CN103042150A - Square insert forging die with double-sided finish forging impression - Google Patents

Square insert forging die with double-sided finish forging impression Download PDF

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Publication number
CN103042150A
CN103042150A CN2012105668960A CN201210566896A CN103042150A CN 103042150 A CN103042150 A CN 103042150A CN 2012105668960 A CN2012105668960 A CN 2012105668960A CN 201210566896 A CN201210566896 A CN 201210566896A CN 103042150 A CN103042150 A CN 103042150A
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China
Prior art keywords
die
patrix
forging
impression
finish impression
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CN2012105668960A
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CN103042150B (en
Inventor
李志广
梁万法
马强
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National No616 Plant
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National No616 Plant
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Abstract

The invention relates to a square insert forging die with a double-sided finish forging impression. A double-sided finish forging impression structure of the square insert forging die is realized under existing die forming hammer die forging conditions, use functions of the insert forging die is expanded, and the service life of the insert forging die is prolonged. An upper die of the square insert forging die comprises a fixed key slot (1), a jaw (4), a blanking impression (5), a flash cavity (6) and two finish forging impressions (7). The fixed key slot (1) is positioned at the upper end of the upper die, the left side and the right side of the upper die are provided with positioning fixed faces including positioning standard faces (2) and fixed slopes (3), the two finish forging impressions (7) are arranged on the upper die by means of an avoidance method, namely the two finish forging impressions (7) are in staggered arrangement in vertical and bilateral directions, the vertical center lines of the two finish forging impressions of the upper die are not on the same vertical plane, one of the finish forging impressions (7) is positioned on the upper end face of the upper die, and the other one of the finish forging impressions (7) is positioned on a splitting face of the upper die.

