A kind of cluster spring holder device
Technical field
The present invention relates to a kind of steel industry TRT cluster spring support, is specifically related to a kind of cluster spring holder device for steel mill TRT or BPRT energy-saving and power generation device.
Background technique
TRT---(Blast Furnace Top Gas Recovery Turbine Unit, hereinafter referred to as TRT) blast-furnace top gas recovery turbine generator, utilize the by-product of blast furnace process---the pressure energy that top gas has and heat energy, make coal gas by turbine engine expansion work, be translated into mechanical energy, drive a kind of secondary energy recovering device of generator or the generating of other devices.This device had both reclaimed the energy that reducer unit is released, purify again coal gas, reduce noise, stablize furnace top pressure, improve the condition of blast fumance, do not produce any pollution, can realize nuisanceless generating, be the energy-saving environmental protection device that the modern times are international, domestic iron and steel enterprises is generally acknowledged.
BPRT system is the Energy recovery machine set of blast furnace blower and Gas Turbine driven by two energy sources.After BPRT unit is installed, pressure energy and heat energy that top gas has can not only be reclaimed, reduce the hydrodynamic noise of gas distribution pipe network, and by adopting the BPRT systems technology with the leading level in the world to carry out high intelligent control to blast furnace top pressure, blast furnace blower, Gas Turbine, blast furnace top pressure can be raised, increase the mass flow rate of blast furnace air-supply, thus improve the rate of driving of blast furnace, improve output.
Blast furnace is the visual plant of iron and steel enterprise, and its Main Function is manUfaCtUre of pig iron.The iron-smelting furnace charge be made up of iron ore, coke and addition in stove, after high temperature air is blasted blast furnace by blower, through series of chemical, the molten iron of fusing is discharged bottom blast furnace, its top then transfers out a large amount of blast furnace gases, obtain cleaner blast furnace gas through gravitational dust collection, cyclone dust removal and dry type (or wet type) cleaning coal gas technique, then enter low-pressure gas pipe network for user through reducer unit.
Along with blast furnace more and more trends towards maximizing and high pressure furnace roof, needed for blast furnace, energy consumption is also increasing, in addition again because original furnace top pressure is controlled by reducer unit, Gu Ding pressure is higher, the energy that reducer unit is wasted is also more, the noise produced is also larger, larger to the pollution level of environment.TRT or BPRT converts the pressure energy of the original blast furnace gas of loss on reducer unit in vain to mechanical energy with turbo-expander, by generator, mechanical energy is become power delivery to electrical network again, the energy equivalence of TRT recovery is according to statistics in about 1/3rd of blast furnace air energy consumption.The feature of this device is: do not consume any fuel, is the pollution that abates the noise, and non-harmful most economical power generating equipment can replace reducer unit modification stability furnace top pressure.As can be seen here, TRT or BPRT had both had significant economic benefit, had again obvious environmental protection, social benefit, was therefore applied as great power-saving technology by each iron and steel enterprise.
In TRT or BTRT device, inlet/outlet gas pipe line and turbine engine adopt square flange bolt to be connected, and the quality that it is installed directly has influence on the safe operation of turbine set.When inlet/outlet gas pipe line connects with turbine engine, the weight of bend pipe, reducing circumference pipe etc. must not act on turbine engine, and the active force that the expansion joint on gas pipe line must produce expanding with heat and contract with cold is eliminated, and absolutely not allows to act on turbine set.
Import Gas pipe level is arranged, at turbine engine below by 90 degree of bend pipes, enters turbine engine in a vertical manner.Vertical pipeline section is provided with FlexbleJoint, in order to absorb horizontal pipeline section x to displacement of expanding with heat and contract with cold, vertical pipeline section z to displacement of expanding with heat and contract with cold, elbow x to z to displacement of expanding with heat and contract with cold.These 90 degree of elbows are support below, support vertical pipeline section, compensator, elbow and the weight of part of horizontal section and the elastic reaction of FlexbleJoint.
