CN103035346A - Hollow composite insulator for 363KV and 420KV switches - Google Patents
Hollow composite insulator for 363KV and 420KV switches Download PDFInfo
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- CN103035346A CN103035346A CN2010101942007A CN201010194200A CN103035346A CN 103035346 A CN103035346 A CN 103035346A CN 2010101942007 A CN2010101942007 A CN 2010101942007A CN 201010194200 A CN201010194200 A CN 201010194200A CN 103035346 A CN103035346 A CN 103035346A
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- full skirt
- hollow combined
- combined insulator
- sheath
- insulated tube
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Abstract
A hollow composite insulator for 363KV and 420KV switches comprises an insulating pipe, a sheath covered on the outer side of the insulating pipe and at least one umbrella skirt arranged on the outer side of the sheath. The inner diameter of the insulating pipe is 356mm to 357mm. Due to the fact that the inner diameter of the hollow composite insulator is reduced relative to an existing hollow composite insulator and experiments prove that the hollow composite insulator with the insulating pipe having the inner diameter of 356mm to 357mm can completely meet various performances required for the 363KV and 420KV switches, the material utilization amount and processing time of the hollow composite insulator are reduced, and the manufacturing cost of the hollow composite insulator is greatly reduced due to reduction of winding complexity and cutting allowance particularly.
Description
Technical field
The present invention relates to a kind of electrical circuitry equipment equipment, particularly relate to a kind of 363KV, 420KV switch hollow combined insulator that is used in the power industry High-Voltage Electrical Appliances.
Background technology
Along with the needs of the development of power industry, particularly extra-high voltage electric transmission and transformation, more and more for the demand of composite insulator.The hollow insulator of common outdoor use is generally porcelain insulator, and is of poor quality because the porcelain insulator resistant is dodged ability, easily broken in transportation and the installation process, and needs periodic cleaning in use procedure, gives to install and use has brought a lot of inconvenience.For addressing this problem, the electrical circuitry equipment industry has been developed traditional hollow combined insulator.Traditional 363KV, 420KV switch comprise an insulated tube with hollow combined insulator, a sheath that is coated on this insulated tube outside, and at least one is coated on the full skirt in this sheath outside, and the flange that is arranged on described insulated tube two ends.The insulated tube of this hollow combined insulator is by basis material, and the glass fiber yarn that is immersed in this basis material is made.This 363KV, 420KV switch with hollow insulator in order to guarantee its absolute reliability service, it is all very large that its internal diameter designs mostly, internal diameter such as the hollow insulator of present use mostly is 375 millimeters, and through the use of decades, industry thinks that mostly 375 millimeters is the standard value that 363KV, 420KV switch are used hollow insulator.But the insulated tube of hollow combined insulator generally all is to make by winding process.In winding process, what of the complexity, material usage, process time of winding process and cutting surplus the internal diameter of the insulated tube of hollow combined insulator determined.Therefore, existing hollow combined insulator with 375 millimeters can cause very large winding complexity, too much material usage and process time, and more cut surplus, thus cause the cost of hollow combined insulator to rise.
Summary of the invention
In view of this, be necessary the 363KV, the 420KV switch hollow combined insulator that provide a kind of internal diameter less.
A kind of 363KV, 420KV switch hollow combined insulator, it comprises an insulated tube, a sheath that is coated on this insulated tube outside, and at least one is arranged on the full skirt in this sheath outside.The internal diameter of described insulated tube is between 356 millimeters to 357 millimeters.
Compared with prior art, because the minimizing of the internal diameter of hollow combined insulator, and the experiment proved that, the hollow combined insulator that has internal diameter and be 356 millimeters to 357 millimeters insulated tube can meet 363KV, the desired properties of 420KV switch fully, thereby so that its material usage, all be reduced process time, particularly twines complexity and the minimizing of cutting surplus, greatly reduces the manufacturing cost of hollow combined insulator.
Description of drawings
Accompanying drawing is the structural representation that a kind of 363KV provided by the invention, 420KV switch are used hollow combined insulator.
Embodiment
For the present invention is further described, lifts a preferred embodiment and cooperate accompanying drawing to be described in detail as follows:
See also accompanying drawing, it is the structural representation that a kind of 363KV provided by the present invention, 420KV switch are used hollow combined insulator 100.Described hollow combined insulator 100 comprises that 10, one of insulated tubes are coated on the sheath 11 in these insulated tube 10 outsides, and at least one is arranged on the full skirt 12 of described sheath 11, and at least one is arranged on the flange 13 of described insulated tube 10 1 ends.
What here need to further specify is, 363KV, 420KV switch can be gas insulated combined electric appliance equipment (Gas Insulated Switchgear is called for short GIS), perhaps potting breaker etc.
