diameter of described hole is not more than the diameter of fluid hose with pressure.
In an exemplary embodiment of the method for reparation of the present invention fluid hose with pressure, a described end of described ball valve and sleeve pipe is threaded connection.
In an exemplary embodiment of the method for reparation of the present invention fluid hose with pressure, the diameter of the other end of described sleeve pipe is not more than the diameter of fluid hose with pressure.
In an exemplary embodiment of the method for reparation of the present invention fluid hose with pressure, described fluid is liquid or gas.
Compared with prior art, shutoff of the present invention or repair the method for fluid hose with pressure can be in the situation that not affect the normal operation of pipeline, pipeline with pressure is carried out shutoff or the breakage spot of pipeline with pressure is repaired, thereby avoided bringing unnecessary economic loss because the pipeline maintenance needs stopping production to factory.
Description of drawings
By the description of carrying out below in conjunction with accompanying drawing, above and other purpose of the present invention and characteristics will become apparent, wherein:
Fig. 1 shows the schematic representation according to the method for the shutoff fluid hose with pressure of one exemplary embodiment of the present invention;
Fig. 2 shows the schematic representation according to the method for the reparation fluid hose with pressure of another exemplary embodiment of the present invention.
Drawing reference numeral is described as follows:
1-water main, 2-branching pipe, 3-ball valve, 4-sleeve pipe, 5-welding part, 6-water main crack and 7-water main and sleeve pipe welding intersecting line.
Embodiment
Hereinafter, the method for describing shutoff of the present invention in detail or repairing fluid hose with pressure in connection with exemplary embodiment.
The method of shutoff fluid hose with pressure according to an aspect of the present invention may further comprise the steps: ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit; Open the ball valve of ball valve unit, and the ball valve unit is sleeved on the outside of fluid hose with pressure, here, the fluid hose of fluid hose with pressure for telling from the main fluid pipe, and be full of fluid in the fluid hose with pressure; The other end of sleeve pipe is welded on the outer wall of main fluid pipe, closes the ball valve of ball valve unit.
At one of the method for shutoff of the present invention fluid hose with pressure preferably in the exemplary embodiment, the gap between the internal diameter of sleeve pipe and the external diameter of fluid hose with pressure can be 5~20mm.
At one of the method for shutoff of the present invention fluid hose with pressure preferably in the exemplary embodiment, a described end of ball valve and sleeve pipe is threaded connection.
At one of the method for shutoff of the present invention fluid hose with pressure preferably in the exemplary embodiment, the diameter of the other end of sleeve pipe is not more than the diameter of main fluid pipe.
At one of the method for shutoff of the present invention fluid hose with pressure preferably in the exemplary embodiment, fluid is liquid (for example, water or solution) or gas (for example, nitrogen).
The method of reparation fluid hose with pressure according to a further aspect of the invention may further comprise the steps: ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit; Open the ball valve of ball valve unit, and the other end of the sleeve pipe of ball valve unit is covered and is welded on the outer wall at place to be repaired of fluid hose with pressure,, be full of fluid in the fluid hose with pressure here; Close the ball valve of ball valve unit.
At one of the method for reparation of the present invention fluid hose with pressure preferably in the exemplary embodiment, place to be repaired is crackle or hole.Here, the projector distance of crackle is not more than the diameter of fluid hose with pressure, and the maximal projection diameter of hole is not more than the diameter of fluid hose with pressure.In the present invention, the projector distance of crackle refers to the distance between the two-end-point of vertical projecting line's (for example, curve or straight line) in the situation of wall scroll crackle; In the situation of many crackles that intersect, refer to cover fully the diameter of a circle of the vertical projection of crackle.
At one of the method for reparation of the present invention fluid hose with pressure preferably in the exemplary embodiment, a described end of ball valve and sleeve pipe is threaded connection.
At one of the method for reparation of the present invention fluid hose with pressure preferably in the exemplary embodiment, the diameter of the other end of sleeve pipe is not more than the diameter of fluid hose with pressure.
At one of the method for reparation of the present invention fluid hose with pressure preferably in the exemplary embodiment, fluid is liquid (for example, water or solution) or gas (for example, nitrogen).
In sum, shutoff of the present invention or the method for repairing fluid hose with pressure can realize to fluid hose with pressure (namely, wherein be full of the pipeline of fluid) carry out shutoff or reparation, thus in situation about not stopping production, realized on-bne repair, repairing and maintenance to industrial pipeline.
Describe below with reference to accompanying drawings embodiments of the invention in detail.
Fig. 1 shows the schematic representation according to the method for the shutoff fluid hose with pressure of one exemplary embodiment of the present invention.Fig. 2 shows the schematic representation according to the method for the reparation fluid hose with pressure of another exemplary embodiment of the present invention.
As shown in Figure 1, in the once industrial water pipe maintenance construction of certain cold rolling mill, four branching pipes (DN50 pipe) of place industry water pipe (water main is DN200) need to be cut away then shutoff.Can not affect cold rolling mill and normally produce in whole maintenance construction, water main can not be cut off the water.After branching pipe is cut away, there are current with pressure to flow out always, can't directly weld with electric welding.
