CN103046430A - Production process of low weight ultra-thin tissue paper - Google Patents
Production process of low weight ultra-thin tissue paper Download PDFInfo
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- CN103046430A CN103046430A CN2012105889037A CN201210588903A CN103046430A CN 103046430 A CN103046430 A CN 103046430A CN 2012105889037 A CN2012105889037 A CN 2012105889037A CN 201210588903 A CN201210588903 A CN 201210588903A CN 103046430 A CN103046430 A CN 103046430A
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Abstract
The invention discloses a production process of low weight ultra-thin tissue paper. The production process is characterized in that a bratsk needle leaf wood pulp board and a sulfate bleached chemical straw pulp board which are 25-35% and 65-75% in percentage by mass respectively are adopted, the bratsk needle leaf wood pulp board and the sulfate bleached chemical straw pulp board are subjected to pulping, proportioning, slushing, on-net papermaking, squeezing, drying, quality controlling and baling to be prepared into the low weight ultra-thin tissue paper; the bratsk needle leaf wood pulp board and the sulfate bleached chemical straw pulp board are subjected to continuous high-viscosity beating respectively through double disc refiners with Type 4 abrasive discs, the abrasive teeth of the abrasive discs are arranged in an S shape, the tooth width ranges from 2.0 to 2.4 mm, the width of intertooth space ranges from 1.7 to 2.1 mm, and the tooth depth ranges from 3.4 to 3.8 mm; and the paper making net used in the step of on-net papermaking is a 20-piece double-row heald frame three-layer polyester wire mesh. The production process overcomes the defects of high production cost and poor quality of the low weight ultra-thin tissue paper in the present market, reduces production cost of ultra-thin tissue paper, and ensures the good quality.
Description
Technical field
The present invention relates to a kind of production technology of low quantitative ultrathin tissue paper.
Background technology
Low quantitative ultrathin tissue paper is as a kind of speciality paper, have that intensity is high, clear transparent, flexibility, nontoxic, but the waste paper natural degradation can be directly used in the packings such as light industry commodity, food, medicine, fruit Saran wrap, gold and silver utensil, industrial art, leather shoes.Existing domestic fruit supermarket quick-frozen food, cake packaging, domestic refrigerator preservative film, the a large amount of use gathered second envelope material film, and the use of these products has not only consumed a large amount of petroleum resources, and discarded object non-degradable under nature, cause " white pollution ", environment is caused very big impact.Super tissue paper will can solve this problem to replace plastic film packaging paper to utilize aboundresources, reproducible string to go out to hang down quantitatively through deep processing development.And low quantitatively ultrathin high-grade tissue paper, the high-grade special paper that belongs to internal blank at present, China's papermaking product is at present mainly to produce low and middle-grade paper as main, the slim speciality paper of a considerable amount of top grades still needs a large amount of imports, paper far can not adapt to the change and progress of China paper consumption market, one of its reason is that the production of China's tissue paper yields poorly, and cost can be in any more, and this is because the papermaking wire-cloth of domestic ultrathin tissue paper production usefulness is that copper mesh causes.The copper mesh tension stress is limited, and tension is easily broken, and crosses pine and easily produces the net ditch, and wear no resistance, and service life is short, therefore maintenance cost is high, and it is unstable to cause copying paper quality.
In addition, existing low quantitative ultrathin tissue paper is produced used Bradley thatch gram softwood pulp, mainly take red, kahikatea and larch as raw material, have fiber tubbiness, the poly-high characteristics of saccharogenesis content, easily cause fibr tissue expansion and the eyelet paper defects problem of low quantitative ultrathin tissue paper.
Summary of the invention
The production technology that the purpose of this invention is to provide a kind of low quantitative ultrathin tissue paper, it is high that it has solved existing low quantitative ultrathin tissue paper production cost on the market, easily produces eyelet paper defects, expansion problem, bad, the problems such as main dependence on import.The low quantitative ultrathin tissue paper of its production not only has neat oil, reproducible good characteristic, and production cost is low, and is convenient and practical, biodegradable, filled up domestic blank, for country saves a large amount of forest reserves.
