CN103045049A - Waterborne epoxy anticorrosive coating and preparation method thereof - Google Patents

Waterborne epoxy anticorrosive coating and preparation method thereof Download PDF

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Publication number
CN103045049A
CN103045049A CN2013100127027A CN201310012702A CN103045049A CN 103045049 A CN103045049 A CN 103045049A CN 2013100127027 A CN2013100127027 A CN 2013100127027A CN 201310012702 A CN201310012702 A CN 201310012702A CN 103045049 A CN103045049 A CN 103045049A
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agent
component
resistant epoxy
water corrosion
epoxy paint
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赵云辉
朱庆坚
雷威
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Shanghai dimension Chemical Industry Science Co., Ltd
China Petroleum and Chemical Corp
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Shanghai Dimension Chemical Industry Science Co Ltd
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Abstract

The invention discloses a waterborne epoxy anticorrosive coating and a preparation method thereof; the waterborne epoxy anticorrosive coating consists of a component A and a component Bat a weight ratio of 6: 1, wherein the component A comprises 25% of W220 waterborne epoxy curing agent, 35% of distilled water, 20% of iron oxide red, 8% of talcum powder, 5% of zinc phosphate, 3.5% of aluminium dihydrogen triphosphate, 1% of dispersant, 0.6% of leveling agent, 0.3% of antifoaming agent and 1.5% of organic bentonite, and the component B consists essentially of epoxy resin according to weight proportion. The preparation method comprises the following steps of: adding the W220 waterborne epoxy curing agent, the distilled water, and the dispersant into a dispersing kettle; dispersing at a medium speed; adding the iron oxide red, the zinc phosphate, the aluminium dihydrogen triphosphate, the talcum powder and the organic bentonite; dispersing at a high speed; grinding the dispersed materials; adding the antifoaming agent and the leveling agent; uniformly dispersing; and adding the component B and mixing.

