CN103030280A - Microcrystalline glass taking albite as main material and preparation method thereof - Google Patents

Microcrystalline glass taking albite as main material and preparation method thereof Download PDF

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Publication number
CN103030280A
CN103030280A CN2012105152514A CN201210515251A CN103030280A CN 103030280 A CN103030280 A CN 103030280A CN 2012105152514 A CN2012105152514 A CN 2012105152514A CN 201210515251 A CN201210515251 A CN 201210515251A CN 103030280 A CN103030280 A CN 103030280A
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parts
oxide
glass
temperature
albite
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CN2012105152514A
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CN103030280B (en
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毛庆云
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Dongguan Dongxu Glass Product Co Ltd
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Abstract

The invention discloses microcrystalline glass taking albite a main material, which is formed by the following raw materials in parts by weight: 54-59 parts of albite, 20-25 parts of silicon dioxide, 12-15 parts of quick lime, 10-15 parts of coal gangue, 6-8 parts of calcium fluoride, 3-5 parts of potassium oxide, 4-6.5 parts of aluminum oxide, 5-7 parts of sodium oxide, 6.5-8 parts of magnesium oxide, 3-4 parts of zinc oxide, 3.5-4 parts of wood charcoal, 3-5 parts of borax, 3-4 parts of gypsum, 3.2-5 parts of boron oxide, 2-3 parts of talcum powder, 2-3 parts of lithium oxide, 2-3 parts of table salt, 2-3 parts of tree ash, 2.3-3 parts of plant ash, 0.15-0.2 part of vermiculite, 0.6-0.8 part of titanium dioxide, 0.5-0.6 part of antimonous oxide and 0.1-0.25 part of sodium tetraborate. The microcrystalline glass disclosed by the invention has the advantages of good flatness, high mechanical strength, great hardness, and good heat resistance, bending strength, corrosion resistance and wear resistance; and the product can be made into various types of pipes and sheet materials and can be widely applied to wear-resisting and corrosion-resisting materials and building decoration materials of buildings.