A kind of production technology of low quantitative ultrathin tissue paper comprises successively that making beating, with slurry, punching slurry, online are manufactured paper with pulp, squeezed, drying, Quality Control, baling operation, and the used papermaking wire-cloth of step of manufacturing paper with pulp of surfing the Net is three layers of polyester webs of 20 heald frames.Use this polyester webs to substitute existing copper mesh as papermaking wire-cloth, have that tension stress is strong, abrasion resistance is high, the characteristic of long service life, and the braid method that adopts three layers of 20 heald frames can solve the poor shortcoming of polyester webs water separation capability, the stability of copying paper quality can be improved, nearly 2,500,000 yuan can be saved production cost simultaneously.
The making beating raw material adopts Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate, and with the double plate of abrasive disc model 4 types mill it is carried out respectively continuous high shiny beating, this abrasive disc roll flute is that the S type is arranged the facewidth 2.2 ± 0.2mm, the wide 1.9 ± 0.2mm of roller seating space, tooth depth 3.6 ± 0.2mm.Conditions of beating advances to starch concentration 4-5%, and pulp flow is 40-50m
3/ h; 60-65 ° of SR of Bradley thatch gram softwood pulp beating degree, fiber wet weight 6-7g; 55-60 ° of SR of sulfate bleached chemical straw pulp beating degree, the heavy 4-5g of fiber.Restrain softwood pulp fiber tubbiness, gather into the high characteristics of candy content according to the Bradley thatch, employing is with the double plate of this abrasive disc roll flute mill and cooperate above conditions of beating, can improve the fiber brooming rate of Bradley thatch gram softwood pulp, reduce fines content, prevent fiber loss, therefore effectively solved fibr tissue expansion and the eyelet paper defects problem of low quantitative ultrathin tissue paper, promoted the capability and performance of Russian Bradley thatch gram oar.
The mass percent of making beating raw material Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate is respectively 30 ± 5% and 70 ± 5%.The long and short proportion of fibers that adopts this proportioning to obtain to suit after the fiber brooming, makes slim paper simultaneously higher intensity and toughness can be arranged having ultra-thin thinness.
The online online mass concentration 0.03% in the operation of manufacturing paper with pulp, grenadine is copied fast 600-700m/min, the quantitative 12-22g/m of paper pulp
2Above papermaking process parameter guarantees the thinness that slim paper is produced.
Add titanium dioxide in the with slurry operation, consumption is 50Kg/ ton slurry, and it is so that Paper White Degree is good, intensity is high, glossy, frivolous and smooth, opacity is high.
Add CaCO in the with slurry operation
3, consumption is 150Kg/ ton slurry, it can improve paper opacity, whiteness and brightness, improves paper smoothness, the uniformity and pliability.
This technique also comprises the broken recovery system, and soon the broken in the baling operation drops into the with slurry pond again and carries out reuse after high-concentration pulper is smashed, and the slurry mass ratio of waste stuff and mixed paper is 90%:10%.
This technique also comprises Save All System, be about to that online is manufactured paper with pulp and squeezing process in plain boiled water reclaim for making beating, with slurry and rush slurry process.
The recovery utilization rate that is arranged so that broken and plain boiled water of broken recovery system and Save All System improves, not only environmental protection but also raising output.
Should low quantitative ultrathin tissue paper production technology compare with the product of existing technique, copy the paper stability good, can effectively reduce production costs, and the finished product of its production can have higher intensity and toughness simultaneously having ultra-thin thinness, and it is good that it has whiteness, glossiness, smoothness, opacity, lightweight good quality.
