Summary of the invention
Technical purpose of the present invention be for above-mentioned with water soluble phenol resin existing deficiency during as the binding agent of preparation Weaving type friction materials, a kind of water-soluble phenol resin solution of Weaving type friction materials of modification is provided, the water soluble phenol resin solution cost of this modification is low, thermotolerance and toughness are greatly improved, can replace soluble phenolic resin as the binding agent of preparation Weaving type friction materials, not only save a large amount of organic solvents, and reduced cost, reduced the pollution of environment.
The water-soluble phenol resin solution of a kind of Weaving type friction materials is comprised of phenolic resin aqueous solution, nano level attapulgite and the Micron-Sized Copper Powders Coated of polyvinyl alcohol modification; According to the mass fraction meter, the phenolic resin aqueous solution of described polyvinyl alcohol modification is by the formalin of the phenol of 100 mass parts, 110 ~ 120 mass parts, the polyvinyl alcohol of 1 ~ 20 mass parts, and the basic catalyst hybrid reaction of 4 ~ 10 mass parts forms, and wherein the mass percent concentration of formalin is 30% ~ 45%; Be 100 mass fraction meters according to phenol content in the phenolic resin aqueous solution of polyvinyl alcohol modification, described nano level attapulgite content is 1 ~ 4 mass parts, and Micron-Sized Copper Powders Coated content is 1 ~ 2 mass parts.
Wherein, basic catalyst includes but not limited to one or several in ammoniacal liquor, hexamethylenetetramine, yellow soda ash, amine, basic metal, the alkaline earth metal oxide etc.Because alkaline earth metal oxide, alkalescence such as sodium hydroxide, hydrated barta etc. is stronger, the methylolation addition reaction speed of phenol and formaldehyde is fast under its katalysis, be rich in methylol in the resultant, and has stronger polarity, water-soluble also better, so the preferred bases soil metal oxide is as basic catalyst.
The polymerization degree of polyvinyl alcohol is preferably 1000 ~ 2000.
The mass percent concentration of formalin is preferably 35% ~ 40%.
The particle diameter of Micron-Sized Copper Powders Coated is preferably 0.5um ~ 2um.
Nano level attapulgite length is preferably 0.5um ~ 5um, and width is preferably 15nm ~ 30nm.
As preferably, the solid content of the water soluble phenol resin solution of described modification is 60 ~ 67%, and the dissolving each other than being 1:1 ~ 1:14 of water.
The Weaving type friction materials of modification of the present invention can obtain by phenolic resin aqueous solution, nano level attapulgite and the Micron-Sized Copper Powders Coated blend with polyvinyl alcohol modification with water-soluble phenol resin solution, as preferably, the preparation method that the present invention adopts may further comprise the steps:
Step 1, with the phenol of 100 mass parts, the basic catalyst of 1 ~ 20 part polyvinyl alcohol and 4 ~ 10 mass parts joins in the reaction vessel, is warming up to 60 ~ 75 ℃, stirring reaction 10 ~ 25 minutes;
Step 2, the formaldehyde solution of 110 ~ 120 mass parts is joined in the reaction vessel, be warming up to 80 ~ 100 ℃, stirring reaction 35 ~ 50 minutes;
Step 3, stopped heating after temperature is reduced to below 50 ℃, join nano level attapulgite and 1 ~ 2 mass parts Micron-Sized Copper Powders Coated particle of 1 ~ 4 mass parts in the reaction vessel, stir 20 ~ 30 minutes;
Step 4, stop to stir, collect reaction soln, place ultrasonic wave diverting device ultra-sonic dispersion even.
Above-mentioned employed phenol purity is preferably more than 98.5%.
Above-mentioned employed polyvinyl alcohol is preferably used water-soluble swollen 4 ~ 10 hours of 5 ~ 10 mass parts before use.
In the above-mentioned steps 4, ultrasonic frequency is preferably 45Hz ~ 100Hz; Temperature preferably is controlled between 30 ℃ ~ 50 ℃ during ultra-sonic dispersion, and the ultra-sonic dispersion time is preferably 60 minutes ~ and 120 minutes.