Description

A kind of devitrified glass take albite as major ingredient and preparation method thereof
Technical field
The present invention relates generally to a kind of devitrified glass and preparation method thereof, relates in particular to a kind of devitrified glass take albite as major ingredient and preparation method thereof.
Background technology
Devitrified glass, claim again glass-ceramic, it is a kind of type material that comprehensive glass and ceramic technology grow up, it is the equally distributed material of microcrystal and glassy phase, its physicochemical property has been concentrated glass, triple advantages of pottery and lithotome, high such as physical strength, corrosion-resistant, heat-resisting, wear-resisting, antioxidant property is good, electrical property is good, the coefficient of expansion is adjustable, Heat stability is good etc., and be better than lithotome and pottery, can be used for building curtain wall and indoor high-grade the decoration, also can do structured material mechanically, electronics, insulating material on the electrician, the baseboard material of large-scale integrated circuit, the heat-resisting serial vessel of microwave oven, chemical industry and impregnating material and mine high-abrasive material etc. are the type materials with 21st century of development prospect.Thereby be widely used in the fields such as electronics, chemical industry, military affairs, space flight, nuclear industry and building.Because devitrified glass can use ore, industrial tailings, metallurgical slag, flyash, coal gangue etc. as main production raw material, and produced in the process pollution-free, the no radioactivity pollute of product own, environmentfriendly products or green material therefore be otherwise known as, often there are a large amount of manufacturability pores in the top layer of the devitrified glass of traditional mode of production and internal layer thereof, and the performances such as folding strength and water tolerance are not strong, limited the Application Areas of devitrified glass.
Summary of the invention
The object of the invention is exactly in order to remedy the defective of prior art, and devitrified glass of the fine and close pore-free of a kind of any surface finish, water-fast, High anti bending strength and preparation method thereof is provided.
The present invention is achieved by the following technical solutions:
A kind of devitrified glass take albite as major ingredient, it is comprised of the raw material of following weight parts:
Albite 54-59, silicon-dioxide 20-25, unslaked lime 12-15, coal gangue 10-15, Calcium Fluoride (Fluorspan) 6-8, potassium oxide 3-5, aluminum oxide 4-6.5, sodium oxide 5-7, magnesium oxide 6.5-8, zinc oxide 3-4, charcoal 3.5-4, borax 3-5, gypsum 3-4, boron oxide 3.2-5, talcum powder 2-3, Lithium Oxide 98min 2-3, salt 2-3, trees ash 2-3, plant ash 2.3-3, vermiculite 0.15-0.2, titanium dioxide 0.6-0.8, antimonous oxide 0.5-0.6, sodium tetraborate 0.1-0.25;
A kind of preparation method of the devitrified glass take albite as major ingredient may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1580-1650 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 20-25 μ m powder, the modified glass body powder that adds its weight 20-24%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 20-23mm;
The preparation method of described modified glass body powder is: be that the plant ash of 10-14, the potassium oxide that weight part is 2-3 part, the quartz sand that weight part is 50-60, attapulgite, the weight part that weight part is 15-20 are the ground silica of 30-32 with weight part, mix and add in the glass-melting furnace, be heated under 1560-1620 ℃ the high temperature, melting 2-3 hour, be down to again 1400-1450 ℃ of lower clarification 1.5-2 hour, make glass metal, then quenching obtains broken glass body in the cold water, grinds to form 3-5 μ m modified glass body powder again;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 340-360 ℃, 5 ℃/min of temperature rise rate; 300-360 ℃ is heated to 780-800 ℃, 5 ℃/min of temperature rise rate; At 780-800 ℃ of lower insulation 1.5-2h; Then be heated to 1300 ℃, 5 ℃/min of temperature rise rate from 800 ℃; At 1300 ℃ of lower insulation 2-3h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 3-5 ℃/min, when temperature is down in 550-620 ℃, kept constant temperature 30-40 minute, and then 5-6 ℃/min speed is warmed up to 820-850 ℃, and then with 5-7 ℃/min speed continuation cooling, when temperature is down in 270-300 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
Advantage of the present invention is:
The devitrified glass planeness that the present invention produces is good, physical strength is high, hardness is large, have good heat impedance, flexural strength, erosion resistance and wear resistance, product can be made into all kinds of tubing, sheet material, can be widely used in architectural abrasion-proof corrosion-proof corrosion material, building and ornament materials, use for laboratory heating appliances, high-temperature heat exchanger, for silica glass, window pyrometer, radome etc.
Embodiment
Embodiment 1
A kind of devitrified glass take albite as major ingredient, it is comprised of the raw material of following weight parts (kilogram):
Albite 59, silicon-dioxide 25, unslaked lime 15, coal gangue 15, Calcium Fluoride (Fluorspan)-8, potassium oxide 5, aluminum oxide 6.5, sodium oxide 7, magnesium oxide 6.5, zinc oxide 4, charcoal 3.5, borax 5, gypsum 4, boron oxide 3.2, talcum powder 3, Lithium Oxide 98min 3, salt 3, trees ash 3, plant ash 2.3, vermiculite 0.2, titanium dioxide 0.8, antimonous oxide 0.6, sodium tetraborate 0.25;
A kind of preparation method of the devitrified glass take albite as major ingredient may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1650 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 25 μ m powder, the modified glass body powder that adds its weight 24%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 23mm;
The preparation method of described modified glass body powder is: be that 60 quartz sand, weight part are that 20 attapulgite, weight part are 32 ground silica with weight part is 14 plant ash, weight part is 3 parts potassium oxide, weight part, mix and add in the glass-melting furnace, be heated under 1620 ℃ the high temperature, melting 3 hours, be down to again 1450 ℃ of lower clarifications 1.5 hours, make glass metal, obtain broken glass body in the cold water of then quenching, grind to form again 5 μ m modified glass body powder;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 360 ℃, 5 ℃/min of temperature rise rate; 360 ℃ are heated to 800 ℃, 5 ℃/min of temperature rise rate; At 800 ℃ of lower insulation 1.5h; Then be heated to 1300 ℃, 5 ℃/min of temperature rise rate from 800 ℃; At 1300 ℃ of lower insulation 3h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 5 ℃/min, when temperature is down in 620 ℃, kept constant temperature 40 minutes, and then 6 ℃/min speed is warmed up to 850 ℃, and then with 7 ℃/min speed continuation cooling, when temperature is down in 300 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
Performance test:
The folding strength test: adopt MC009-wds10M type electronic universal material property testing machine to utilize the folding strength of three-point bending method working sample, (9mm * 7mm * 85mm) test calculates folding strength, averages at last to get 6 strip samples.
Microsclerometry: with the hardness of HXD-1000 digital micro-analysis hardness-testing device working sample, each sample is surveyed three points, represents its microhardness with mean value, surveys altogether three samples, calculates at last the mean value of the microhardness of three samples.
Water resistance test: adopt powder to soak weight-loss method and measure (DTN12116), sample is pulverized, get 40 now, microcrystalline glass powder 2 grams on 60 orders, in the 50ml volumetric flask, add water to scale, insulation is 60 minutes under 98 ± 0.5 ℃ of temperature, measures its 100cm 2Rate of weight loss (mg/100cm 2).
Test result:
1, sample appearance quality: surface compact, the defectives such as pore-free, surface of polished light.
2, mechanical property: average folding strength 89.6MPa, average microhardness 893.5kgf/mm 2
3, hydrolysis grade: 1 grade, rate of weight loss is: 0.284mg/100cm 2