The specific embodiment
Now provide embodiment describing the production technology of a kind of low quantitative ultrathin tissue paper of the present invention in detail, specific as follows:
Raw materials used and equipment source:
Pulpboard: Bradley thatch gram wood-pulp board (Russia), sulfate bleached chemical pulp plate (domestic)
Titanium dioxide
CaCO
3
Hydrabrusher: model ZDS-5, the South Sea, Fujian equipment Co., Ltd
Double plate mill: model ZDP13-550, Shanghai the second light industry bureau machinery Co., Ltd
The slim speciality paper paper machine of fourdrinier wire high speed: model 3150mm
Header box: model 0.2m
3Stainless steel, Zhejiang Feng Yuan machinery
Drying cylinder: model φ 3000mm, Dandong drying cylinder Co., Ltd
Embodiment 1
A kind of production technology of low quantitative ultrathin tissue paper, it may further comprise the steps:
⑴ making beating:
1. with the quality percentage respectively than being that 25% and 75% Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate are put into respectively hydrabrusher and added the water size degradation, control pulp-water mass concentration is 4%, forwards respectively reserve pit to;
2. the double plate mill with abrasive disc model 4 types carries out respectively continuous high shiny beating to the gram softwood pulp of the Bradley thatch behind the size degradation and sulfate bleached chemical straw pulp, and conditions of beating advances to starch concentration 4%, and pulp flow is 40m
3/ h.This abrasive disc roll flute is that the S type is arranged facewidth 2.2mm, the wide 1.9mm of roller seating space, tooth depth 3.6mm.So that 60 ° of SR of Bradley thatch gram softwood pulp beating degree, fiber wet weight 6g, 550 ° of SR of sulfate bleached chemical straw pulp beating degree, the heavy 4g of fiber.
⑵ with slurry: pulp-water changes the with slurry pond over to from machine chest, proceeds as follows,
1. titanium dioxide is added the with slurry pond and walk evenly, consumption is 50Kg/ ton slurry;
2. with CaCO
3Adding with slurry pond is walked even, and consumption is 150Kg/ ton slurry;
⑶ rush slurry: pulp-water after destroy the forebay and flow out successively through too high dense header box-rush stock tank-desander-pressurized screen-low dense header box-slurry flowing machine;
⑷ online is manufactured paper with pulp: papermaking wire-cloth is three layers of polyester webs of 20 heald frames, and pulp-water flow to web part of paper machine and manufactures paper with pulp online mass concentration 0.03%, the quantitative 12g/m of paper pulp behind the punching slurry
2, copy wide 3150mm, copy speed for 600m/min, go out wet end mass dryness fraction 28%;
⑸ squeezing: vacuum is inhaled and is moved roller and l Water Paper is peeled off from the net groove be transferred to woollen blanket and send into press section and carry out press dewatering, goes out to squeeze mass dryness fraction 38%;
⑹ dry: page is sent into drying cylinder by woollen blanket and carrying roller support and is carried out drying;
⑺ Quality Control: page is carried out Quality Control with the QCS scanner;
⑻ baling: page is batched-rewind slitting-packing warehouse-in operation successively.
Broken in the baling operation after high-concentration pulper is smashed, is dropped into the with slurry pond again and carries out reuse, and the slurry mass ratio of waste stuff and mixed paper is 90%:10%.
Online manufactured paper with pulp and squeezing process in plain boiled water reclaim for making beating, with slurry and rush slurry process.
Embodiment 2
A kind of production technology of low quantitative ultrathin tissue paper, it may further comprise the steps:
⑴ making beating:
1. with the quality percentage respectively than being that 30% and 70% Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate are put into respectively hydrabrusher and added the water size degradation, control pulp-water mass concentration is 4.5%, forwards respectively reserve pit to;
2. the double plate mill with abrasive disc model 4 types carries out respectively continuous high shiny beating to the gram softwood pulp of the Bradley thatch behind the size degradation and sulfate bleached chemical straw pulp, and conditions of beating advances to starch concentration 4.5%, and pulp flow is 45m
3/ h.This abrasive disc roll flute is that the S type is arranged facewidth 2mm, the wide 1.7mm of roller seating space, tooth depth 3.4mm.So that 63 ° of SR of Bradley thatch gram softwood pulp beating degree, fiber wet weight 6.5g, 57 ° of SR of sulfate bleached chemical straw pulp beating degree, the heavy 4.5g of fiber.
