CN103030290A - Microcrystalline glass with strong breaking resistance and preparation method thereof - Google Patents

Microcrystalline glass with strong breaking resistance and preparation method thereof Download PDF

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CN103030290A
CN103030290A CN2012105153786A CN201210515378A CN103030290A CN 103030290 A CN103030290 A CN 103030290A CN 2012105153786 A CN2012105153786 A CN 2012105153786A CN 201210515378 A CN201210515378 A CN 201210515378A CN 103030290 A CN103030290 A CN 103030290A
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CN103030290B (en
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毛庆云
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Zhongshan New Feeling Glass Co ltd
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Abstract

The invention discloses microcrystalline glass with strong breaking resistance, which is formed by the following raw materials in parts by weight: 25-30 parts of coal gangue, 20-30 parts of quartz sand, 15-20 parts of fly ash, 10-15 parts of silicon dioxide, 10-15 parts of calcium carbonate, 10-15 parts of alabaster, 6-8 parts of zinc oxide, 5-7 parts of aluminum oxide, 5-7 parts of barium oxide, 3-4 parts of potassium oxide, 3-4 parts of table salt, 2-4 parts of magnesium fluoride, 2-3 parts of calcium fluoride, 2.5-3 parts of wood charcoal, 3-4 parts of clay, 2-3 parts of boron oxide, 2-3 parts of lithium oxide, 2.5-3 parts of tree ash, 2-3 parts of plant ash, 2-3 parts of sodium oxide, 0.25-0.4 part of potassium feldspar, 0.15-0.3 part of sodium tetraborate, 0.15-0.3 part of vanadium pentoxide and 0.15-0.2 part of zirconium dioxide. The microcrystalline glass disclosed by the invention has the advantages of good flatness, high mechanical strength, great hardness, and good heat resistance, bending strength, corrosion resistance and wear resistance; and the product can be made into various types of pipes and sheet materials and can be widely applied to wear-resisting and corrosion-resisting materials and building decoration materials of buildings.