Described insulated tube 10 is composited by glass fiber yarn and the basis material as reinforcing material.Described basis material can be epoxy resin, vinyl ester resin, or polyurethane resin.In the present embodiment, described basis material is epoxy resin.In the forming process of this insulated tube 10, epoxy resin adhesive liquid meeting and glass fiber yarn form epoxy resin cured product through the series of physical chemical change.Simultaneously, this epoxy resin cured product forms the boundary layer of structure and superior performance between epoxy resin adhesive liquid and glass fiber yarn, this boundary layer is combined into an integral body to glass fiber yarn and epoxide-resin glue, so that the insulated tube 10 of being made by this epoxy resin and glass fiber yarn has good mechanical performance and electric property.Described glass fiber yarn can be the uninterrupted organdy of alkali-free, and this glass fiber yarn accounts for 70%~80% of insulated tube 10 total weights, and in the present embodiment, glass fiber yarn accounts for 78% of insulated tube 10 total weights.The inside diameter D of this insulated tube 10 can be between 356 millimeters to 357 millimeters.In the present embodiment, the inside diameter D of described insulated tube 10 is 356 millimeters.The below does mechanical test take inside diameter D as 356 millimeters insulated tube 10 as sample, by the checking of this mechanical test, thinks that inside diameter D is the mechanism performance requirement that 356 millimeters insulated tube 10 can satisfy 363KV, 420KV switch.
Described sheath 11 and full skirt 12 all are coated on the described insulated tube 10 by the high-temperature silicon disulfide rubber integral injection molding, and wherein sheath 11 is arranged between insulated tube 10 and the full skirt 12.What certainly can expect is that described sheath 11 also can be made respectively with full skirt 12, and then combines.Described sheath 11 is coated on the whole insulated tube 10, and has part sheath 11 can be coated on the flange 13, also can be embedded between described flange 13 and insulated tube 10.In this enforcement body, the end of described sheath 11 is embedded between described flange 13 and insulated tube 10.High-temperature silicon disulfide rubber is that the polysiloxane (being rubber) of HMW (molecular weight is generally 40~800,000) adds reinforced filling and other various additives, the employing organic peroxide is vulcanizing agent, and a kind of rubber of becoming of interlinkage at high temperature, this rubber is referred to as silicon rubber.The reinforced filling of high-temperature silicon disulfide rubber can be white carbon, and it can make ten times of the strength increases of vulcanizate.Add various additives and mainly be the cost that reduces glue, improve properties of rubber and give the various properties of vulcanizate such as fire-retardant, conduction etc.In the present embodiment, described high-temperature silicon disulfide rubber includes following part and forms: methyl vinyl silicone rubber, white carbon, aluminium hydroxide, silicone oil and vulcanizing agent etc., and the shared weight ratio of described each component is: methyl vinyl silicone rubber 20%~50%, white carbon 10~50%, aluminium hydroxide 25~50%, silicone oil 2~5%, vulcanizing agent 1%.
Described full skirt 12 comprises at least one first full skirt 121, the second full skirt 122 that at least one and the first full skirt 121 intervals arrange.In the present embodiment, described the second full skirt 122 comprises two.Door is that as required, this first full skirt 121 or the second full skirt 122 can be for a plurality of with what expect.Described first full skirt 121 and two the second full skirt 122 intervals arrange.Described the first full skirt 121, the second full skirt 122 have different skirts long, and for example the skirt of the first full skirt 121 is grown up long in the skirt of the second full skirt 122.Certainly be also contemplated that described full skirt 12 is not limited to include only described first, second full skirt 121,122, can also comprise the more skirts little different full skirt of growing up.And this first, second full skirt 121,122 arrangement mode also are not limited to above-mentioned arrangement mode, and other arbitrarily arrangement mode can be arranged.Preferably, the long L of the skirt of described the second full skirt 122
2With the long L of the skirt of the first full skirt 121
1Ratio be 60%L
1≤ L
2≤ 90%L
1.The inclined angle alpha of the upper surface of described the first full skirt 121 is 5 °≤α≤25 °, and the angle of inclination beta of lower surface is 2 °≤β≤6 °, and in the present embodiment, the inclined angle alpha of the upper surface of the first full skirt 121 is 8 °, and the lower surface angle of inclination beta is 5 °.The inclination angle of the upper and lower surface of described the second full skirt 122 can be identical with the inclination angle of the first full skirt 121.The inclination angle of described first, second full skirt 121,122 upper and lower surface is controlled at certain limit, be conducive to improve the self-cleaning of each full skirt, and first, second full skirt 121, the long proportional control of 122 skirt are conducive to avoid the bridge network between the adjacent full skirt under the condition of drenching with rain in certain scope.Be understandable that described hollow combined insulator 100 can comprise a plurality of full skirts 12, also can only have one.When described hollow combined insulator 100 comprised a plurality of full skirt 12, these a plurality of full skirts 12 can be one-body molded, also can distinguish moulding, then is bonded in the outside of sheath 11 by viscose glue.
Described flange 13 by a pedestal 131, one be arranged at pedestal 131 an end and with the pedestal 131 vertical cannula portion that link to each other 132, and at least one is connected with the reinforcement 133 between pedestal 131 and cannula portion.
