CN103042092A - Flexible negative incremental forming worktable - Google Patents

Flexible negative incremental forming worktable Download PDF

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Publication number
CN103042092A
CN103042092A CN201210552745XA CN201210552745A CN103042092A CN 103042092 A CN103042092 A CN 103042092A CN 201210552745X A CN201210552745X A CN 201210552745XA CN 201210552745 A CN201210552745 A CN 201210552745A CN 103042092 A CN103042092 A CN 103042092A
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China
Prior art keywords
plate
guide pillar
shaped base
screen
keyway
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CN201210552745XA
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Chinese (zh)
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CN103042092B (en
Inventor
陆彬
陈军
曹婷婷
张欢
杨大强
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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Abstract

The invention relates to a flexible negative incremental forming worktable which comprises a U-shaped base, guide posts, long fixing bolts, short fixing bolts, a pressing plate, grid plates and a slider. The grid plates and the slider are connected onto the U-shaped base through the guide posts, can move along the guide posts and are fixed onto a right side plate of the U-shaped base through the long fixing bolts, key grooves are arranged on the grid plates, the guide posts and the long fixing bolts penetrate through the key grooves, the grid plates can slide along the direction perpendicular to the guide posts and the fixing bolts, and the pressing plate and a sheet are fixed onto the right side plate of the U-shaped base and the slider respectively by the short fixing bolts, so that the sheet is clamped. Compared with the prior art, the flexible negative incremental forming worktable has the advantage that traditional rigid bearing plates are replaced by a series of position-adjustable grid plates. The positions of the grid plates are changed according to different parts to be machined, proper outer contour shapes of the parts are formed, functions of the bearing plates are achieved in the negative incremental forming process, different bearing plates provided for the different parts are omitted, and flexibility of the negative incremental forming worktable is enhanced.