Description

Devitrified glass that a kind of fold resistance is strong and preparation method thereof
Technical field
The present invention relates generally to a kind of devitrified glass and preparation method thereof, relates in particular to strong devitrified glass of a kind of fold resistance and preparation method thereof.
Background technology
Devitrified glass, claim again glass-ceramic, it is a kind of type material that comprehensive glass and ceramic technology grow up, it is the equally distributed material of microcrystal and glassy phase, its physicochemical property has been concentrated glass, triple advantages of pottery and lithotome, high such as physical strength, corrosion-resistant, heat-resisting, wear-resisting, antioxidant property is good, electrical property is good, the coefficient of expansion is adjustable, Heat stability is good etc., and be better than lithotome and pottery, can be used for building curtain wall and indoor high-grade the decoration, also can do structured material mechanically, electronics, insulating material on the electrician, the baseboard material of large-scale integrated circuit, the heat-resisting serial vessel of microwave oven, chemical industry and impregnating material and mine high-abrasive material etc. are the type materials with 21st century of development prospect.Thereby be widely used in the fields such as electronics, chemical industry, military affairs, space flight, nuclear industry and building.Because devitrified glass can use ore, industrial tailings, metallurgical slag, flyash, coal gangue etc. as main production raw material, and produced in the process pollution-free, the no radioactivity pollute of product own, environmentfriendly products or green material so be otherwise known as, often there are a large amount of manufacturability pores in the top layer of the devitrified glass of traditional mode of production and internal layer thereof, and the performances such as folding strength and water tolerance are not strong, limited the Application Areas of devitrified glass.
Summary of the invention
The object of the invention is exactly in order to remedy the defective of prior art, and devitrified glass of the fine and close pore-free of a kind of any surface finish, water-fast, High anti bending strength and preparation method thereof is provided.
The present invention is achieved by the following technical solutions:
The devitrified glass that a kind of fold resistance is strong, it is comprised of the raw material of following weight parts:
Coal gangue 25-30, quartz sand 20-30, flyash 15-20, silica 1 0-15, calcium carbonate 10-15, alabaster 10-15, zinc oxide 6-8, aluminum oxide 5-7, barium oxide 5-7, potassium oxide 3-4, salt 3-4, magnesium fluoride 2-4, Calcium Fluoride (Fluorspan) 2-3, charcoal 2.5-3, clay 3-4, boron oxide 2-3, Lithium Oxide 98min 2-3, trees ash 2.5-3, plant ash 2-3, sodium oxide 2-3, potassium felspar sand 0.25-0.4, sodium tetraborate 0.15-0.3, Vanadium Pentoxide in FLAKES 0.15-0.3, zirconium dioxide 0.15-0.2.
The preparation method of the devitrified glass that a kind of fold resistance is strong may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1520-1620 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 20-25 μ m powder, the modified glass body powder that adds its weight 1-3%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 20-24mm;
The preparation method of described modified glass body powder is: be that the plant ash of 10-12, the calcium oxide that weight part is 3-5 part, the quartz sand that weight part is 52-56, attapulgite, the weight part that weight part is 18-20 are the ground silica of 30-32 with weight part, mix and add in the glass-melting furnace, be heated under 1560-1650 ℃ the high temperature, melting 2-3 hour, be down to again 1400-1450 ℃ of lower clarification 1.5-2 hour, make glass metal, then quenching obtains broken glass body in the cold water, grinds to form 3-5 μ m modified glass body powder again;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 340-360 ℃, 6 ℃/min of temperature rise rate; 340-360 ℃ is heated to 750-850 ℃, 7 ℃/min of temperature rise rate; At 750-900 ℃ of lower insulation 1.8-2h; Then be heated to 1350 ℃, 8 ℃/min of temperature rise rate from 900 ℃; At 1350 ℃ of lower insulation 2.5-3h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 4-5 ℃/min, when temperature is down in 580-620 ℃, kept constant temperature 30-40 minute, and then 5-6 ℃/min speed is warmed up to 850-900 ℃, and then with 6-7 ℃/min speed continuation cooling, when temperature is down in 280-320 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
Advantage of the present invention is:
The devitrified glass planeness that the present invention produces is good, physical strength is high, hardness is large, have good heat impedance, flexural strength, erosion resistance and wear resistance, product can be made into all kinds of tubing, sheet material, can be widely used in architectural abrasion-proof corrosion-proof corrosion material, building and ornament materials, use for laboratory heating appliances, high-temperature heat exchanger, for silica glass, window pyrometer, radome etc.
Embodiment
Embodiment 1
The devitrified glass that a kind of fold resistance is strong, it is comprised of the raw material of following weight parts (kilogram):
Coal gangue 30, quartz sand 30, flyash 20, silica 15, calcium carbonate 15, alabaster 15, zinc oxide 8, aluminum oxide 7, barium oxide 7, potassium oxide 3, salt 4, magnesium fluoride 4, Calcium Fluoride (Fluorspan) 3, charcoal 2.5, clay 4, boron oxide 3, Lithium Oxide 98min 3, trees ash 2.5, plant ash 3, sodium oxide 3, potassium felspar sand 0.4, sodium tetraborate 0.3, Vanadium Pentoxide in FLAKES 0.15, zirconium dioxide 0.2.
The preparation method of the devitrified glass that a kind of fold resistance is strong may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1620 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 25 μ m powder, the modified glass body powder that adds its weight 3%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 24mm;
The preparation method of described modified glass body powder is: be that 56 quartz sand, weight part are that 20 attapulgite, weight part are 32 ground silica with weight part is 12 plant ash, weight part is 5 parts calcium oxide, weight part, mix and add in the glass-melting furnace, be heated under 1650 ℃ the high temperature, melting 3 hours, be down to again 1450 ℃ of lower clarifications 1.5 hours, make glass metal, obtain broken glass body in the cold water of then quenching, grind to form again 3-5 μ m modified glass body powder;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 360 ℃, 6 ℃/min of temperature rise rate; 360 ℃ are heated to 850 ℃, 7 ℃/min of temperature rise rate; At 900 ℃ of lower insulation 2h; Then be heated to 1350 ℃, 8 ℃/min of temperature rise rate from 900 ℃; At 1350 ℃ of lower insulation 2.5h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 5 ℃/min, when temperature is down in 620 ℃, kept constant temperature 40 minutes, and then 6 ℃/min speed is warmed up to 900 ℃, and then with 7 ℃/min speed continuation cooling, when temperature is down in 320 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
Performance test:
The folding strength test: adopt MC009-wds10M type electronic universal material property testing machine to utilize the folding strength of three-point bending method working sample, (9mm * 7mm * 85mm) test calculates folding strength, averages at last to get 6 strip samples.
Microsclerometry: with the hardness of HXD-1000 digital micro-analysis hardness-testing device working sample, each sample is surveyed three points, represents its microhardness with mean value, surveys altogether three samples, calculates at last the mean value of the microhardness of three samples.
Water resistance test: adopt powder to soak weight-loss method and measure (DTN12116), sample is pulverized, get 40 now, microcrystalline glass powder 2 grams on 60 orders, in the 50ml volumetric flask, add water to scale, insulation is 60 minutes under 98 ± 0.5 ℃ of temperature, measures its 100cm 2Rate of weight loss (mg/100cm 2).
Test result:
1, sample appearance quality: surface compact, the defectives such as pore-free, surface of polished light.
2, mechanical property: average folding strength 89.7MPa, average microhardness 893.3kgf/mm 2
3, hydrolysis grade: 1 grade, rate of weight loss is: 0.282mg/100cm 2

Claims (2)