Description

A kind of water corrosion-resistant epoxy paint and preparation method thereof
Technical field
The present invention relates to a kind of new anti-corrosion coating and preparation method thereof, more particularly, relate to a kind of water corrosion-resistant epoxy paint and preparation method thereof.
Background technology
The metallic corrosion meeting brings huge financial loss, causes number to waste with hundred million tons iron and steel.The iron and steel output of China wherein has 30% owing to corrosion has been wasted up to hundred million tons at present.On " development forum, 2009 fringe Hong Kong, Macao and Taiwan science technology and industry (corrosion prevention) ", brainstrust has also been inquired into the corrosion and protection of metallic substance to topic, propose simultaneously to reduce unnecessary financial loss in order to prevent metallic corrosion, must strengthen applying of anticorrosion technique.People have studied a lot of anti-corrosion methods for many years, and convenient, the most economic method is with protective system the metallic surface to be protected at present.
Traditional solvent-borne type protective system can discharge a large amount of VOC, and living environment and people healthy had potential threat.Gradually enhancing along with people's environmental consciousness, Environmental Protection in China general bureau has just promulgated " technical requirements of water-borne coatings environmental labelling product " in 2002, the quantity discharged of restriction VOC, with the pollution of minimizing coating to environment, thereby water-based anticorrosive paint becomes the focus of falling over each other to study.Water-based anticorrosive paint mainly is take water as solvent and dispersion agent, and compare production and transportation with the solvent-borne type protective system safer, do not contain or contain a small amount of solvent, and the VOC burst size is extremely low, is applicable to indoor and outdoor environment.At present, water-based anticorrosive paint has almost reached the performance of solvent-borne type protective system.The water-based anticorrosive paint kind is a lot, mainly contains epoxy, vinylformic acid, inorganic zinc silicate and polyurethane coating etc., wherein industrialized aqueous epoxy coating and aqueous inorganic zinc-enriched coating, the water soluble acrylic acid coating of mainly containing of success.
Water soluble acrylic acid protective system membrane formation mechanism is complicated, and sticking power slightly is short of than water-base epoxy; The aqueous inorganic zinc silicate anti-corrosive paint requires too high to processing base level, and easily forms the high density zinc salt when not using finish paint; Property of Waterborne Polyurethane is fine, but cost is higher.
Consider above-mentioned practical situation, those skilled in the art is being devoted to study a kind of novel water corrosion-resistant epoxy paint always, replace existing solvent-borne type protective system, and simultaneously need again to have sticking power preferably, lower cost and better simply preparation method.
Summary of the invention
Purpose of the present invention aims to provide a kind of water corrosion-resistant epoxy paint and preparation method thereof, solves above shortcomings in the prior art.
According to the present invention, a kind of water corrosion-resistant epoxy paint is provided, comprise two groups of components of A, B, wherein wt is than A: B=6: 1.Wherein, the A component is: W220 aqueous epoxy curing agent-25%, distilled water-35%, red iron oxide-20%, talcum powder-8%, zinc phosphate-5%, aluminium triphosphate-3.5%, dispersion agent-1%, flow agent-0.6%, defoamer-0.3%, organobentonite-1.5%.B group component is mainly Resins, epoxy.Above-mentioned per-cent all is weight percentage.
According to one embodiment of the invention, dispersion agent is 0.6% EFKA-5065 dispersion agent and 0.4% EFKA-4050 dispersion agent, and flow agent is 0.3% EFKA-3777 flow agent and 0.3% EFKA-3239 flow agent, and talcum powder is 1250 orders.Above-mentioned per-cent all is weight percentage.
According to one embodiment of the invention, B group component is that 85% Resins, epoxy 128 and 15% epoxide diluent AGE mix.
According to one embodiment of the invention, water corrosion-resistant epoxy paint allows 0.1% impurity.
According to a further aspect in the invention, also provide a kind of preparation method of water corrosion-resistant epoxy paint, comprising: step 1 adds W220 aqueous epoxy curing agent, distilled water and dispersion agent in Scattered Kettle; Step 2, middling speed is disperseed; Step 3 adds red iron oxide, zinc phosphate, aluminium triphosphate, talcum powder and organobentonite; Step 4, high speed dispersion; Step 5, the material behind the grinding distribution; Step 6 adds defoamer and flow agent; Step 7, Uniform Dispersion; Step 8 adds B component and mixing.