Description

A kind of square inserted forging die of two-sided finish impression
Technical field
The present invention relates to technical field of forging, be specifically related to a kind of square inserted forging die of two-sided finish impression.
Background technology
Existing 1~5 ton of die hammer die forging is widely used square inserted forging die and circular inserted forging die.Square inserted forging die comprises insert die (abbreviation patrix) and lower insert die (abbreviation counterdie); upper insert die or lower insert die are divided into one-sided keyway and one-sided gradient locating surface coexistence formula and two kinds of structures of bilateral gradient locate mode; said structure need to use key piece and drift or directly use drift that square inserted forging die is fixed among the square die holder of inserting; wherein insert die holder, key piece and drift is the universal architecture that installs and fixes square insert die, and different forging parts need to use corresponding different square inserted forging die.
Patrix or the counterdie of existing square inserted forging die are all single face finish impression structure; be that the top and bottom of every patrix or counterdie only have on the face finish impression is arranged; be single face finish impression, the square inserted forging die use function of single face finish impression is few and service life is low.And square inserted forging die is because being subjected to insert structure and the restriction of the positioning datum of inserting, and upper die and lower die all are difficult to realize two-sided finish impression structure.
Summary of the invention
The object of the present invention is to provide a kind of square inserted forging die of two-sided finish impression, under existing Die Forging Hammer condition, realize the two-sided finish impression structure of square inserted forging die, solved the difficult problem that square inserted forging die is difficult to realize two-sided finish impression structure, enlarged the use function of inserted forging die, improve the service life of inserted forging die, reduced the use cost of inserted forging die, reached the high-quality that inserted forging die uses, efficient and low consumption effect.
Technical scheme of the present invention is, a kind of square inserted forging die of two-sided finish impression comprises upper die and lower die, and the upper die and lower die structure is identical and be symmetrical structure, and described patrix comprises fixedly keyway, jaw, blocker, flash gutters and finish impression; Fixedly keyway is positioned at the upper end of patrix, patrix left surface and right flank are provided with the location stationary plane, the location stationary plane comprises positioning reference plane and constant inclined surface, positioning reference plane and the transition of constant inclined surface nature, blocker is positioned at die joint and near front end face, flash gutters is around the finish impression horizontal direction.
Described finish impression is 2,2 finish impression employings are dodged method and are arranged on the patrix, i.e. 2 finish impression are reaching up and down left and right directions layout straggly, be that 2 vertical center lines of finish impression of patrix are not on same perpendicular, 1 finish impression is positioned on the patrix upper surface, and 1 finish impression is positioned on the patrix die joint.
The height of described positioning reference plane * length is 22mm * 380mm, and the height of constant inclined surface is 78mm, and the oblique angle of constant inclined surface is 7 °.
Described 2 finish impression in the horizontal direction offset distance are 80mm.
Described upper die and lower die can Alternate, and namely patrix also can be used as counterdie and uses, and counterdie also can be used as patrix and uses.
Described patrix can left rotation and right rotation 180 ° install and use, counterdie can left rotation and right rotation 180 ° install and use.
The invention has the beneficial effects as follows:
(1) the square inserted forging die of a kind of two-sided finish impression of the present invention has been realized the two-sided finish impression structure under the hammer die forging condition.
(2) the square inserted forging die of a kind of two-sided finish impression of the present invention, enlarged the use function of inserted forging die, improve 2~3 times of inserted forging die service lifes, reduced the use cost of inserted forging die, reached the high-quality that inserted forging die uses, efficient and low consumption effect.
(3) the square inserted forging die of a kind of two-sided finish impression of the present invention, the inserted forging die that also can be other type realizes that two-sided finish impression structure provides solid reference.
Description of drawings
Fig. 1 is the square inserted forging die structural representation of a kind of two-sided finish impression of the present invention;
Fig. 2 is the top view that Fig. 1 removes patrix;
Fig. 3 is that the K of Fig. 1 is to view;
Fig. 4 is the gear shaft heat forging drawing among the present invention.
The specific embodiment
As shown in Figure 1, the square inserted forging die of a kind of two-sided finish impression of the present invention comprises upper die and lower die, and the upper die and lower die structure is identical and be symmetrical structure, and described patrix comprises fixedly keyway 1, jaw 4, blocker 5, flash gutters 6 and finish impression 7.Fixedly keyway 1 is positioned at the upper end of patrix, be used for locating before and after the patrix, patrix left surface and right flank are provided with the location stationary plane, the location stationary plane is used for location and fixing about patrix, the location stationary plane comprises positioning reference plane 2 and constant inclined surface 3, positioning reference plane 2 and constant inclined surface 3 stretch out from die joint, positioning reference plane 2 and constant inclined surface 3 natural transition, the height of positioning reference plane 2 * length is 22mm * 380mm, the height of constant inclined surface 3 is 78mm, the oblique angle is 7 °, jaw 4 is positioned at the patrix upper surface, and connects with finish impression 7, and jaw 4 is for detection of the detection mouth of the liquid such as patrix impression cast paraffin, blocker 5 is positioned at die joint and near front end face, is used for blank base before finish-forging.Flash gutters 6 is used for holding the excess metal that finish impression 7 is extruded around finish impression 7 horizontal directions.
Described finish impression 7 is 2,2 finish impression 7 employings are dodged method and are arranged on the patrix, i.e. 2 finish impression 7 are reaching up and down left and right directions layout straggly, be that 2 vertical center lines of finish impression of patrix are not on same perpendicular, 1 finish impression 7 is positioned on the patrix upper surface, 1 finish impression is positioned on the patrix die joint, and 2 finish impression in the horizontal direction offset distance is 80mm, to guarantee not only compact conformation but also have enough wall thickness distance or working strength between the most two-sided finish impression of the same inserted forging die of easy inefficacy of stressed maximum.
Such as Fig. 1, Fig. 2 and shown in Figure 3, all take right positioner datum level 2 as design and positioning datum, the patrix length dimension relevant with this benchmark and counterdie length dimension have 85mm, 200mm and 250mm equidimension to the left and right directions of upper die and lower die.All take front end face as design and positioning datum, the length dimension relevant with this benchmark has 380mm to the fore-and-aft direction of upper die and lower die.Take right positioner datum level 2 and front end face as design and positioning datum can guarantee upper die and lower die about, about and fore-and-aft direction all have the identical benchmark of installing and using.Therefore, when installing and using, can guarantee patrix fixedly keyway 1 fixedly keyway, patrix right positioner datum level 2 can align, mate symmetrically or mutually use after installing and fixing with counterdie finish impression with counterdie finish-forging flash gutters, patrix finish impression 7 with counterdie blocker, patrix finish-forging flash gutters 6 with counterdie jaw, patrix blocker 5 with counterdie constant inclined surface, patrix jaw 4 with counterdie right positioner datum level, patrix constant inclined surface 3 fully mutually in the square die holder of inserting with counterdie.
The upper die and lower die of the square inserted forging die of two-sided finish impression of the present invention can Alternate, and namely patrix also can be used as counterdie and uses, and counterdie also can be used as patrix and uses.Patrix also can left rotation and right rotation 180 ° install and use, namely patrix can have 2 exchanges to install and use the position; Counterdie also can left rotation and right rotation 180 ° install and use, namely counterdie also can have 2 exchanges to install and use the position.Therefore, the upper die and lower die of square inserted forging die have respectively 4 different exchanges to install and use the position, and (the existing structure non-interchangeability only has respectively 1 to install and use the position to have absolute interchangeability.
A kind of square inserted forging die of two-sided finish impression, finish-forging flash gutters 6 is designed to symmetrical double-chamber type structure, be that the shape of flash gutters bridge section's die cavity of patrix and counterdie and flash gutters storehouse section die cavity and size are the up and down full symmetric structures take die joint as symmetrical centre, both can satisfy and hold the excess metal that flows into behind the die forging finish-forging in the flash gutters, be conducive to again manufacturing and the Alternate of inserted forging die.
A kind of square inserted forging die of two-sided finish impression, if the depth of die cavity of the upper die and lower die of same set of inserted forging die has notable difference, be that one of them impression of inserting is crossed dark and impression that another is inserted when more shallow, then can impression wherein is excessively dark, the low patrix (perhaps counterdie) of working strength is designed to traditional single face impression structure, and impression is more shallow, that working strength is higher counterdie (perhaps patrix) is two-sided finish impression structure.
A kind of square inserted forging die of two-sided finish impression, obviously different when the service life of the upper die and lower die of same set of inserted forging die, be that one of them is fragile and another is not when fragile, can be with wherein flimsy and non-damageable by the non-geometric ratio quantity configuration in 2: 1 or 3: 1 (existing same set of inserting up and down by geometric ratio quantity configuration in 1: 1 of inserting), with the unfavorable factor that effectively overcomes flimsy patrix (perhaps counterdie) corresponding non-damageable counterdie (perhaps patrix) is also scrapped in case scrap thereupon.