⑵ with slurry: pulp-water changes the with slurry pond over to from machine chest, proceeds as follows,
1. titanium dioxide is added the with slurry pond and walk evenly, consumption is 50Kg/ ton slurry;
2. with CaCO
3Adding with slurry pond is walked even, and consumption is 150Kg/ ton slurry;
⑶ rush slurry: pulp-water after destroy the forebay and flow out successively through too high dense header box-rush stock tank-desander-pressurized screen-low dense header box-slurry flowing machine;
⑷ online is manufactured paper with pulp: papermaking wire-cloth is three layers of polyester webs of 20 heald frames, and pulp-water flow to web part of paper machine and manufactures paper with pulp online mass concentration 0.03%, the quantitative 17g/m of paper pulp behind the punching slurry
2, copy wide 3150mm, copy speed for 650m/min, go out wet end mass dryness fraction 28%;
⑸ squeezing: vacuum is inhaled and is moved roller and l Water Paper is peeled off from the net groove be transferred to woollen blanket and send into press section and carry out press dewatering, goes out to squeeze mass dryness fraction 38%;
⑹ dry: page is sent into drying cylinder by woollen blanket and carrying roller support and is carried out drying;
⑺ Quality Control: page is carried out Quality Control with the QCS scanner;
⑻ baling: page is batched-rewind slitting-packing warehouse-in operation successively.
Broken in the baling operation after high-concentration pulper is smashed, is dropped into the with slurry pond again and carries out reuse, and the slurry mass ratio of waste stuff and mixed paper is 90%:10%.
Online manufactured paper with pulp and squeezing process in plain boiled water reclaim for making beating, with slurry and rush slurry process.
Embodiment 3
A kind of production technology of low quantitative ultrathin tissue paper, it may further comprise the steps:
⑴ making beating:
1. with the quality percentage respectively than being that 35% and 65% Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate are put into respectively hydrabrusher and added the water size degradation, control pulp-water mass concentration is 5%, forwards respectively reserve pit to;
2. the double plate mill with abrasive disc model 4 types carries out respectively continuous high shiny beating to the gram softwood pulp of the Bradley thatch behind the size degradation and sulfate bleached chemical straw pulp, and conditions of beating advances to starch concentration 4%, and pulp flow is 50m
3/ h.This abrasive disc roll flute is that the S type is arranged facewidth 2.4mm, the wide 2.1mm of roller seating space, tooth depth 3.8mm.So that 65 ° of SR of Bradley thatch gram softwood pulp beating degree, fiber wet weight 7g, 60 ° of SR of sulfate bleached chemical straw pulp beating degree, the heavy 5g of fiber.
⑵ with slurry: pulp-water changes the with slurry pond over to from machine chest, proceeds as follows,
1. titanium dioxide is added the with slurry pond and walk evenly, consumption is 50Kg/ ton slurry;
2. with CaCO
3Adding with slurry pond is walked even, and consumption is 150Kg/ ton slurry;
⑶ rush slurry: pulp-water after destroy the forebay and flow out successively through too high dense header box-rush stock tank-desander-pressurized screen-low dense header box-slurry flowing machine;
⑷ online is manufactured paper with pulp: papermaking wire-cloth is three layers of polyester webs of 20 heald frames, and pulp-water flow to web part of paper machine and manufactures paper with pulp behind the punching slurry, online mass concentration 0.03%, and the quantitative 22g/m2 of paper pulp copies wide 3150mm, copies speed and is 700m/min, goes out wet end mass dryness fraction 28%;
⑸ squeezing: vacuum is inhaled and is moved roller and l Water Paper is peeled off from the net groove be transferred to woollen blanket and send into press section and carry out press dewatering, goes out to squeeze mass dryness fraction 38%;
⑹ dry: page is sent into drying cylinder by woollen blanket and carrying roller support and is carried out drying;
⑺ Quality Control: page is carried out Quality Control with the QCS scanner;
⑻ baling: page is batched-rewind slitting-packing warehouse-in operation successively.
Broken in the baling operation after high-concentration pulper is smashed, is dropped into the with slurry pond again and carries out reuse, and the slurry mass ratio of waste stuff and mixed paper is 90%:10%.
Online manufactured paper with pulp and squeezing process in plain boiled water reclaim for making beating, with slurry and rush slurry process.
The concrete quality index of the made slim paper of the various embodiments described above of the present invention is as follows:
As seen, can meet or exceed the quality of the product such as A in the QB/T3526-1999 standard according to the low quantitative ultrathin tissue paper of this explained hereafter.