According to one embodiment of the invention, the middling speed jitter time is 15 minutes, and the high speed dispersion time is 20 minutes.
According to one embodiment of the invention, step 5 adopts sand mill to grind.
Adopted technical scheme of the present invention, can obtain a kind of novel water corrosion-resistant epoxy paint, have higher base material sticking power, its chemicals-resistant of filming better performances, can mix with other waterborne polymerics use, and stable system, antiseptic property is excellent.
Description of drawings
In the present invention, identical Reference numeral represents identical feature all the time, wherein:
Fig. 1 is water corrosion-resistant epoxy paint preparation method's of the present invention schema.
Embodiment
Further specify technical scheme of the present invention below in conjunction with drawings and Examples.
The present invention discloses a kind of better performances with higher base material sticking power, its chemicals-resistant of filming, can mix with other waterborne polymerics use, and stable system, the water corrosion-resistant epoxy paint of antiseptic property excellence, the component of this coating is broadly divided into two groups of components of A, B, and wherein wt is than A: B=6: 1.The below describes the content of each component in detail, and the preparation method of water corrosion-resistant epoxy paint of the present invention.
Take the A component of 1kg as example, in the A of 1kg component, the content of each component is as shown in the table:
Figure BDA00002732806300041
The total content of above-mentioned each component is 99.9%, that is to say, water corrosion-resistant epoxy paint of the present invention allows 0.1% impurity.
As shown in Figure 1, for water corrosion-resistant epoxy paint of the present invention, the present invention also discloses the preparation method of this coating, and key step is:
S1 adds W220 aqueous epoxy curing agent, distilled water and dispersion agent in Scattered Kettle;
S2, middling speed is disperseed;
S3 adds red iron oxide, zinc phosphate, aluminium triphosphate, talcum powder and organobentonite;
S4, high speed dispersion;
S5, the material behind the grinding distribution;
S6 adds defoamer and flow agent;
S7, Uniform Dispersion;
S8 adds B component and mixing.
Specifically, in above-mentioned steps, at first carry out the production of A component, its flow process is:
According to upper table table prescription, in Scattered Kettle, at first add solidifying agent W220, distilled water and dispersion agent EFKA-5065, EFKA-4050, middling speed disperses to add after 15 minutes color stuffing red iron oxide, zinc phosphate, aluminium triphosphate, talcum powder and organobentonite, high speed dispersion is 20 minutes again, grind through sand mill again, add defoamer and flow agent, being uniformly dispersed gets final product.
Afterwards, be equipped with again Resins, epoxy B component and mix use.
The water corrosion-resistant epoxy paint that has adopted preparation method of the present invention to obtain, one of its key technical indexes, i.e. the Corrosion Protection of coating, as shown in the table:
Project The aseptic technic index
Resistance to salt water (3%NaCl) Non-foaming, the non-corrosive of 720h paint film, light discolouration
Salt fog resistance (5%NaCl) Non-foaming, the non-corrosive of 600h paint film, light discolouration
Alkali resistance (10%NaOH) Non-foaming, the non-corrosive of 720h paint film, light discolouration
Acid resistance (10%H 2SO4) Non-foaming, the non-corrosive of 720h paint film, light discolouration
Water tolerance (distilled water, 25 ℃) Non-foaming, the non-corrosive of 1000h paint film, light discolouration
As can be seen from the above table, by the water corrosion-resistant epoxy paint that method of the present invention prepares, comparing other water-based anticorrosive paint has following advantage:
1. the sticking power to base material is higher;
2. the chemical-resistant of filming is better;
3. can mix use with other waterborne polymeric, complementary on performance;
4. use red iron oxide-zinc phosphate-aluminium triphosphate-organobentonite combination, stable system, antiseptic property is excellent.
Those of ordinary skill in the art will be appreciated that above specification sheets only is one or more embodiments among the numerous embodiment of the present invention, and is not to use limitation of the invention.Any for the above embodiment equalization variation, modification and be equal to the technical schemes such as alternative, as long as connotation scope according to the invention, all will drop in the scope that claims of the present invention protect.

