CN103030036B - A kind of raw material band wind - Google Patents
A kind of raw material band wind Download PDFInfo
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- CN103030036B CN103030036B CN201210554463.3A CN201210554463A CN103030036B CN 103030036 B CN103030036 B CN 103030036B CN 201210554463 A CN201210554463 A CN 201210554463A CN 103030036 B CN103030036 B CN 103030036B
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- material band
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Abstract
The present invention relates to a kind of wind of leakproofing material, particularly a kind of automatic winding apparatus of raw material band.A kind of raw material band wind, comprise winding control setup, master cock, described winding control setup comprises Switching Power Supply, stepper motor driver, stepping motor, industrial control board.Mouth one tunnel of described Switching Power Supply connects industrial control board, master cock of leading up to connects stepper motor driver, described stepper motor driver exports and connects stepping motor, described Switching Power Supply, stepper motor driver, stepping motor, industrial control board are arranged on an enclosure, stepping motor rotating shaft stretches out described closure casing from this end inwall, stepping motor rotating shaft is installed a column fixture.Raw material band wind of the present invention, for being wound around manually, raw material band dynamics is wayward, easily fluffy, the problem such as inefficiency when batch is wound around, adopt the winding of step motor control raw material band, working process mechanized operation, convenient to use, be suitable for batch working, can greatly improve production efficiency.
Description
Technical field
The present invention relates to a kind of wind of leakproofing material, particularly a kind of automatic winding apparatus of raw material band.
Background technology
Raw material band is a kind of assistant product conventional during hot-water heating is installed, and for pipe fitting junction, strengthens the leak tightness of pipe fitting junction.At present, raw material band canoe is generally manual mode of operation, operating personal is according to thread size, hand of spiral and personal experience, judge raw material band winding direction and be wound around the number of turns, winding dynamics to be held simultaneously, need to accomplish that the raw material band that winds out successively and have certain stretch ratio, the raw material band winded out like this is not just closely reliably.This mode is objectively wound around dynamics to operating personal and operating skill requires higher, winding mass to operating personal feel and experience dependence stronger, easily occur being wound around the problems such as compactness is poor, quality is uneven, winding efficiency is low, be difficult to ensure raw material band winding mass, also directly will inevitably have influence on the quality of pipe fitting connection, affect job schedule.
Summary of the invention
The present invention is directed to prior art deficiency, provide a kind of easy to use, efficiency is high, the raw material band wind of reliable in quality.
The technical solution adopted in the present invention:
A kind of raw material band wind, comprises power lead, and be wound around control setup, master cock, described winding control setup mainly comprises Switching Power Supply, stepper motor driver, stepping motor, industrial control board; Mouth one tunnel of described Switching Power Supply connects industrial control board, master cock of leading up to connects stepper motor driver, described stepper motor driver exports and connects stepping motor, described Switching Power Supply, stepper motor driver, stepping motor, industrial control board are arranged on an enclosure, stepping motor is fixed on closure casing one end inwall, stepping motor rotating shaft stretches out described closure casing from this end inwall, stepping motor rotating shaft is installed a column fixture.Connected the joint adding raw material band by described column fixture when described raw material band wind uses.
Described raw material band wind, column fixture one end is provided with the circular hole matched with stepping motor rotating shaft mouth, this end side surface of column fixture is opened a hole and is communicated with circular hole is vertical, described column fixture is fastenedly connected by screw and stepping motor rotating shaft, to ensure that column fixture rotates with stepping motor rotating shaft; The described column fixture other end is provided with internal thread hole, and the negative thread of described internal thread hole mates with the outside thread adding raw material band joint.
Described raw material band wind, coordinates at described closure casing sidewall and described column fixture and is provided with raw material band wheeled support device and position-limited lever; Described raw material band wheeled support device is made up of strut bar, bolt, pad.Wherein strut bar is made by nylon, with expendable weight; Strut bar and belt wheel fitting surface part make frosting, increase friction, steady when belt wheel is rotated.
Described position-limited lever is a L shape screw rod, and bottom straight bar part is provided with a thread segment, and position-limited lever, through annular long slot bore corresponding in enclosure wall, is fixed on closure casing by pad and nut in the inside and outside both sides of enclosure wall by thread segment.Position-limited lever extension elongation and the upper-lower position at annular long slot bore can be changed by regulating interior outside clamp nut.During winding, effectively can adjust raw material band elasticity and the restriction position of raw material band on workpiece by position-limited lever, to control winding dynamics and feeding skew.