Export coal feed channel is drawn downwards from turbine engine in a vertical manner, be generally rectangular duct, at turbine engine below by 90 degree of bend pipes, become horizontal pipe, vertical pipeline section is provided with FlexbleJoint, in order to absorb horizontal pipeline section x to displacement of expanding with heat and contract with cold, vertical pipeline section z to displacement of expanding with heat and contract with cold, elbow x to z to displacement of expanding with heat and contract with cold.These 90 degree of elbows are support below, support vertical pipeline section, compensator, elbow and the weight of part of horizontal section and the elastic reaction of FlexbleJoint.
The following support of inlet/outlet elbow is except the weight of bearing vertical pipeline section, compensator, elbow and part of horizontal section and FlexbleJoint elastic reaction, also want the x of adaptation level pipeline to displacement, the z of displacement downward vertically of vertical pipe and elbow, ensure the pipeline weight and the elastic reaction that support top all the time, so spring bracket and sliding support must be arranged, for reducing the force of sliding friction be always used on turbine engine, also sliding support should be made to obtain the coefficient of sliding friction as far as possible little.
Due to cannot rigid support be adopted below turbine engine inlet/outlet pipeline, spring bracket cold conditions and hot lower to support all the time as flexible member above weight and counter-force, thus ensure not increase extra normal load to turbomachinery equipment.Horizontal pipe, when producing horizontal thermal walking, can produce sliding-frictional resistance and act on turbine engine, and swiftly flowing coal gas promotes the promotion of turbine engine and large blower, and air-flow is run in the mode of turbulent flow.The pulsation of pressure and the imbalance caused due to blade and rotating shaft foozle, alignment error are rotated and are made turbine housing and peripheral conduits very easily produce vibration, especially, when crossing over critical speed of rotation, system may produce the low-frequency vibration that turbine engine can not bear.Have a strong impact on the working life of the equipment such as expensive turbine engine, even normally cannot run generating continuously.This situation repeatedly occurs in steel mills such as Chengde Iron & Steel Corp. TRT device, Tangshan Bao Tai Iron And Steel Company BTRT device, Ma'anshan Iron and Steel Corp second iron works TRT devices.
Summary of the invention
The object of the invention is the deficiency for solving the problems of the technologies described above, a kind of cluster spring holder device is provided, its novel structure, both the vertical thermal displacement having met turbine engine inlet/outlet pipeline supports, also the Axial Thermal displacement problem of horizontal pipe is solved with extremely low friction factor, significantly reduce the horizontal friction force that turbine set bears, the vibration occurred when simultaneously can also eliminate Trans-critical cycle rotating speed, ensure that the reliable and stable operation of turbine engine.
The present invention is the deficiency solved the problems of the technologies described above, and the technological scheme adopted is: a kind of cluster spring holder device, comprises two spring brackets, standpipe elbow support, upper rigid body and lower rigid body, described lower rigid body comprises lower shoe and two lower risers be vertically set on lower shoe, the spacing of two lower risers is equal, two spring brackets are symmetrically distributed in the both sides of lower rigid body, spring bracket is also arranged on lower shoe, described upper rigid body comprises upper backup pad and is vertically set on the upper vertical plate of upper backup pad, the two ends of upper backup pad be pressed in be positioned at lower rigid body both sides spring bracket loading plate on, the surface of contact of loading plate and upper backup pad is provided with friction pair, upper vertical plate stretches between the gap of two lower risers in lower rigid body, lower riser is also provided with the side direction vibration damping equipment for limiting upper vertical plate axial vibration and lateral vibration and axial vibration damping device, the surface of contact of described side direction vibration damping equipment and upper vertical plate is provided with side friction pair,
Described standpipe elbow support forms primarily of link press span and the backing plate that is connected with turbine engine inlet/outlet standpipe elbow, and backing plate is fixedly installed on the upper backup pad upper-end surface of upper rigid body by link press span.
The present invention, described spring bracket is provided with the urceolus of a band base plate, the spring being provided with default certain pressure in urceolus and the load pipe be pressed on spring, the base plate of urceolus is connected on the lower shoe of lower rigid body, the loading plate being arranged on the upper end of load pipe supports the upper backup pad of upper rigid body, posts polytetrafluoroethylene floor I in the upper-end surface of described loading plate.