Described pedestal 131 can be one-body molded with cannula portion 132, and also can be fixed by methods such as welding links together.Described pedestal 131 comprises a plurality of fixing holes 134 that are arranged on this pedestal 131, and this fixing hole 134 is used for this hollow combined insulator 100 is passed through bolt (not shown) and other device, and such as lightning arrester, switch etc. link together.Described cannula portion 132 is used for sheathed fixed insulation pipe 10.
Compared with prior art, because the minimizing of the inside diameter D of hollow combined insulator, and the experiment proved that, this hollow combined insulator that has inside diameter D and be 356 millimeters to 357 millimeters insulated tube can meet 363KV, the desired properties of 420KV switch fully, thereby so that its material usage, all be reduced process time, particularly twines complexity and the minimizing of cutting surplus, greatly reduces the manufacturing cost of hollow combined insulator.
In addition, those skilled in the art can also do other variation in the spirit of the present invention, as long as it does not depart from technique effect of the present invention, all should be included in the present invention's scope required for protection.
Claims (8)
1. a 363KV, 420KV switch hollow combined insulator, comprise an insulated tube, a sheath that is coated on this insulated tube outside, and at least one is arranged on the full skirt in this sheath outside, it is characterized in that: the internal diameter of described insulated tube is between 356 millimeters to 357 millimeters.
2. 363KV as claimed in claim 1,420KV switch hollow combined insulator, it is characterized in that: described insulated tube comprises glass fiber yarn and basis material.
3. 363KV as claimed in claim 3,420KV switch hollow combined insulator, it is characterized in that: described basis material is vinyl ester resin.
4. 363KV as claimed in claim 3,420KV switch hollow combined insulator, it is characterized in that: described basis material is epoxy resin.
5. 363KV as claimed in claim 3,420KV switch hollow combined insulator, it is characterized in that: described basis material is polyurethane resin.
6. 363KV as claimed in claim 1,420KV switch hollow combined insulator, it is characterized in that: described sheath and full skirt are made by high-temperature silicon disulfide rubber.
7. 363KV as claimed in claim 1,420KV switch hollow combined insulator, it is characterized in that: described sheath and full skirt are made by room temperature vulcanized silicone rubber.
8. 363KV as claimed in claim 1,420KV switch hollow combined insulator, it is characterized in that: described sheath and full skirt are one-body molded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010101942007A CN103035346A (en) | 2010-05-24 | 2010-05-24 | Hollow composite insulator for 363KV and 420KV switches |
Applications Claiming Priority (1)
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CN2010101942007A CN103035346A (en) | 2010-05-24 | 2010-05-24 | Hollow composite insulator for 363KV and 420KV switches |
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CN103035346A true CN103035346A (en) | 2013-04-10 |
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CN2010101942007A Pending CN103035346A (en) | 2010-05-24 | 2010-05-24 | Hollow composite insulator for 363KV and 420KV switches |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4426927A1 (en) * | 1994-07-29 | 1996-02-01 | Hoechst Ceram Tec Ag | Electrical silicone rubber insulator for high voltage applications |
CN101113230A (en) * | 2007-08-08 | 2008-01-30 | 华南理工大学 | Method for preparing unsaturated polyester cross-linking waste mold plastic |
CN201302883Y (en) * | 2008-11-12 | 2009-09-02 | 河南爱迪德电力设备有限责任公司 | Circuit breaker porcelain bushing |
CN201302860Y (en) * | 2008-10-30 | 2009-09-02 | 河南爱迪德电力设备有限责任公司 | Lightning arrester apparatus porcelain bushing |
CN201812603U (en) * | 2010-05-24 | 2011-04-27 | 南通市神马电力科技有限公司 | Hollow composite insulator for 363kV switches and 420kV switches |
-
2010
- 2010-05-24 CN CN2010101942007A patent/CN103035346A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4426927A1 (en) * | 1994-07-29 | 1996-02-01 | Hoechst Ceram Tec Ag | Electrical silicone rubber insulator for high voltage applications |
CN101113230A (en) * | 2007-08-08 | 2008-01-30 | 华南理工大学 | Method for preparing unsaturated polyester cross-linking waste mold plastic |
CN201302860Y (en) * | 2008-10-30 | 2009-09-02 | 河南爱迪德电力设备有限责任公司 | Lightning arrester apparatus porcelain bushing |
CN201302883Y (en) * | 2008-11-12 | 2009-09-02 | 河南爱迪德电力设备有限责任公司 | Circuit breaker porcelain bushing |
CN201812603U (en) * | 2010-05-24 | 2011-04-27 | 南通市神马电力科技有限公司 | Hollow composite insulator for 363kV switches and 420kV switches |
Non-Patent Citations (1)
Title |
---|
邱志贤: "《高压复合绝缘子及其应用》", 31 January 2006, 中国电力出版社 * |
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Application publication date: 20130410 |