In sum, the present invention adopts polyvinyl alcohol, nano level attapulgite and the multiple modified water soluble phenol resin of Micron-Sized Copper Powders Coated, has following beneficial effect:
(1) in the water soluble phenol resin building-up process, adds a part of polyvinyl alcohol, form the phenolic resin aqueous solution of polyvinyl alcohol modification, owing to contain a certain amount of hydroxyl on the polyvinyl alcohol molecule chain, improved the solvability of resol in water, and increased the adhesive property of resol as binding agent and fiber etc., the simultaneously hydroxyl of this part and the methylol in resol polycondensation in the process of solidifying forms the toughness that the intrinsic toughening structure has also improved resol effectively; In addition, because the add-on of polyvinyl alcohol is less, less on the thermotolerance impact of resol;
(2) in the phenolic resin aqueous solution of polyvinyl alcohol modification, add nano-attapulgite, because nano-attapulgite can form a large amount of physical crosslinking points with phenolic resin as matrix resin, improved the thermotolerance of resin, also further strengthened its toughness simultaneously; In addition, the nano level attapulgite has stronger absorption property, the small-molecule substance that the friction materials that makes as binding agent with the water soluble phenol resin aqueous solution of this modification in use produces can be adsorbed by the nano level attapulgite, thereby effectively reduced the formed gaseous state of friction surface or liquid film, improved the heat resistanceheat resistant decline performance of resol resin.
(3) Micron-Sized Copper Powders Coated is dispersed in the phenolic resin aqueous solution of polyvinyl alcohol modification, has improved the wear resisting property of resin, further strengthened resin toughness simultaneously.
Therefore, the water soluble phenol resin solution Effective Raise of modification of the present invention the solvability of resol in water, and the cohesiveness of resol, toughness, thermotolerance, anti-character of heat-fading and wear resistance.Water soluble phenol resin solution with modification of the present invention prepares the Weaving type friction materials as binding agent, not only cost is low, environmental pollution is little, and can the Effective Raise fiber and other material and the cohesiveness of slurry, the phenomenon of avoiding slurry to come off from fiber surface, resistance to elevated temperatures and crocking resistance that simultaneously can Effective Raise Weaving type friction materials be effectively avoided the phenomenon that causes frictional coefficient to reduce because of the resin thermolysis.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail, it is pointed out that the following stated embodiment is intended to be convenient to the understanding of the present invention, and it is not played any restriction effect.
Embodiment 1:
In the present embodiment, the water soluble phenol resin solution of modification is comprised of phenolic resin aqueous solution, nano level attapulgite and the Micron-Sized Copper Powders Coated of polyvinyl alcohol modification; According to the mass fraction meter, the phenolic resin aqueous solution of polyvinyl alcohol modification is to be that 37% formalin, the 5 mass parts polymerization degree are 1700 polyvinyl alcohol by the phenol of 100 mass parts, 115 mass parts mass percent concentrations, and the basic catalyst NaOH hybrid reaction of 5 mass parts forms; Be 100 mass fraction meters according to phenol content in the phenolic resin aqueous solution of polyvinyl alcohol modification, contain the long 0.5um ~ 5um that is, wide is nano level attapulgite 2 mass parts of 15nm ~ 30nm, and particle diameter is Micron-Sized Copper Powders Coated 1 mass parts of 0.5um ~ 2um.
The preparation method of the water soluble phenol resin solution of above-mentioned modification comprises the steps:
(1) with 5 mass parts, the polymerization degree is 1700 polyvinyl alcohol, and what add 8 mass parts water-soluble swollenly places reaction vessel with the NaOH of 100 mass parts phenol and 5 mass parts after 5 hours simultaneously, is warming up to 70 ℃, stirring reaction 20 minutes;
(2) formaldehyde solution with 115 mass parts joins in the reaction vessel, is warming up to 92 ℃, stirring reaction 45 minutes;
(3) stopped heating treats that solution temperature is reduced to the nano level attapulgite of adding 2 mass parts in 50 ℃ of backward reaction vessels and the Micron-Sized Copper Powders Coated of 1 mass parts, stirs 20 minutes;
(4) stop to stir after, collect reacted solution and place ultrasonic unit, temperature is controlled at about 40 ℃, ultrasonic wave was disperseed 90 minutes under the 45Hz frequency, obtained the water soluble phenol resin solution of modification.
The solid content of the water soluble phenol resin solution of above-mentioned modification is 62.5%, can be dissolved in the water of 8 times of its quality.The thermal weight loss test result shows, at 5%, 435 ℃ of its thermal weight loss 10% of 342 ℃ of its thermal weight losses.