The present invention, described upper rigid body is made up of upper backup pad, upper vertical plate and reinforcement gusset, upper vertical plate is vertically set on the lower end surface of upper backup pad, the surface that upper backup pad contacts with the polytetrafluoroethylene floor I on loading plate is fixed with stainless steel lining I, form upper friction pair by stainless steel lining I and polytetrafluoroethylene floor I, be fixed with stainless steel lining II at the side surface of described upper vertical plate.
The present invention, described lower rigid body comprise a lower shoe, two parallel and vertically arrange lower shoe upper-end surface lower riser and strengthen gusset composition, the spacing between two lower risers is equal, installs side direction vibration damping equipment and axial vibration damping device outside lower riser.
The present invention, described side direction vibration damping equipment, for being symmetricly set on the side direction damping bolt of two lower riser sides, the bolt head end face of side direction damping bolt is inlaid with polytetrafluoroethylene floor II, the bolt head end of side direction damping bolt acts on the stainless steel lining II of upper vertical plate side surface on the surface through lower riser, forms side friction pair by polytetrafluoroethylene floor II and stainless steel lining II.
The present invention, described axial vibration damping device is made up of a rigid plate and axial vibration damping bolt, rigid plate is fixedly installed on two lower risers one end along gap direction, axial vibration damping bolt is arranged in rigid plate, and upper vertical plate gos deep into two lower risers along in gap and by responsive to axial force on axial vibration damping bolt.
The invention has the beneficial effects as follows:
One, TRT cluster spring support of the present invention is for the actual behaviour in service of TRT or BPRT device, based on variable spring bracket, fusion structure simple vibration damping equipment and friction pair technology cleverly, through the inspection of finite element stimulation analysis and practical application, both met turbine engine to enter, the vertical thermal displacement of outlet conduit supports, also the Axial Thermal displacement problem of horizontal pipe is solved with extremely low friction factor, significantly reduce the horizontal friction force that turbine set bears, the vibration occurred when simultaneously can eliminate Trans-critical cycle rotating speed, ensure that the reliable and stable operation of turbine engine, through the successful operation of a large amount of device, continue to create huge economic benefit, achieve the target of steel mill's energy-saving and emission-reduction.
They are two years old, in the apparatus, give up the conventional way that spring bracket is only set, by setting up rigid support assembly between two spring brackets, rigid support assembly is realized by upper rigid body and lower rigid body, and between the gap upper vertical plate of upper rigid body being stretched to lower rigid body two lower risers, on lower riser, be also provided with the axial vibration damping device for limiting upper vertical plate axial vibration and lateral vibration and side direction vibration damping equipment simultaneously, and friction pair is provided with on the loading plate of both sides spring bracket and the surface of contact of upper backup pad, the surface of contact of described side direction vibration damping equipment and upper vertical plate is provided with side friction pair, solve elastic support by above assembly annexation simultaneously, the function such as vibration that low-frictional force occurs when sliding and eliminate Trans-critical cycle rotating speed, improve this holder device usability.
Three, in the apparatus, the polytetrafluoroethylene floor I that the stainless steel lining I that welded by upper rigid body upper backup pad lower surface of described upper friction pair and spring bracket loading plate upper surface are inlayed forms.This friction pair has the advantages that anti-pressure ability is strong, friction factor is extremely low, and measure through National Key Laboratory, under 30Mpa ballast, the dry sliding/friction coefficient of this friction pair reaches 0.048, and lubrication friction coefficient reaches 0.006.When horizontal pipe moves axially, when upper rigid body upper plate is pressed in and spring bracket loading plate slides, this friction pair slides with extremely low friction factor.
Four, in the apparatus, the polytetrafluoroethylene floor II that the stainless steel lining II that welded by upper rigid body upper vertical plate bi-side of described side friction pair and side direction damping bolt end are inlayed forms.This friction pair has the advantages that anti-pressure ability is strong, friction factor is extremely low, and measure through National Key Laboratory, under 30Mpa ballast, the dry sliding/friction coefficient of this friction pair reaches 0.048, and lubrication friction coefficient reaches 0.006.When horizontal pipe moves axially, during the clamping lower slider of upper rigid body upper vertical plate riser under lower rigid body, this friction pair slides with extremely low friction factor.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 be medi-spring support of the present invention structural representation.
