Summary of the invention
The present invention, for solving above-mentioned shortcoming of the prior art, provides the recovery process of a kind of cleaning catalyst for tail gases of automobiles middle-weight rare earths and precious metal, and the method comprises the following steps:
(1) waste and old rare earth cleaning catalyst for tail gases of automobiles is ground to whole mistake 80~150 mesh sieves;
(2) waste and old rare earth cleaning catalyst for tail gases of automobiles powder is mixed to roasting between 300 ℃~500 ℃, roasting time 2~4 hours according to mass ratio 1: 0.8~1.5 with sodium hydroxide;
(3) with material after the hot wash roasting of 60~99 ℃, solid-to-liquid ratio 1: 3~6, agitator treating 2~4 hours;
(4) filter, from filtrate, reclaim aluminium, molybdenum, vanadium, zirconium etc., filter residue dissolves with acid, in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 0.5~2mol/l, 60~99 ℃ of temperature of reaction, 2~4 hours reaction times, solid-to-liquid ratio 1: 3~6; And then filtration obtains the solution that contains rare earth and iron-cobalt-nickel ion and the filter residue that contains precious metal;
(5) solution that contains rare earth and iron-cobalt-nickel ion that step (4) obtains after filtering, between first regulator solution pH value to 3.5~4.5, then under 20~40 ℃ of conditions, add sulfide or pass into hydrogen sulfide, the mole number of sulphur is 1.0~1.2 times of cobalt ferronickel total mole number, react 2~4 hours, cobalt ferronickel is precipitated completely; The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again; The sedimentary filtrate of elimination cobalt nickel is the solution that contains rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide;
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, adding sodium hydroxide or potassium hydroxide to return adjust pH is 4~8, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum;
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, and with the hydrochloric acid back extraction of 5~7mol/l, the palladium solution obtaining again electrorefining obtains palladium metal; In raffinate, contain rhodium, then with hydrazine hydrate reduction, obtain metal rhodium.
Wherein,
Step (1) is ground waste and old rare earth cleaning catalyst for tail gases of automobiles, is preferably and all crosses 100~120 mesh sieves.
Step (2) is preferably waste and old rare earth cleaning catalyst for tail gases of automobiles powder according to mass ratio 1: 1~1.2 and mixes with sodium hydroxide.
When step (4) is dissolved the metallic elements such as rare earth element and cobalt ferronickel with acid, better hydrogen ion concentration is 1~1.5mol/l.
When step (4) is dissolved the metallic elements such as rare earth element and cobalt ferronickel with acid, solid-to-liquid ratio is preferably 1: 4~and 5.
Compared with prior art, the present invention had both reclaimed waste and old rare earth cleaning catalyst for tail gases of automobiles middle-weight rare earths, also reclaimed precious metal, and high to rare earth and the precious metal rate of recovery, and method is simple, equipment requirements is low, and production cost is low, economic benefit is large, has realized the comprehensive reutilization of resource.The present invention leaches initial gross separation the enrichment of real precious metal, rare earth metal and other metals by substep, with hydrochloric acid and hypochlorous leaching precious metal, avoided chloroazotic acid leaching, has reduced the loss of equipment, has reduced cost simultaneously.
Embodiment
Some embodiments of the present invention are below provided, to help further, understand the present invention, but protection scope of the present invention are not limited in these embodiment.
Embodiment 1
Fig. 1 is technical process reference drawing of the present invention, and technical process concrete steps are as shown in the figure as follows:
(1) spent catalyst is ground to whole mistake 80~150 mesh sieves.
(2) spent catalyst powder is mixed to roasting between 300 ℃~500 ℃, roasting time 2~4 hours according to mass ratio 1: 0.8~1.5 with sodium hydroxide.
(3) with material after the hot wash roasting of 60~99 ℃, solid-to-liquid ratio 1: 3~6, agitator treating 2~4 hours.
(4) filter, filtrate is reclaimed aluminium, molybdenum, vanadium, zirconium etc.In filter residue, contain rare earth, precious metal, cobalt ferronickel etc.Filter residue dissolves with acid, and in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 0.5~2mol/l, 60~99 ℃ of temperature of reaction, 2~4 hours reaction times, solid-to-liquid ratio 1: 3~1: 6.In filter residue, be mainly the precious metals such as palladium platinum rhodium.