Water soluble phenol resin solution with above-mentioned modification prepares car clutch face sheet as binding agent, and concrete preparation method is as follows:
Preparation slurry: Modified Water Soluble Phenolic Resin 32 mass parts, barite 13 mass parts, chromite powder 14 mass parts, graphite 4 mass parts, carbon black 5 mass parts, zeolite 6 mass parts, aluminum oxide 2 mass parts, Wingdale 6 mass parts; With continuous blend fiber dipping sizing agent, then twining after 80 minutes 85 ℃ of lower bakings becomes parison; It is hot-forming that parison after twining is put into hot-die, and temperature is 160 ℃, and pressure is 20MPa, 5 minutes press times; Dough sheet after the hot pressing is inserted 180 ℃ of baking ovens, thermal treatment 8 hours, the processing of polishing after the cooling, boring obtains the clutch surface flake products.
In above-mentioned preparation process, blend fiber and slurry bonding firmly the phenomenon that slurry comes off from fiber surface do not occur after the oven dry of slurry impregnation of fibers.
Adopt constant speed formula trier, according to the GB/T5764-2011 standard above-mentioned clutch surface is tested, friction and wear behavior is as shown in table 1 below, this clutch surface stable friction factor of surface, wear rate is low, still have stable frictional coefficient and lower abrasion under 350 ℃ condition, quality product meets relevant national standard fully.
Embodiment 2:
In the present embodiment, the water soluble phenol resin solution of modification is comprised of phenolic resin aqueous solution, nano level attapulgite and the Micron-Sized Copper Powders Coated of polyvinyl alcohol modification; According to the mass fraction meter, the phenolic resin aqueous solution of polyvinyl alcohol modification is to be that 37% formalin, the 6 mass parts polymerization degree are 1750 polyvinyl alcohol by the phenol of 100 mass parts, 118 mass parts mass percent concentrations, and the basic catalyst Ba(OH of 8 mass parts) 2 hybrid reactions form; Be 100 mass fraction meters according to phenol content in the phenolic resin aqueous solution of polyvinyl alcohol modification, contain the long 0.5um ~ 5um that is, wide is nano level attapulgite 1.5 mass parts of 15nm ~ 30nm, and particle diameter is Micron-Sized Copper Powders Coated 2 mass parts of 0.5um ~ 2um.
The preparation method of the water soluble phenol resin solution of above-mentioned modification comprises the steps:
(1) with 6 mass parts, the polymerization degree is 1750 polyvinyl alcohol, add 9 mass parts water-soluble swollen after 5 hours with the Ba(OH of 100 mass parts phenol and 8 mass parts)
2Place simultaneously reaction vessel, be warming up to 65 ℃, stirring reaction 25 minutes;
(2) formaldehyde solution with 118 mass parts joins in the reaction vessel, is warming up to 90 ℃, stirring reaction 50 minutes;
(3) stopped heating treats that solution temperature is reduced to the nano level attapulgite of adding 1.5 mass parts in 50 ℃ of backward reaction vessels and the Micron-Sized Copper Powders Coated of 1 mass parts, stirs 25 minutes;
(4) stop to stir after, collect reacted solution and place ultrasonic unit, temperature is controlled at about 45 ℃, ultrasonic wave was disperseed 100 minutes under the 45Hz frequency, obtained Modified Water Soluble Phenolic Resin.
The solid content of the water soluble phenol resin solution of above-mentioned modification is 60.8%, can be dissolved in the water of 12 times of its quality.The thermal weight loss test result shows, at 5%, 426 ℃ of its thermal weight loss 10% of 322 ℃ of its thermal weight losses.
Water soluble phenol resin solution with above-mentioned modification prepares car clutch face sheet as binding agent, and concrete preparation method is as follows:
Preparation slurry: 30 parts of Modified Water Soluble Phenolic Resin, 14 parts in barite, 15 parts of chromite powders, 6 parts in graphite, 5.5 parts of carbon blacks, 4 parts in zeolite, 2.5 parts in aluminum oxide, 5 parts in Wingdale; With continuous blend fiber dipping sizing agent, then twining after 60 minutes 90 ℃ of lower bakings becomes parison; It is hot-forming that parison after twining is put into hot-die, and temperature is 165 ℃, and pressure is 20MPa, 6 minutes press times; Dough sheet after the hot pressing is inserted 200 ℃ of baking ovens, thermal treatment 6 hours, the processing of polishing after the cooling, boring obtains the clutch surface flake products.