Fig. 3 is the plan view of neutral tube elbow support of the present invention.
Fig. 4 is the right elevation of neutral tube elbow support of the present invention.
Fig. 5 is the plan view of upper rigid body in the present invention.
Fig. 6 is the right elevation of upper rigid body in the present invention.
Fig. 7 is the plan view of lower rigid body in the present invention.
Fig. 8 is the right elevation of lower rigid body in the present invention.
Fig. 9 is the structural representation of side direction damping bolt in the present invention.
Figure 10 is the structural representation of the specific embodiment of the invention.
Mark in figure: 1, spring bracket, 101, urceolus, 102, load pipe, 103, loading plate, 104, polytetrafluoroethylene floor I, 105, locating stud, 2, standpipe elbow support, 201, link press span, 202, backing plate, 3, upper rigid body, 301, upper backup pad, 302, upper vertical plate, 303, stainless steel lining I, 304, stainless steel lining II, 4, lower rigid body, 401, lower shoe, 402, lower riser, 5, side direction vibration damping equipment, 501, side direction damping bolt, 502, polytetrafluoroethylene floor II, 6, axial vibration damping device, 601, rigid plate, 602, axial vibration damping bolt, 7, pipeline.
Embodiment
Details are as follows by reference to the accompanying drawings for a preferred embodiment of the present invention:
As shown in the figure, a kind of cluster spring holder device, comprises two spring brackets 1, standpipe elbow support 2, upper rigid body 3 and lower rigid body 4;
Described lower rigid body 4 comprises lower shoe 401 and two lower risers 402 be vertically set on lower shoe, the spacing of two lower risers 402 is equal, two spring brackets 1 are symmetrically distributed in the both sides of lower rigid body 4, spring bracket 1 is also arranged on lower shoe 401, described upper rigid body 3 comprises upper backup pad 301 and is vertically set on the upper vertical plate 302 of upper backup pad, the two ends of upper backup pad 301 be pressed in be positioned at lower rigid body both sides spring bracket 1 loading plate 103 on, loading plate 103 with the surface of contact of upper backup pad 301 are provided with friction pair, upper vertical plate 302 stretches between the gap of two lower risers 402 in lower rigid body, lower riser 402 is also provided with the side direction vibration damping equipment 5 for limiting upper vertical plate axial vibration and lateral vibration and axial vibration damping device 6, described side direction vibration damping equipment 5 with the surface of contact of upper vertical plate 402 are provided with side friction pair,
Described standpipe elbow support 2 forms primarily of link press span 201 and the backing plate 202 that is connected with turbine engine inlet/outlet standpipe elbow, backing plate 202 is fixedly installed on upper backup pad 301 upper-end surface of upper rigid body 3 by link press span 201, in use: the general backing plate of standpipe elbow support that adopts welds with pipeline 7, and link press span 201 is welded on the upper backup pad of rigid body.
The present invention, described spring bracket 1 can adopt commercially available spring bracket, and spring bracket, for absorbing expanding with heat and contract with cold of vertical pipe, bears vertical pipeline section, compensator, elbow and the weight of part of horizontal section and the elastic reaction of FlexbleJoint simultaneously all the time.Its structure is as follows: the urceolus 101 being provided with a band base plate, the spring being provided with default certain pressure in urceolus 101 and the load pipe 102 be pressed on spring, before use, spring elongates is limited in conjunction with baffle plate by locating stud, the base plate of urceolus 101 is connected on the lower shoe 401 of lower rigid body 4, the loading plate 103 being arranged on the upper end of load pipe 102 supports the upper backup pad 301 of rigid body 3, posts polytetrafluoroethylene floor I 104 in the upper-end surface of described loading plate 103.