Claims (7)

1. a water corrosion-resistant epoxy paint is characterized in that, comprising:
Two groups of components of A, B, wherein wt are than A: B=6: 1;
Described A component is:
W220 aqueous epoxy curing agent-25%;
Distilled water-35%;
Red iron oxide-20%;
Talcum powder-8%;
Zinc phosphate-5%;
Aluminium triphosphate-3.5%;
Dispersion agent-1%;
Flow agent-0.6%;
Defoamer-0.3%;
Organobentonite-1.5%;
Described B group component is mainly Resins, epoxy;
Above-mentioned per-cent all is weight percentage.
2. water corrosion-resistant epoxy paint as claimed in claim 1 is characterized in that:
Described dispersion agent is 0.6% EFKA-5065 dispersion agent and 0.4% EFKA-4050 dispersion agent;
Described flow agent is 0.3% EFKA-3777 flow agent and 0.3% EFKA-3239 flow agent;
Described talcum powder is 1250 orders;
Above-mentioned per-cent all is weight percentage.
3. water corrosion-resistant epoxy paint as claimed in claim 2 is characterized in that: described B group component is that 85% Resins, epoxy 128 and 15% epoxide diluent AGE mix.
4. water corrosion-resistant epoxy paint as claimed in claim 1, it is characterized in that: described water corrosion-resistant epoxy paint allows 0.1% impurity.
5. one kind such as the described water corrosion-resistant epoxy paint of any one in the claim 1 to 4, it is characterized in that the preparation method of described water corrosion-resistant epoxy paint comprises:
Step 1 adds W220 aqueous epoxy curing agent, distilled water and dispersion agent in Scattered Kettle;
Step 2, middling speed is disperseed;
Step 3 adds red iron oxide, zinc phosphate, aluminium triphosphate, talcum powder and organobentonite;
Step 4, high speed dispersion;
Step 5, the material behind the grinding distribution;
Step 6 adds defoamer and flow agent;
Step 7, Uniform Dispersion;
Step 8 adds B component and mixing.
6. the preparation method of water corrosion-resistant epoxy paint as claimed in claim 5, it is characterized in that: described middling speed jitter time is 15 minutes, the described high speed dispersion time is 20 minutes.
7. the preparation method of water corrosion-resistant epoxy paint as claimed in claim 5 is characterized in that: the grinding of described step 5 employing sand mill.
CN2013100127027A 2013-01-14 2013-01-14 Waterborne epoxy anticorrosive coating and preparation method thereof Pending CN103045049A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497595A (en) * 2013-09-22 2014-01-08 苏州市湘园特种精细化工有限公司 Novel environment-friendly PS (polystyrene) water-based anticorrosive coating
CN103540264A (en) * 2013-10-16 2014-01-29 苏州瑞邦塑胶有限公司 Novel environment-friendly aqueous anti-corrosive coating of building external wall
CN103540263A (en) * 2013-10-16 2014-01-29 苏州瑞邦塑胶有限公司 Composite exterior wall thermal insulating coating
CN104140739A (en) * 2014-05-20 2014-11-12 成都拜迪新材料有限公司 Preparation method of waterborne epoxy anti-rust primer with rust for steel structure
CN104789095A (en) * 2015-04-28 2015-07-22 江苏理工学院 Spiral carbon fiber water-based anticorrosive stealth coating and preparation method thereof
CN105482646A (en) * 2016-01-25 2016-04-13 赵永录 Waterborne anticorrosive coating prepared from polished tile white mud waste and waterborne epoxy resin and preparation method thereof
CN108929613A (en) * 2018-05-29 2018-12-04 富思特新材料科技发展股份有限公司 A kind of water-base epoxy picking finish coat and preparation method thereof
CN113881320A (en) * 2021-11-17 2022-01-04 广东千叶松化工有限公司 High-performance water-based epoxy zinc-rich primer and preparation method thereof

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CN102093805A (en) * 2010-12-28 2011-06-15 武汉海源九天新材料有限公司 Water borne epoxy intermediate paint
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103497595A (en) * 2013-09-22 2014-01-08 苏州市湘园特种精细化工有限公司 Novel environment-friendly PS (polystyrene) water-based anticorrosive coating
CN103540264A (en) * 2013-10-16 2014-01-29 苏州瑞邦塑胶有限公司 Novel environment-friendly aqueous anti-corrosive coating of building external wall
CN103540263A (en) * 2013-10-16 2014-01-29 苏州瑞邦塑胶有限公司 Composite exterior wall thermal insulating coating
CN104140739A (en) * 2014-05-20 2014-11-12 成都拜迪新材料有限公司 Preparation method of waterborne epoxy anti-rust primer with rust for steel structure
CN104789095A (en) * 2015-04-28 2015-07-22 江苏理工学院 Spiral carbon fiber water-based anticorrosive stealth coating and preparation method thereof
CN105482646A (en) * 2016-01-25 2016-04-13 赵永录 Waterborne anticorrosive coating prepared from polished tile white mud waste and waterborne epoxy resin and preparation method thereof
CN108929613A (en) * 2018-05-29 2018-12-04 富思特新材料科技发展股份有限公司 A kind of water-base epoxy picking finish coat and preparation method thereof
CN113881320A (en) * 2021-11-17 2022-01-04 广东千叶松化工有限公司 High-performance water-based epoxy zinc-rich primer and preparation method thereof

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Inventor after: Zhu Qingjian

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Inventor after: Zhao Yunhui

Inventor after: Yuan Jian

Inventor after: Lei Wei

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Application publication date: 20130417