(5) the first regulator solution pH of the solution value that step (4) contains rare earth and iron-cobalt-nickel ion is between 3.5~4.5, then at 20~40 ℃, add sulfide or pass into hydrogen sulfide, react 2~4 hours, cobalt ferronickel is precipitated completely, and the mole number of sulphur is 1.0~1.2 times of cobalt ferronickel mole number.The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again.The solution that filtrate being contained rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide.
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, add sodium hydroxide or potassium hydroxide to go back to adjust pH to 4~8, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum.
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, and with the hydrochloric acid back extraction of 5~7mol/l, the palladium solution obtaining again electrorefining obtains palladium metal.In raffinate, contain rhodium, available hydrazine hydrate reduction obtains metal rhodium.
Embodiment 2
(1) spent catalyst is ground to whole mistake 100 mesh sieves.
(2) spent catalyst powder is mixed at 1: 1.0 to roasting between 400 ℃, roasting time 3 hours according to mass ratio with sodium hydroxide.
(3) with material after the hot wash roasting of 85 ℃, solid-to-liquid ratio 1: 4, agitator treating 3 hours.
(4) filter, filtrate is reclaimed aluminium, molybdenum, vanadium, zirconium etc.In filter residue, contain rare earth, precious metal, cobalt ferronickel etc.Filter residue sulfuric acid dissolution, in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 1.0mol/l, 85 ℃ of temperature of reaction, 3 hours reaction times, solid-to-liquid ratio 1: 4.In filter residue, be mainly the precious metals such as palladium platinum rhodium.
(5) the first regulator solution pH of the solution value that step (4) contains rare earth and iron-cobalt-nickel ion is 3.5, then at 30 ℃, adds sodium sulphite, reacts 3 hours, and cobalt ferronickel is precipitated completely, and the mole number of sulphur is 1.1 times of cobalt ferronickel mole number.The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again.The solution that filtrate being contained rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide.
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), hydrochloric acid with the mole number of clorox, the ratio of the mole number of palladium platinum rhodium 1: 1: 0.3, solid-to-liquid ratio 1: 2,70 ℃ of reactions 2 hours, obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, adding sodium hydroxide or potassium hydroxide readjustment pH is 4, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum.
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, through 3 grades of extractions, and organic/water 1: 0.5, with the salt of 7mol/l, 4 grades of back extractions, the palladium solution obtaining again electrorefining obtains palladium metal.In raffinate, contain rhodium, available hydrazine hydrate reduction obtains metal rhodium.
The total yield 97% of final rare earth, the rate of recovery of palladium, platinum, rhodium is respectively 96%, 94%, 93%.
Embodiment 3
(1) spent catalyst is ground to whole mistake 80 mesh sieves.
(2) spent catalyst powder is mixed at 1: 0.8 to roasting between 300 ℃, roasting time 2 hours according to mass ratio with sodium hydroxide.
(3) with material after the hot wash roasting of 60 ℃, solid-to-liquid ratio 1: 3, agitator treating 2 hours.
(4) filter, filtrate is reclaimed aluminium, molybdenum, vanadium, zirconium etc.In filter residue, contain rare earth, precious metal, cobalt ferronickel etc.Filter residue dissolves with acid, and in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 0.5mol/l, 60 ℃ of temperature of reaction, 2 hours reaction times, solid-to-liquid ratio 1: 3.In filter residue, be mainly the precious metals such as palladium platinum rhodium.
(5) the first regulator solution pH of solution that step (4) contains rare earth and iron-cobalt-nickel ion is 3.5, then at 20 ℃, add sulfide or pass into hydrogen sulfide, react 2 hours, cobalt ferronickel is precipitated completely, the mole number of sulphur is 1.0 times of cobalt ferronickel mole number.The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again.The solution that filtrate being contained rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide.
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, adding sodium hydroxide or potassium hydroxide readjustment pH is 4, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum.
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, and with the hydrochloric acid back extraction of 5mol/l, the palladium solution obtaining again electrorefining obtains palladium metal.In raffinate, contain rhodium, available hydrazine hydrate reduction obtains metal rhodium.