Description

A kind of negative progressive molding workbench of flexibility
Technical field
The present invention relates to the device of plate progressive molding technical field.A kind of negative progressive molding workbench of flexibility specifically.
Background technology
The plate progressive molding is the sheet forming technology of rising in recent years, has that forming mode is flexible, forming property good and flexible characteristics, is specially adapted to the production and processing of the sheet metal product of single-piece and small lot.At present, also there are some problems such as the long and geometric accuracy of, single-piece curring time relatively poor such as surface quality of workpieces is relatively poor in the progressive molding.Wherein, the relatively poor reason of part geometry precision mainly is curvature effect, resilience and the pillow effect owing to plate in the progressive molding process.In order to improve the geometric accuracy of part, many scholars have been studied and have proposed some to these problems and improved the strategy of element precision.The people such as Iseki once proposed to use the non-yielding prop backing plate can reduce the curvature effect of plate in " Flexible and incremental sheetmetal bulging using a path-controlled spherical roller " (Transactions of JSME-C), thereby improve the geometric accuracy of part, and obtain a wide range of applications.At present, the workbench that generally uses in the positive progressive molding mainly is comprised of top board, lower platen, guide pillar and supporting die etc.The workbench that generally uses in the negative progressive molding then mainly is comprised of top board, non-yielding prop backing plate, lower platen and fixed support etc.But cutting obtains the negative employed non-yielding prop backing plate of progressive molding workbench according to the part outline, and the bearing plate shape that different part shapes needs is not identical yet, and is therefore flexible relatively poor.
Summary of the invention
Purpose of the present invention is exactly the negative progressive molding workbench that a kind of flexibility applicable to various Shape Parts processing is provided in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions: a kind of negative progressive molding workbench of flexibility, it is characterized in that, and comprise U-shaped base, guide pillar, long set bolt, short set bolt, pressing plate, screen, slide block; Described screen and slide block are connected on the U-shaped base by guide pillar and can move along the guide pillar direction, described long set bolt is fixed in screen and slide block on the right plate of U-shaped base, have keyway on the screen, guide pillar and long set bolt pass from keyway, screen can slide along the direction perpendicular to guide pillar and set bolt, short set bolt is separately fixed at pressing plate and plate on the right plate and slide block of U-shaped base, thereby clamps plate.
Described screen is comprised of the rectangular slab of series of identical thickness, screen one end is processed to circular arc, be equipped with corresponding keyway a and keyway b on each rectangular slab of composition screen, keyway a and keyway b are perpendicular to the guide pillar setting, guide pillar passes keyway a, and long set bolt passes keyway b, and screen moves perpendicular to the guide pillar direction along keyway a and keyway b, the position of regulating each rectangular slab that forms screen forms the plate outer contour shape, plays the effect of bearing plate in negative progressive molding process.
Described U-shaped base biside plate width all has the guide pillar installing hole of four formed objects, and described guide pillar is provided with four, is installed in respectively on the guide pillar installing hole.
Also be provided with two threaded mounting holes on the described U-shaped base right plate, two long set bolts are installed, and be provided with three screwed holes at U-shaped base right plate upper surface, three short set bolts are installed.
Described pressing plate is respectively two square-section pressing plates and two T section pressing plates, described square-section pressing plate is pressed on the plate, two T section pressing plates lay respectively at U-shaped base right plate and slide block upper surface, by short set bolt T section pressing plate and plate are fixed on U-shaped base and the slide block.
Described slide block width has four circular holes, and guide pillar passes therethrough, and slide block can be along the guide pillar move left and right; Have two screwed holes on the slide block width in order to long set bolt to be installed, upper surface has three screwed holes along short transverse, in order to short set bolt to be installed.
Device of the present invention is realized the plate progressive molding in such a way:
The first step: a series of screens are lined up two row place on the U-shaped base, and the arc section of two row screens is relative.
Second step: slide block is placed the screen outside, and connect U-shaped base, slide block and screen with guide pillar.
The 3rd step: along the position of adjusting screen, make screen be arranged in the shape of part outline according to the outline of part to be processed, then moving slider compresses screen, by bolt screen and slide block is fixed on the U-shaped base.
The 4th step: plate is placed on the plane of slide block, screen and U-shaped base composition, and pressing plate is placed the plate upper surface, by bolt pressing plate and plate are separately fixed on U-shaped base right side and the slide block.
The 5th step: the shape according to plate arranges suitable movement of tool track, carries out progressive molding processing.
Compared with prior art, the invention has the advantages that with the traditional non-yielding prop backing plate of the adjustable screen replacement in a series of positions.Different according to part to be processed, the position that changes screen forms suitable part outer contour shape, play the effect of bearing plate in negative progressive molding process, not needing has increased the flexibility of negative progressive molding workbench for different parts provides different bearing plates.
Description of drawings
Accompanying drawing 1 negative progressive molding flexible working platform front view;
Accompanying drawing 2 negative progressive molding flexible working platform top views;
Accompanying drawing 3 negative progressive molding flexible working platform left views.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment 1
The below elaborates to embodiments of the invention, and the present embodiment is implemented under take technical solution of the present invention as prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, 2, 3, this example comprises: U-shaped base 1, guide pillar 2, long set bolt 3 and short set bolt 6, square-section pressing plate 4 and T section pressing plate 5, screen 7, slide block 8 etc.Screen 7 and slide block 8 are connected on the U-shaped base 1 by guide pillar 2 and can move along the guide pillar direction, long set bolt 3 is fixed in screen 7 and slide block 8 on the right plate of U-shaped base 1, have keyway on the screen 7, guide pillar 2 and long set bolt 3 pass from keyway a9 and keyway b10, screen 7 can slide along the direction perpendicular to guide pillar 2 and set bolt 3, short set bolt 6 is separately fixed at T section pressing plate 5 and plate on the right plate and slide block 8 of U-shaped base 1, thereby clamps plate.
Described screen 7 is comprised of the rectangular slab that a series of thickness are 5mm, screen 7 one ends are processed to circular arc, be equipped with corresponding keyway a9 and keyway b10 on each rectangular slab of composition screen 7, keyway a9 and keyway b10 arrange perpendicular to guide pillar 2, guide pillar 2 passes keyway a9, long set bolt 3 passes keyway b10, screen 7 moves perpendicular to guide pillar 2 directions along keyway a9 and keyway b10, the position of regulating each rectangular slab that forms screen forms the plate outer contour shape, plays the effect of bearing plate in negative progressive molding process.
Described U-shaped base 1 biside plate width all has the guide pillar installing hole of four formed objects, and described guide pillar 2 is provided with four, is installed in respectively on the guide pillar installing hole, passes U-shaped base, screen and slide block, play the guiding role.
Also be provided with two threaded mounting holes on described U-shaped base 1 right plate, two long set bolts 3 are installed, and be provided with three screwed holes at U-shaped base 1 right plate upper surface, three short set bolts 6 are installed.
Described pressing plate is respectively two square-section pressing plates 4 and two T section pressing plates 5, described square-section pressing plate 4 is pressed on the plate, two T section pressing plates 5 lay respectively at U-shaped base 1 right plate and slide block 8 upper surfaces, by short set bolt 6 T section pressing plate 5 and plate are fixed on U-shaped base 1 and the slide block 8.
Described slide block 8 widths have four circular holes, and guide pillar 2 passes therethrough, and slide block 8 can be along guide pillar 2 move left and right; Have two screwed holes on slide block 8 widths in order to long set bolt 3 to be installed, upper surface has three screwed holes along short transverse, in order to short set bolt 6 to be installed.
Described set bolt has two classes: two stay bolts 3 are in order to be fixed in screen and slide block on the U-shaped base, and two lag bolts 6 are in order to connect pressing plate and U-shaped base or slide block.
Device of the present invention is realized the plate progressive molding in such a way:
The first step: a series of screens 7 are lined up two row place on the U-shaped base 1, and the arc section of two row screens is relative.
Second step: slide block 8 is placed screen 7 outsides, and connect U-shaped base 1, slide block 8 and screen 7 with guide pillar 2.
The 3rd step: along the position of adjusting screen 7, make screen be arranged in the shape of part outline according to the outline of part to be processed, then moving slider 8 compresses screens 7, by bolt 3 screen 7 and slide block 8 is fixed on the U-shaped base 1.
The 4th step: plate is placed on the plane of slide block 8, screen 7 and U-shaped base 1 composition, and pressing plate 4 and 5 is placed the plate upper surface, by bolt 6 T section pressing plate 5 and plate are separately fixed on U-shaped base 1 right side and the slide block 8.
The 5th step: the shape according to plate arranges suitable movement of tool track, carries out progressive molding processing.