Described raw material band is wound around control setup, stepping motor forward and backward master cock and display module is connected with described industrial control board, described stepping motor forward and backward master cock is arranged on closure casing, the display panel of described display module is arranged at the surface of closure casing, described master cock adopts foot-operated switch, draws closure casing by wire harness.
Described raw material band is wound around control setup, described closure casing adopts closed sheet metal box body, described closed sheet metal box body comprises U-shaped panel beating main body cover, wherein leave narrow edge break limit above left and right sidewall, forward and backward rectangle panel beating sidewall shape is the same, and surrounding flanging coordinates with U-shaped panel beating main body cover, and left and right sidewall and forward and backward rectangle panel beating sidewall steel rivet of loosing core are riveted, make U-shaped panel beating main body cover become to be integrated with forward and backward rectangle panel beating sidewall, form rectangular box body; U-shaped panel beating main body cover upper opening installs panel beating lid additional, and panel beating lid is corresponding with rectangular box body scrap (bridge) has screw, panel beating lid and rectangular box body is fastened as a whole with tightening screw.
Described raw material band is wound around control setup, Switching Power Supply and the stepper motor driver sidewall in closed sheet metal box body is fixed, Switching Power Supply and the upper and lower layering of stepper motor driver are staggered, and all leave certain interval between Switching Power Supply and stepper motor driver and between Switching Power Supply and closed sheet metal box body bottom surface.
Useful good effect of the present invention:
1, raw material band wind of the present invention, for being wound around manually, raw material band dynamics is wayward, easily fluffy, the problem such as inefficiency when batch is wound around, adopt the winding of step motor control raw material band, working process mechanized operation, convenient to use, be suitable for batch working, can greatly improve production efficiency.
2, raw material band wind of the present invention, adopt column fixture permanent joint, the front end negative thread that fixture is connected with joint can change with the joint of different model, and the joint that can adapt to different model adds the work of raw material band, applied widely.
3, raw material band wind of the present invention, winding precision is high, reproducible, to the no requirement (NR) of operating personal technical ability, is easy to extensive popularization.One hand can operate, easy to use, can realize the forward and reverse rotation of stepping motor, free speed control, is especially applicable to batch joint and adds raw material band work.
4, raw material band wind of the present invention, adopts position-limited lever design, can effectively control winding dynamics, ensures that the raw material band winded out is closely reliable; The use of charactron and adjustment button, can show the winding number of turns, changes winding dynamics, can realize the accurate control being wound around the number of turns, compared with estimating record, can effectively ensure winding precision and quality with manpower.
5, raw material band wind of the present invention, the use of pluggable power lead and stretcher switch, has fully demonstrated human engineering.Contribute to alleviating labor intensity of operating staff, increase comfort, be conducive to ensureing raw material band winding precision, enhance productivity.
Accompanying drawing explanation
Fig. 1: raw material band wind assembly drawing of the present invention;
Fig. 2 a: raw material band of the present invention is wound around control setup inner structure and arranges birds-eye view;
Fig. 2 b: raw material band is wound around control setup right elevation;
Fig. 2 c: raw material band is wound around control setup inner structure and arranges front view;
Fig. 3 a: raw material band of the present invention is wound around control setup column fixture permanent joint structure for amplifying schematic diagram (in Fig. 2 a, A-A analyses and observe);
Fig. 3 b: raw material band of the present invention is wound around control setup position-limited lever structure for amplifying schematic diagram (in Fig. 2 a, B-B analyses and observe);
Raw material band wheeled support device structure for amplifying schematic diagram in Fig. 4 a: Fig. 2 a;
Raw material band wheeled support device exploded drawings in Fig. 4 b: Fig. 2 a;
Fig. 5: raw material band of the present invention is wound around control setup schematic circuit diagram.
Detailed description of the invention
Embodiment one: see Fig. 1, Fig. 2 a-Fig. 2 c, raw material band wind of the present invention, comprise power lead 2, be wound around control setup 1, master cock 3, described winding control setup mainly comprises Switching Power Supply 9, stepper motor driver 10, stepping motor 11, industrial control board 12; Mouth one tunnel of described Switching Power Supply connects industrial control board, master cock 3 of leading up to connects stepper motor driver, described stepper motor driver exports and connects stepping motor, described Switching Power Supply, stepper motor driver, stepping motor, industrial control board are arranged on an enclosure, stepping motor is fixed on closure casing one end inwall, stepping motor rotating shaft stretches out described closure casing from this end inwall, stepping motor rotating shaft is installed a column fixture 23.