Claims (5)

1. the square inserted forging die of a two-sided finish impression, this square inserted forging die comprises upper die and lower die, the upper die and lower die structure is identical and be symmetrical structure, and it is characterized in that: described patrix comprises fixedly keyway (1), jaw (4), blocker (5), flash gutters (6) and finish impression (7); Fixedly keyway (1) is positioned at the upper end of patrix, patrix left surface and right flank are provided with the location stationary plane, the location stationary plane comprises positioning reference plane (2) and constant inclined surface (3), positioning reference plane (2) and the natural transition of constant inclined surface (3), blocker (5) is positioned at die joint and near front end face, flash gutters (6) is around finish impression (7) horizontal direction;
Described finish impression (7) is 2,2 finish impression (7) employing is dodged method and is arranged on the patrix, i.e. 2 finish impression (7) are reaching up and down left and right directions layout straggly, be that 2 vertical center lines of finish impression of patrix are not on same perpendicular, 1 finish impression (7) is positioned on the patrix upper surface, and 1 finish impression is positioned on the patrix die joint.
2. a kind of square inserted forging die of two-sided finish impression as claimed in claim 1, it is characterized in that: the height of described positioning reference plane (2) * length is 22mm * 380mm, the height of constant inclined surface (3) is 78mm, and the oblique angle of constant inclined surface (3) is 7 °.
3. a kind of square inserted forging die of two-sided finish impression as claimed in claim 1, it is characterized in that: described 2 finish impression (7) in the horizontal direction offset distance are 80mm.
4. a kind of square inserted forging die of two-sided finish impression as claimed in claim 1 is characterized in that: described upper die and lower die can Alternate, and namely patrix also can be used as counterdie and uses, and counterdie also can be used as patrix and uses.
5. a kind of square inserted forging die of two-sided finish impression as claimed in claim 1 is characterized in that: described patrix can left rotation and right rotation 180 ° install and use, counterdie can left rotation and right rotation 180 ° install and use.
CN201210566896.0A 2012-12-25 2012-12-25 Square insert forging die with double-sided finish forging impression Active CN103042150B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109622855A (en) * 2018-12-11 2019-04-16 陕西宏远航空锻造有限责任公司 The design method and device of a kind of mold, mold

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214526A (en) * 2008-01-04 2008-07-09 华中科技大学 7A04 aluminum alloy casing body parts multi-functional die forging technique and mold
CN102029348A (en) * 2010-11-30 2011-04-27 重庆理工大学 Multi-way die forging process method and mould for 40Cr steel case type parts
CN201889385U (en) * 2010-11-16 2011-07-06 上海交大中京锻压有限公司 Finish-forging die structure of stainless steel die forging product
JP2011177714A (en) * 2008-05-21 2011-09-15 Toyota Motor Corp Forging mold

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101214526A (en) * 2008-01-04 2008-07-09 华中科技大学 7A04 aluminum alloy casing body parts multi-functional die forging technique and mold
JP2011177714A (en) * 2008-05-21 2011-09-15 Toyota Motor Corp Forging mold
CN201889385U (en) * 2010-11-16 2011-07-06 上海交大中京锻压有限公司 Finish-forging die structure of stainless steel die forging product
CN102029348A (en) * 2010-11-30 2011-04-27 重庆理工大学 Multi-way die forging process method and mould for 40Cr steel case type parts

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
代金旭等: "模型锻造", 《机械工人》 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109622855A (en) * 2018-12-11 2019-04-16 陕西宏远航空锻造有限责任公司 The design method and device of a kind of mold, mold

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