The present invention, described upper rigid body 3 is by upper backup pad 301, upper vertical plate 302 and reinforcement gusset composition, upper vertical plate 302 is vertically set on the lower end surface of upper backup pad 301, multiple reinforcement gussets are fixed on the side of upper vertical plate 302, the surface that upper backup pad 301 contacts with the polytetrafluoroethylene floor I 104 on loading plate is fixed with stainless steel lining I 303, upper friction pair is formed by stainless steel lining I 303 and polytetrafluoroethylene floor I 104, it is strong that this friction pair has anti-pressure ability, the feature that friction factor is extremely low, measure through National Key Laboratory, under 30Mpa ballast, the dry sliding/friction coefficient of this friction pair reaches 0.048, lubrication friction coefficient reaches 0.006.When horizontal pipe moves axially, when upper rigid body upper plate is pressed in and spring bracket loading plate slides, this friction pair slides with extremely low friction factor; Stainless steel lining II 304 is fixed with at the side surface of described upper vertical plate 302.
The present invention, described lower rigid body detailed construction is as follows: comprise a lower shoe 401, two parallel and vertically arrange lower shoe upper-end surface lower riser 402 and strengthen gusset composition, spacing between two lower risers 402 is equal, clamp the upper vertical plate of upper rigid body between its two pieces of lower risers with a small amount of gap, outside lower riser 402, install side direction vibration damping equipment 5 and axial vibration damping device 6;
Described side direction vibration damping equipment 5, for being symmetricly set on the side direction damping bolt 501 of two lower riser sides, the bolt head end face of side direction damping bolt 501 is inlaid with polytetrafluoroethylene floor II 502, the bolt head end of side direction damping bolt 501 acts on stainless steel lining II 304 surface of upper vertical plate 302 side surface setting through lower riser, spacing between two lower risers is regulated by adjustment side direction damping bolt, to tightly clamp the upper vertical plate of upper rigid body, rigid body and lower rigid body are laterally fixed together, laterally can not vibrate.
In the present invention, described side friction pair, the stainless steel lining II 304 arranged by bolt head end face polytetrafluoroethylene floor II 502 and upper vertical plate 302 side surface of side direction damping bolt 501 forms this friction pair and has the advantages that anti-pressure ability is strong, friction factor is extremely low, measure through National Key Laboratory, under 30Mpa ballast, the dry sliding/friction coefficient of this friction pair reaches 0.048, and lubrication friction coefficient reaches 0.006.When horizontal pipe moves axially, during the clamping lower slider of upper rigid body upper vertical plate riser under lower rigid body, this friction pair slides with extremely low friction factor.
Described axial vibration damping device 6 is made up of a rigid plate 601 and axial vibration damping bolt 602, rigid plate 601 is fixedly installed on two lower risers 402 one end along gap direction, axial vibration damping bolt 602 is arranged in rigid plate 601, upper vertical plate 302 gos deep into two lower risers 402 along in gap and by responsive to axial force on axial vibration damping bolt 602, after axial vibration damping bolt tightening, to tightly withstand the upper vertical plate of upper rigid body, rigid body and lower rigid body can not be vibrated vertically.
The present invention before use, the spring bracket of both sides can adopt locating stud be fixedly convenient to transport and install, after being installed to specified position, vibration damping equipment bolt is unclamped, pipeline can carry out the movement of 50mm vertically, there is a small amount of gap between upper rigid body upper vertical plate and lower rigid body two lower risers, rotate loading plate adjustment setting height(from bottom) and make rigid body be close to standpipe elbow support base plate and the two be welded and fixed.Pull out locating stud, two parallel springs supports bear the installation load of top pipeline and equipment, during work: TRT or BPRT device is started shooting, rotating speed rises gradually, after reaching operating temperature, vertical pipeline produces downward thermal expansion curve z, and the spring in spring bracket is compressed.Horizontal pipe produces thermal expansion curve x simultaneously, upper friction pair between spring bracket loading plate and upper rigid body ensures that horizontal pipe moves with extremely low friction factor, tightened by the both sides damping bolt of side direction vibration damping equipment, upper and lower rigid body side direction is close together, limit lateral is vibrated.Side friction pair between the both sides damping bolt front-end face of side direction vibration damping equipment and upper rigid body makes rigid body and lower rigid body can slide with ultralow friction coefficient when being adjacent to.Tighten the axial vibration damping bolt of axial vibration damping device, make upper and lower rigid body axially to being close together, restrictive axial is vibrated.
TRT or BPRT device is shut down, and after temperature drops to normal temperature, shrink with extremely low friction factor cold conditions at horizontal pipe, vertical pipe upwards shrinks, and spring recovers installment state.