In above-mentioned preparation process, blend fiber and slurry bonding firmly the phenomenon that slurry comes off from fiber surface do not occur after the oven dry of slurry impregnation of fibers.
Adopt constant speed formula trier, according to the GB/T5764-2011 standard above-mentioned clutch surface is tested, friction and wear behavior is as shown in table 1 below, this clutch surface stable friction factor of surface, wear rate is low, still have stable frictional coefficient and lower abrasion under 350 ℃ condition, quality product meets relevant national standard fully.
Embodiment 3:
In the present embodiment, the water soluble phenol resin solution of modification is comprised of phenolic resin aqueous solution, nano level attapulgite and the Micron-Sized Copper Powders Coated of polyvinyl alcohol modification; According to the mass fraction meter, the phenolic resin aqueous solution of polyvinyl alcohol modification is to be that 37% formalin, the 4 mass parts polymerization degree are 1500 polyvinyl alcohol by the phenol of 100 mass parts, 112 mass parts mass percent concentrations, and the basic catalyst NaOH hybrid reaction of 8 mass parts forms; Be 100 mass fraction meters according to phenol content in the phenolic resin aqueous solution of polyvinyl alcohol modification, contain the long 0.5um ~ 5um that is, wide is nano level attapulgite 1 mass parts of 15nm ~ 30nm, and particle diameter is Micron-Sized Copper Powders Coated 1.5 mass parts of 0.5um ~ 2um.
The preparation method of the water soluble phenol resin solution of above-mentioned modification comprises the steps:
(1) with 4 mass parts, the polymerization degree is 1500 polyvinyl alcohol, and what add 8 mass parts water-soluble swollenly places reaction vessel with the NaOH of 100 mass parts phenol and 6 mass parts after 5 hours simultaneously, is warming up to 75 ℃, stirring reaction 25 minutes;
(2) formaldehyde solution with 112 mass parts joins in the reaction vessel, is warming up to 95 ℃, stirring reaction 40 minutes;
(3) stopped heating treats that solution temperature is reduced to the nano level attapulgite of adding 1 mass parts in 50 ℃ of backward reaction vessels and the Micron-Sized Copper Powders Coated of 1.5 mass parts, stirs 30 minutes;
(4) stop to stir after, collect reacted solution and place ultrasonic unit, temperature is controlled at about 35 ℃, ultrasonic wave was disperseed 120 minutes under the 45Hz frequency, obtained Modified Water Soluble Phenolic Resin.
The solid content of the water soluble phenol resin solution of above-mentioned modification is 66.0%, can be dissolved in the water of 7 times of its quality.The thermal weight loss test result shows, at 5%, 446 ℃ of its thermal weight loss 10% of 350 ℃ of its thermal weight losses.
Water soluble phenol resin solution with above-mentioned modification prepares car clutch face sheet as binding agent, and concrete preparation method is as follows:
Preparation slurry: 33 parts of Modified Water Soluble Phenolic Resin, 12 parts in barite, 16 parts of chromite powders, 6 parts in graphite, 5 parts of carbon blacks, 5 parts in zeolite, 2 parts in aluminum oxide, 3 parts in Wingdale; With continuous blend fiber dipping sizing agent, then twining after 90 minutes 85 ℃ of lower bakings becomes parison; It is hot-forming that parison after twining is put into hot-die, and temperature is 160 ℃, and pressure is 25MPa, 6 minutes press times; Dough sheet after the hot pressing is inserted 220 ℃ of baking ovens, thermal treatment 5 hours, the processing of polishing after the cooling, boring obtains the clutch surface flake products.
In above-mentioned preparation process, blend fiber and slurry bonding firmly the phenomenon that slurry comes off from fiber surface do not occur after the oven dry of slurry impregnation of fibers.
Adopt constant speed formula trier, according to the GB/T5764-2011 standard above-mentioned clutch surface is tested, friction and wear behavior is as shown in table 1 below, this clutch surface stable friction factor of surface, wear rate is low, still have stable frictional coefficient and lower abrasion under 350 ℃ condition, quality product meets relevant national standard fully.
Table 1: adopt constant speed formula trier, test the friction and wear behavior table that obtains according to the clutch surface that the GB/T5764-2011 standard prepares above-described embodiment 1-3
Above-described embodiment has been described in detail technical scheme of the present invention; be understood that the above only is specific embodiments of the invention; be not limited to the present invention; all any modifications of in principle scope of the present invention, making, replenish or similar fashion substitutes etc., all should be included within protection scope of the present invention.