Embodiment two: see Fig. 1, Fig. 2 a-Fig. 2 c, the raw material band wind of the present embodiment, with embodiment one unlike, further disclose a kind of column clamp structure.See Fig. 3 a, described column fixture one end is provided with the circular hole matched with stepping motor rotating shaft mouth, this end side surface of column fixture is opened a hole and is communicated with circular hole is vertical, and described column fixture is fastenedly connected by screw 8 and stepping motor rotating shaft, to ensure that column fixture rotates with stepping motor rotating shaft; The described column fixture other end is provided with internal thread hole, and the negative thread of described internal thread hole mates with the outside thread of the joint 24 adding raw material band.
Embodiment three: see Fig. 1, Fig. 2 a-Fig. 2 c, the raw material band wind of the present embodiment, with embodiment one or embodiment two unlike, coordinate at described closure casing sidewall and described column fixture and be provided with raw material band wheeled support device and position-limited lever; See Fig. 4 a, Fig. 4 b, described raw material band wheeled support device is made up of strut bar 20, bolt 21, pad 22.Wherein strut bar is made by nylon, with expendable weight; Strut bar and belt wheel fitting surface part make frosting, increase friction, steady when belt wheel is rotated.
See Fig. 3 b, described position-limited lever 5 is L shape screw rods, bottom straight bar part is provided with a thread segment, and position-limited lever 5, through annular long slot bore corresponding in enclosure wall, is fixed on closure casing by pad 22 and nut 21 in the inside and outside both sides of enclosure wall by thread segment.Position-limited lever extension elongation and the upper-lower position at annular long slot bore can be changed by regulating interior outside clamp nut.During winding, effectively can adjust raw material band elasticity and the restriction position of raw material band on workpiece by position-limited lever, to control winding dynamics and feeding skew.
Embodiment four: see Fig. 1, Fig. 2 a-Fig. 2 c, Fig. 5, the raw material band wind of the present embodiment, with foregoing embodiments unlike, be connected with forward and backward master cock 14 and the display module 15 of control step motor 11 with described industrial control board, described stepping motor forward and backward master cock is arranged on closure casing, the display panel of described display module is arranged at the surface of closure casing, and described master cock 3 adopts foot-operated switch, draws closure casing by wire harness 16.
Raw material band of the present invention shown in Fig. 5 is wound around in control setup schematic circuit diagram, switch S 1 is master cock, and S2 is the forward and backward master cock of control step motor hand of rotation, and S3, S4 are "+", "-" button, be arranged on closure casing, in order to regulate the winding number of turns of raw material band.Controller in figure and peripheral circuit are arranged on described industrial control board.
Connected the joint adding raw material band by described column fixture when raw material band wind of the present invention uses.In order to meet cooling requirements, closure casing can leave louvre or strip grid.
Embodiment five: see Fig. 1, Fig. 2 a-Fig. 2 c, Fig. 3 a, Fig. 3 b, Fig. 4 a, Fig. 4 b, Fig. 5, the raw material band wind of the present embodiment, mainly contains and is wound around control setup 1, the button S1 in product suffix ac power cable 2, master cock 3(and the schematic circuit diagram shown in Fig. 5.Conveniently operate, the present embodiment adopts stretcher switch), raw material band wheeled support device 4, composition such as position-limited lever 5 grade.The closure casing of described winding control setup 1 adopts closed sheet metal box body, described closed sheet metal box body comprises U-shaped panel beating main body cover 6, wherein leave narrow edge break limit above left and right sidewall, front and back rectangle panel beating sidewall shape is the same, surrounding flanging coordinates with U-shaped panel beating main body cover 6, left and right side and bottom surface steel rivet of loosing core are riveted, and make U-shaped panel beating main body cover 6 become to be integrated with forward and backward sidewall, form rectangular box body shape.Upper opening installs panel beating lid 7 additional, and panel beating lid 7 is corresponding with rectangular box body scrap (bridge) has screw, with tightening screw 8 by locked to panel beating lid 7 and rectangular box body, forms closed sheet metal box body.Described closed sheet metal box body is inner, mainly comprises Switching Power Supply 9, stepper motor driver 10, stepping motor 11, industrial control board 12(controller and peripheral circuit thereof), button S2 in product word battery socket 13, the schematic circuit diagram shown in forward and backward master cock 14(and Fig. 5), numerical code display board 15 etc.There is pluggable product suffix ac power cable 2 closed sheet metal box body outside, and with the stretcher switch 3 that wire harness 16 connects, can regulate button S3 and S4 in button 17(circuit diagram in conjunction with numerical code display board 15 and the number of turns) break-make of free control step motor 11.