Claims (8)
1. the production technology of one kind low quantitative ultrathin tissue paper comprises successively that making beating, with slurry, punching slurry, online are manufactured paper with pulp, squeezed, drying, Quality Control, baling operation, it is characterized in that: the used papermaking wire-cloth of step of manufacturing paper with pulp of surfing the Net is three layers of polyester webs of 20 heald frames.
2. the production technology of low quantitative ultrathin tissue paper according to claim 1, it is characterized in that: the making beating raw material adopts Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate, and with the double plate of abrasive disc model 4 types mill it is carried out respectively continuous high shiny beating, this abrasive disc roll flute is that the S type is arranged the facewidth 2.2 ± 0.2mm, the wide 1.9 ± 0.2mm of roller seating space, tooth depth 3.6 ± 0.2mm; Conditions of beating advances to starch concentration 4-5%, and pulp flow is 40-50m
3/ h; 60-65 ° of SR of Bradley thatch gram softwood pulp beating degree, fiber wet weight 6-7g; 55-60 ° of SR of sulfate bleached chemical straw pulp beating degree, the heavy 4-5g of fiber.
3. the production technology of low quantitative ultrathin tissue paper according to claim 2, it is characterized in that: the mass percent of making beating raw material Bradley thatch gram needlebush pulpboard and sulfate bleached chemical pulp plate is respectively 30 ± 5% and 70 ± 5%.
4. the production technology of low quantitative ultrathin tissue paper according to claim 1 is characterized in that: the online online mass concentration 0.03% in the operation of manufacturing paper with pulp, grenadine is copied fast 600-700m/min, the quantitative 12-22g/m of paper pulp
2
5. the production technology of low quantitative ultrathin tissue paper according to claim 1, it is characterized in that: add titanium dioxide in the with slurry operation, consumption is 50Kg/ ton slurry.
6. the production technology of low quantitative ultrathin tissue paper according to claim 1 is characterized in that: add CaCO in the with slurry operation
3, consumption is 150Kg/ ton slurry.
7. the production technology of low quantitative ultrathin tissue paper according to claim 1, it is characterized in that: this technique also comprises the broken recovery system, soon the broken in the baling operation is after high-concentration pulper is smashed, drop into the with slurry pond again and carry out reuse, the slurry mass ratio of waste stuff and mixed paper is 90%:10%.
8. the production technology of low quantitative ultrathin tissue paper according to claim 1, it is characterized in that: this technique also comprises Save All System, be about to that online is manufactured paper with pulp and squeezing process in plain boiled water reclaim for making beating, with slurry and rush slurry process.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104452465A (en) * | 2013-09-18 | 2015-03-25 | 山东泉林纸业有限责任公司 | Unbleached tissue packing paper and production method thereof |
| CN104452467A (en) * | 2013-09-18 | 2015-03-25 | 山东泉林纸业有限责任公司 | Thin natural color food wrapping paper and preparation method thereof |
| CN105568751A (en) * | 2015-12-25 | 2016-05-11 | 镇江大东纸业有限公司 | Production method of raw paper of fruit fresh-keeping paper |
| CN116463879A (en) * | 2022-11-23 | 2023-07-21 | 山东恒联桦林新材料有限公司 | Papermaking process of hairdressing cape base paper |
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| CN2744725Y (en) * | 2004-10-08 | 2005-12-07 | 江苏金呢集团有限公司 | Polyester three-layer forming mesh for making paper |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104452465A (en) * | 2013-09-18 | 2015-03-25 | 山东泉林纸业有限责任公司 | Unbleached tissue packing paper and production method thereof |
| CN104452467A (en) * | 2013-09-18 | 2015-03-25 | 山东泉林纸业有限责任公司 | Thin natural color food wrapping paper and preparation method thereof |
| CN104452467B (en) * | 2013-09-18 | 2017-03-15 | 山东泉林纸业有限责任公司 | A kind of slim natural color food wrapper and preparation method thereof |
| CN105568751A (en) * | 2015-12-25 | 2016-05-11 | 镇江大东纸业有限公司 | Production method of raw paper of fruit fresh-keeping paper |
| CN116463879A (en) * | 2022-11-23 | 2023-07-21 | 山东恒联桦林新材料有限公司 | Papermaking process of hairdressing cape base paper |
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Application publication date: 20130417 |