The total yield 96% of final rare earth, the rate of recovery of palladium, platinum, rhodium is respectively 95%, 92%, 92%.
Embodiment 4
(1) spent catalyst is ground to whole mistake 150 mesh sieves.
(2) spent catalyst powder is mixed at 1: 1.5 to roasting between 500 ℃, roasting time 4 hours according to mass ratio with sodium hydroxide.
(3) with material after the hot wash roasting of 99 ℃, solid-to-liquid ratio 1: 6, agitator treating 4 hours.
(4) filter, filtrate is reclaimed aluminium, molybdenum, vanadium, zirconium etc.In filter residue, contain rare earth, precious metal, cobalt ferronickel etc.Filter residue dissolves with acid, and in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 2mol/l, 99 ℃ of temperature of reaction, 4 hours reaction times, solid-to-liquid ratio 1: 5.In filter residue, be mainly the precious metals such as palladium platinum rhodium.
(5) the first regulator solution pH of solution that step (4) contains rare earth and iron-cobalt-nickel ion is 4.5, then at 40 ℃, add sulfide or pass into hydrogen sulfide, react 4 hours, cobalt ferronickel is precipitated completely, the mole number of sulphur is 1.2 times of cobalt ferronickel mole number.The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again.The solution that filtrate being contained rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide.
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, adding sodium hydroxide or potassium hydroxide readjustment pH is 6, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum.
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, and with the hydrochloric acid back extraction of 6mol/l, the palladium solution obtaining again electrorefining obtains palladium metal.In raffinate, contain rhodium, available hydrazine hydrate reduction obtains metal rhodium.
The total yield 98% of final rare earth, the rate of recovery of palladium, platinum, rhodium is respectively 96%, 95%, 93%.
Embodiment 5
(1) spent catalyst is ground to whole mistake 120 mesh sieves.
(2) spent catalyst powder is mixed at 1: 1.2 to roasting between 400 ℃, roasting time 3 hours according to mass ratio with sodium hydroxide.
(3) with material after the hot wash roasting of 85 ℃, solid-to-liquid ratio 1: 4, agitator treating 3 hours.
(4) filter, filtrate is reclaimed aluminium, molybdenum, vanadium, zirconium etc.In filter residue, contain rare earth, precious metal, cobalt ferronickel etc.Filter residue dissolves with acid, and in order to dissolve the metallic elements such as rare earth element and cobalt ferronickel, hydrogen ion concentration is 1.5mol/l, 85 ℃ of temperature of reaction, 3 hours reaction times, solid-to-liquid ratio 1: 4.In filter residue, be mainly the precious metals such as palladium platinum rhodium.
(5) the first regulator solution pH of solution that step (4) contains rare earth and iron-cobalt-nickel ion is 4, then at 35 ℃, add sulfide or pass into hydrogen sulfide, react 3 hours, cobalt ferronickel is precipitated completely, the mole number of sulphur is 1.1 times of cobalt ferronickel mole number.The cobalt ferronickel throw out that precipitation obtains further reclaims cobalt nickel again.The solution that filtrate being contained rare earth, with rare earths such as P507 extracting and separating cerium, praseodymium, lanthanum, yttriums, then prepares rare earth oxide.
(6) with the mixing solutions of hydrochloric acid and clorox, leach the precious metal slag of step (4), obtain the solution that contains palladium, platinum, rhodium, in the situation that guaranteeing that clorox is excessive, adding sodium hydroxide or potassium hydroxide readjustment pH is 5, make palladium, rhodium form hydrous oxide precipitation, the pure platinum solution then obtaining again refining obtains metal platinum.
(7) precipitation that contains palladium rhodium obtaining, with after dissolving with hydrochloric acid, is used N530 extraction of palladium, and with the hydrochloric acid back extraction of 6mol/l, the palladium solution obtaining again electrorefining obtains palladium metal.In raffinate, contain rhodium, available hydrazine hydrate reduction obtains metal rhodium.
The total yield 96% of final rare earth, the rate of recovery of palladium, platinum, rhodium is respectively 95%, 94%, 93%.
Above-described embodiment is preferably embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spirit of the present invention and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection scope of the present invention.