Claims (2)

1. devitrified glass take albite as major ingredient is characterized in that it is comprised of the raw material of following weight parts:
Albite 54-59, silicon-dioxide 20-25, unslaked lime 12-15, coal gangue 10-15, Calcium Fluoride (Fluorspan) 6-8, potassium oxide 3-5, aluminum oxide 4-6.5, sodium oxide 5-7, magnesium oxide 6.5-8, zinc oxide 3-4, charcoal 3.5-4, borax 3-5, gypsum 3-4, boron oxide 3.2-5, talcum powder 2-3, Lithium Oxide 98min 2-3, salt 2-3, trees ash 2-3, plant ash 2.3-3, vermiculite 0.15-0.2, titanium dioxide 0.6-0.8, antimonous oxide 0.5-0.6, sodium tetraborate 0.1-0.25.
2. the preparation method of the devitrified glass take albite as major ingredient as claimed in claim 1 is characterized in that may further comprise the steps:
(1) raw material with above-mentioned weight part is mixed to join in the glass-melting furnace, is melt into uniform vitreum under 1580-1650 ℃ high temperature;
(2) above-mentioned vitreum is directly dropped in the water, cold quenching becomes glass particle, then is ground into 20-25 μ m powder, the modified glass body powder that adds its weight 20-24%, mix oven dry, and be tiled on the horizontal plane with the refractory materials of trees ashes sealing coat, laid thickness is 20-23mm;
The preparation method of described modified glass body powder is: be that the plant ash of 10-14, the potassium oxide that weight part is 2-3 part, the quartz sand that weight part is 50-60, attapulgite, the weight part that weight part is 15-20 are the ground silica of 30-32 with weight part, mix and add in the glass-melting furnace, be heated under 1560-1620 ℃ the high temperature, melting 2-3 hour, be down to again 1400-1450 ℃ of lower clarification 1.5-2 hour, make glass metal, then quenching obtains broken glass body in the cold water, grinds to form 3-5 μ m modified glass body powder again;
(3) above-mentioned laid good glass particle is placed resistance furnace together with refractory materials, temperature schedule: normal temperature is heated to 340-360 ℃, 5 ℃/min of temperature rise rate; 300-360 ℃ is heated to 780-800 ℃, 5 ℃/min of temperature rise rate; At 780-800 ℃ of lower insulation 1.5-2h; Then be heated to 1300 ℃, 5 ℃/min of temperature rise rate from 800 ℃; At 1300 ℃ of lower insulation 2-3h, finish coring and crystallization process;
(4) annealing: the glass after the above-mentioned crystallization is carried out anneal with the annealing cooling rate of 3-5 ℃/min, when temperature is down in 550-620 ℃, kept constant temperature 30-40 minute, and then 5-6 ℃/min speed is warmed up to 820-850 ℃, and then with 5-7 ℃/min speed continuation cooling, when temperature is down in 270-300 ℃, naturally cool to again room temperature;
(5) as requested size cuts into plate, grinding and polishing, deburring.
CN201210515251.4A 2012-12-05 2012-12-05 A kind of take albite as devitrified glass of major ingredient and preparation method thereof Expired - Fee Related CN103030280B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1152417A (en) * 1967-01-25 1969-05-21 British Iron Steel Research Microcrystalline materials
CN101367616A (en) * 2008-09-27 2009-02-18 上海水泵集团有限公司 Crystallizing glass material and method for manufacturing corrosion protection pump using the material
CN101224949B (en) * 2008-01-25 2011-01-12 浙江大学 Ecological glass-ceramic and preparation method thereof
CN102079625A (en) * 2010-12-07 2011-06-01 淮安乔氏建材发展有限公司 Microcrystal glass manufactured by using tailing solid waste and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1152417A (en) * 1967-01-25 1969-05-21 British Iron Steel Research Microcrystalline materials
CN101224949B (en) * 2008-01-25 2011-01-12 浙江大学 Ecological glass-ceramic and preparation method thereof
CN101367616A (en) * 2008-09-27 2009-02-18 上海水泵集团有限公司 Crystallizing glass material and method for manufacturing corrosion protection pump using the material
CN102079625A (en) * 2010-12-07 2011-06-01 淮安乔氏建材发展有限公司 Microcrystal glass manufactured by using tailing solid waste and manufacturing method thereof

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Inventor after: Lu Haifeng

Inventor before: Mao Qingyun

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Effective date of registration: 20170713

Address after: 523586 Guangdong province Dongguan city Lek Village Changping Town Bridge Guo industrial plant

Patentee after: Dongguan Dongxu Glass Product Co., Ltd.

Address before: 230000 Changan industrial agglomeration area, Shunchang Town, Feixi, Anhui, China,

Patentee before: Mao Qingyun

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160406

Termination date: 20181205