1. devitrified glass that fold resistance is strong is characterized in that it is comprised of the raw material of following weight parts:
Coal gangue 25-30, quartz sand 20-30, flyash 15-20, silica 1 0-15, calcium carbonate 10-15, alabaster 10-15, zinc oxide 6-8, aluminum oxide 5-7, barium oxide 5-7, potassium oxide 3-4, salt 3-4, magnesium fluoride 2-4, Calcium Fluoride (Fluorspan) 2-3, charcoal 2.5-3, clay 3-4, boron oxide 2-3, Lithium Oxide 98min 2-3, trees ash 2.5-3, plant ash 2-3, sodium oxide 2-3, potassium felspar sand 0.25-0.4, sodium tetraborate 0.15-0.3, Vanadium Pentoxide in FLAKES 0.15-0.3, zirconium dioxide 0.15-0.2.
2. the preparation method of the devitrified glass that a fold resistance as claimed in claim 1 is strong is characterized in that may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1520-1620 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 20-25 μ m powder, the modified glass body powder that adds its weight 1-3%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 20-24mm;
The preparation method of described modified glass body powder is: be that the plant ash of 10-12, the calcium oxide that weight part is 3-5 part, the quartz sand that weight part is 52-56, attapulgite, the weight part that weight part is 18-20 are the ground silica of 30-32 with weight part, mix and add in the glass-melting furnace, be heated under 1560-1650 ℃ the high temperature, melting 2-3 hour, be down to again 1400-1450 ℃ of lower clarification 1.5-2 hour, make glass metal, then quenching obtains broken glass body in the cold water, grinds to form 3-5 μ m modified glass body powder again;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 340-360 ℃, 6 ℃/min of temperature rise rate; 340-360 ℃ is heated to 750-900 ℃, 7 ℃/min of temperature rise rate; At 750-900 ℃ of lower insulation 1.8-2h; Then be heated to 1350 ℃, 8 ℃/min of temperature rise rate from 900 ℃; At 1350 ℃ of lower insulation 2.5-3h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 4-5 ℃/min, when temperature is down in 580-620 ℃, kept constant temperature 30-40 minute, and then 5-6 ℃/min speed is warmed up to 850-900 ℃, and then with 6-7 ℃/min speed continuation cooling, when temperature is down in 280-320 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
CN201210515378.6A 2012-12-05 2012-12-05 Devitrified glass that a kind of fold resistance is strong and preparation method thereof Active CN103030290B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106277801A (en) * 2016-08-31 2017-01-04 望江宇花玻璃有限公司 A kind of homoiothermic devitrified glass containing modified coal ash and preparation technology thereof
CN106380079A (en) * 2016-08-31 2017-02-08 望江宇花玻璃有限公司 High-strength microcrystalline glass containing modified coal ash and preparation technology of high-strength microcrystalline glass

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004107183A (en) * 2002-09-20 2004-04-08 Rikogaku Shinkokai Crystallized material and method of manufacturing it
CN101306920A (en) * 2008-06-30 2008-11-19 浙江振申绝热科技有限公司 Production raw material of foamed glass and process for producing foamed glass
CN101767933A (en) * 2009-12-30 2010-07-07 陕西乾盛环保建材工程有限公司 Method utilizing coal gangue to manufacture microcrystalline glass plate material
CN102795772A (en) * 2012-07-23 2012-11-28 北京大有盛和科技有限公司 Method for preparing microcrystalline glass from kaolin-type coal gangue or fly ash and carbide slag

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004107183A (en) * 2002-09-20 2004-04-08 Rikogaku Shinkokai Crystallized material and method of manufacturing it
CN101306920A (en) * 2008-06-30 2008-11-19 浙江振申绝热科技有限公司 Production raw material of foamed glass and process for producing foamed glass
CN101767933A (en) * 2009-12-30 2010-07-07 陕西乾盛环保建材工程有限公司 Method utilizing coal gangue to manufacture microcrystalline glass plate material
CN102795772A (en) * 2012-07-23 2012-11-28 北京大有盛和科技有限公司 Method for preparing microcrystalline glass from kaolin-type coal gangue or fly ash and carbide slag

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106277801A (en) * 2016-08-31 2017-01-04 望江宇花玻璃有限公司 A kind of homoiothermic devitrified glass containing modified coal ash and preparation technology thereof
CN106380079A (en) * 2016-08-31 2017-02-08 望江宇花玻璃有限公司 High-strength microcrystalline glass containing modified coal ash and preparation technology of high-strength microcrystalline glass

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Address after: 541002 No. two, No. 5, West Road, Xiangshan District, Guilin, the Guangxi Zhuang Autonomous Region

Patentee after: Qiu Mingjin

Address before: 230000 Changan industrial agglomeration area, Shunchang Town, Feixi, Anhui, China,

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Address after: 528447 B building 47, Sha Gang Middle Road, port town, Zhongshan, Guangdong

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Denomination of invention: A microcrystalline glass with strong bending resistance and its preparation method

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