Therefore, first DN65 ball valve of a connection at sleeve pipe (for example, steel pipe DN65, long 200mm) (for example, the two ball valve adopts with steel pipe and is threaded) is to form a ball valve unit.Then, open the DN65 ball valve of ball valve unit, and the ball valve unit is sleeved on the branching pipe of DN50.Here, if the length of branching pipe is not less than 200mm, then need be cut to length less than 200mm, so that in branching pipe can be sleeved on fully by the ball valve unit.Next, with other end and the water main welding of DN65 steel pipe, shown in the welding part among Fig. 1; Welded and rear ball valve has been closed, so just reached the effect of branching pipe shutoff.This exemplary embodiment can make the current of branching pipe normally flow out by the ball valve unit is set, thereby can weld in situation not with pressure the welding part, and then has improved welding quality.In this exemplary embodiment, sleeve pipe is identical with the ball valve diameter, so that the two directly connects by screw thread.The diameter of sleeve pipe is not more than the diameter of water main, thereby can finish welding.Gap between the internal diameter of sleeve pipe and the external diameter of branching pipe preferably is set to 5~20mm.
Fig. 2 shows the schematic representation according to the method for the reparation fluid hose with pressure of another exemplary embodiment of the present invention.
As shown in Figure 2, when the little slight crack repair water main (branching pipe also can) by the method for reparation of the present invention fluid hose with pressure on, hole etc., directly with ball valve (for example, the DN65 ball valve) sleeve pipe that is connected to both ends open (for example, steel pipe DN65, long 200mm) on the end, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit; Open the ball valve of ball valve unit, and the other end of the sleeve pipe of ball valve unit is covered and is welded on the outer wall at place to be repaired of water main; Close the ball valve of ball valve unit.Here, the projector distance of slight crack should be not more than the diameter of water main, and the maximal projection diameter of hole should be not more than the diameter of water main; The external diameter of sleeve pipe must be able to cover slight crack, small holes fully.
Although the above has described the present invention with exemplary embodiment by reference to the accompanying drawings, those of ordinary skills should be clear, in the situation of the spirit and scope that do not break away from claim, can carry out various modifications to above-described embodiment.
Claims (10)
1. the method for a shutoff fluid hose with pressure is characterized in that, the fluid hose of described fluid hose with pressure for telling from the main fluid pipe, and be full of fluid in the fluid hose with pressure, said method comprising the steps of:
Ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit;
Open the ball valve of ball valve unit, and the ball valve unit is sleeved on the outside of fluid hose with pressure;
The other end of sleeve pipe is welded on the outer wall of main fluid pipe, closes the ball valve of ball valve unit.
2. the method for shutoff according to claim 1 fluid hose with pressure is characterized in that, the gap between the internal diameter of described sleeve pipe and the external diameter of fluid hose with pressure is 5~20mm.
3. the method for shutoff according to claim 1 fluid hose with pressure is characterized in that, a described end of described ball valve and sleeve pipe is threaded connection.
4. the method for shutoff according to claim 1 fluid hose with pressure is characterized in that, the diameter of the other end of described sleeve pipe is not more than the diameter of main fluid pipe.
5. the method for shutoff according to claim 1 fluid hose with pressure is characterized in that, described fluid is liquid or gas.
6. a method of repairing fluid hose with pressure is characterized in that, is full of fluid in the described fluid hose with pressure, said method comprising the steps of:
Ball valve is connected on the end of sleeve pipe of both ends open, to form the ball valve unit, a described end of sleeve pipe can be realized by the opening and closing of ball valve opening and closing in this ball valve unit;
Open the ball valve of ball valve unit, and the other end of the sleeve pipe of ball valve unit is covered and is welded on the outer wall at place to be repaired of fluid hose with pressure;
Close the ball valve of ball valve unit.
7. the method for reparation according to claim 6 fluid hose with pressure, it is characterized in that, described place to be repaired is crackle or hole, and the projector distance of described crackle is not more than the diameter of fluid hose with pressure, and the maximal projection diameter of described hole is not more than the diameter of fluid hose with pressure.
8. the method for reparation according to claim 6 fluid hose with pressure is characterized in that, a described end of described ball valve and sleeve pipe is threaded connection.
9. the method for reparation according to claim 6 fluid hose with pressure is characterized in that, the diameter of the other end of described sleeve pipe is not more than the diameter of fluid hose with pressure.
10. the method for reparation according to claim 6 fluid hose with pressure is characterized in that, described fluid is liquid or gas.
Priority Applications (1)
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CN2012105798911A CN103047510A (en) | 2012-12-28 | 2012-12-28 | Method for plugging or repairing pressurized fluid pipe |
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CN2012105798911A CN103047510A (en) | 2012-12-28 | 2012-12-28 | Method for plugging or repairing pressurized fluid pipe |
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CN2012105798911A Pending CN103047510A (en) | 2012-12-28 | 2012-12-28 | Method for plugging or repairing pressurized fluid pipe |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101413612A (en) * | 2007-10-18 | 2009-04-22 | 天津渤天化工有限责任公司 | Outer liner type plugging tube head |
CN101706028A (en) * | 2009-09-18 | 2010-05-12 | 东莞玖龙纸业有限公司 | Plugging method |
CN101956885A (en) * | 2009-07-13 | 2011-01-26 | 中冶天工上海十三冶建设有限公司 | Under-pressure plugging method for carbon steel pipe leakage |
-
2012
- 2012-12-28 CN CN2012105798911A patent/CN103047510A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101413612A (en) * | 2007-10-18 | 2009-04-22 | 天津渤天化工有限责任公司 | Outer liner type plugging tube head |
CN101956885A (en) * | 2009-07-13 | 2011-01-26 | 中冶天工上海十三冶建设有限公司 | Under-pressure plugging method for carbon steel pipe leakage |
CN101706028A (en) * | 2009-09-18 | 2010-05-12 | 东莞玖龙纸业有限公司 | Plugging method |
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Application publication date: 20130417 |