Claims (6)

1. the negative progressive molding workbench of a flexibility is characterized in that, comprises U-shaped base, guide pillar, long set bolt, short set bolt, pressing plate, screen, slide block; Described screen and slide block are connected on the U-shaped base by guide pillar and can move along the guide pillar direction, described long set bolt is fixed in screen and slide block on the right plate of U-shaped base, have keyway on the screen, guide pillar and long set bolt pass from keyway, screen can slide along the direction perpendicular to guide pillar and set bolt, short set bolt is separately fixed at pressing plate and plate on the right plate and slide block of U-shaped base, thereby clamps plate.
2. the negative progressive molding workbench of a kind of flexibility according to claim 1, it is characterized in that, described screen is comprised of the rectangular slab of series of identical thickness, screen one end is processed to circular arc, be equipped with corresponding keyway a and keyway b on each rectangular slab of composition screen, keyway a and keyway b are perpendicular to the guide pillar setting, guide pillar passes keyway a, long set bolt passes keyway b, screen moves perpendicular to the guide pillar direction along keyway a and keyway b, the position of regulating each rectangular slab that forms screen forms the plate outer contour shape, plays the effect of bearing plate in negative progressive molding process.
3. the negative progressive molding workbench of a kind of flexibility according to claim 1, it is characterized in that, described U-shaped base biside plate width all has the guide pillar installing hole of four formed objects, and described guide pillar is provided with four, is installed in respectively on the guide pillar installing hole.
4. the negative progressive molding workbench of a kind of flexibility according to claim 1, it is characterized in that, also be provided with two threaded mounting holes on the described U-shaped base right plate, two long set bolts are installed, and be provided with three screwed holes at U-shaped base right plate upper surface, three short set bolts are installed.
5. the negative progressive molding workbench of a kind of flexibility according to claim 1, it is characterized in that, described pressing plate is respectively two square-section pressing plates and two T section pressing plates, described square-section pressing plate is pressed on the plate, two T section pressing plates lay respectively at U-shaped base right plate and slide block upper surface, by short set bolt T section pressing plate and plate are fixed on U-shaped base and the slide block.
6. the negative progressive molding workbench of a kind of flexibility according to claim 1 is characterized in that, described slide block width has four circular holes, and guide pillar passes therethrough, and slide block can be along the guide pillar move left and right; Have two screwed holes on the slide block width in order to long set bolt to be installed, upper surface has three screwed holes along short transverse, in order to short set bolt to be installed.
CN201210552745.XA 2012-12-18 2012-12-18 Flexible negative incremental forming worktable Active CN103042092B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103801613A (en) * 2013-12-18 2014-05-21 浙江吉利控股集团有限公司 Machining tool in incremental forming device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10314855A (en) * 1997-05-22 1998-12-02 Toyota Motor Corp Male die forming method of metal sheet
KR20070095493A (en) * 2005-09-23 2007-10-01 한국생산기술연구원 Apparatus for measuring real time to strain material by dieless incremental forming
CN201313128Y (en) * 2008-12-19 2009-09-23 无锡市澳富特成型技术科研有限公司 Numeral control die-free metal plate forming device
KR20110007393A (en) * 2009-07-16 2011-01-24 김부용 Pressing device for forming a thin plate
CN102248069A (en) * 2011-06-08 2011-11-23 重庆大学 Incremental forming, processing and compressing device for metal sheet
CN102716965A (en) * 2012-07-15 2012-10-10 哈尔滨工业大学空间钢结构幕墙有限公司 Multi-point die-free rapid shape-regulating hydraulic bulging process and bulging equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10314855A (en) * 1997-05-22 1998-12-02 Toyota Motor Corp Male die forming method of metal sheet
KR20070095493A (en) * 2005-09-23 2007-10-01 한국생산기술연구원 Apparatus for measuring real time to strain material by dieless incremental forming
CN201313128Y (en) * 2008-12-19 2009-09-23 无锡市澳富特成型技术科研有限公司 Numeral control die-free metal plate forming device
KR20110007393A (en) * 2009-07-16 2011-01-24 김부용 Pressing device for forming a thin plate
CN102248069A (en) * 2011-06-08 2011-11-23 重庆大学 Incremental forming, processing and compressing device for metal sheet
CN102716965A (en) * 2012-07-15 2012-10-10 哈尔滨工业大学空间钢结构幕墙有限公司 Multi-point die-free rapid shape-regulating hydraulic bulging process and bulging equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103801613A (en) * 2013-12-18 2014-05-21 浙江吉利控股集团有限公司 Machining tool in incremental forming device

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