For making full use of inner space and convenient for installation and maintenance, industrial control board 12, Switching Power Supply 9, stepper motor driver 10 are fixed on the left and right sidewall of closed sheet metal box body.Described closed sheet metal box body left side side-wall hole, corresponding industrial control board 12 mounting hole, by single interior six prism 18 support and connection between industrial control board 12 and closed sheet metal box body left side sidewall.The Switching Power Supply 9 closed sheet metal box body right side corresponding to stepper motor driver 10 mounting hole side-wall hole is fixed, Switching Power Supply 9 and the upper and lower layering of stepper motor driver 10 are staggered, Switching Power Supply 9 is in below, stepper motor driver 10 up, all leave certain interval between Switching Power Supply 9 and stepper motor driver 10 and bottom Switching Power Supply 9 and closed sheet metal box body, leave space for wire harness 16 connects consolidation.Stepper motor driver 10 has six DIP switches, different DIP switch settings, the rotating speed of adjustable stepping motor 11.The sidewall upper right corner, the closed sheet metal box body right side has a circular hole, and corresponding fixing forward and backward master cock 14, for controlling the forward and backward of motor.Closed sheet metal box body antetheca has a rectangular shaped slot near right side, for numeral method.The upper and lower corner of rectangular shaped slot has circular hole, fixing for numerical code display board 15, with single interior six prism 18 support and connection between antetheca circular hole and numerical code display board 15.Numerical code display board 15 can synchronous recording display stepping motor 11 the action number of turns.Be that two number of turns regulate button 17 "+", "-" below rectangular shaped slot, can set the number of turns that raw material band is wound around as required, trample stretcher switch 3, after arriving setting number of turns value, motor can stop the rotation automatically.Numerical code display board 15 arranged on left and right sides respectively has an annular long slot bore 19, for fixing position-limited lever 5 and raw material band wheeled support device 4, and can up and down before and after adjusting position.During winding, position-limited lever 5 effectively can adjust raw material band elasticity and the restriction position of raw material band on workpiece, to control winding dynamics and feeding skew.Raw material band wheeled support device 4 is made up of strut bar 20, bolt 21, pad 22, and wherein strut bar 20 is made by nylon, with expendable weight.Strut bar 20 and belt wheel fitting surface part make frosting, increase friction, steady when belt wheel is rotated.Product word battery socket 13 is fixed on closed sheet metal box body rear wall, for the plug of product suffix ac power cable 2.Stepping motor 11 is fixed on closed sheet metal box body antetheca, and stepping motor 11 rotating shaft one side four mounting holes are corresponding with the perforate of closed sheet metal box body antetheca, fixes with screw 8.Column fixture 23 is installed in stepping motor 11 rotating shaft, described column fixture one end is circular hole, aperture is slightly larger than spindle outer diameter, can be enclosed within stepping motor 11 rotating shaft, column fixture 23 side opening hole communicates with circular hole is vertical, with screw 8, column fixture 23 is become to be integrated with stepping motor 11 rotating shaft is locked, slide when preventing column fixture 23 from rotating with stepping motor 11 rotating shaft.The joint 24 that the silk hole of column fixture 23 other end will be wound around raw material band for being threaded, screw thread can change with different model joint, and the joint that can adapt to different model adds the work of raw material band.
When using this raw material band wind, first joint 24 is fixed on (position-limited lever 5 and belt wheel position mix up) on column fixture 23, switch on power, set the number of turns value needing to be wound around, press forward and backward master cock 14 and determine winding direction, on the other hand raw material band is pressed on joint 24 screw thread, be wound around and mostly enclose, then trample while stretcher switch 3 makes joint 24 rotate with stepping motor 11 and be wound around raw material band, make raw material band uniform winding on joint 24 screw thread.After arriving number of turns setting value, motor can stop the rotation automatically.Unclamp stretcher switch, take off the joint be wound around, then can carry out the winding of the raw material band of next joint.
Claims (2)
1. a raw material band wind, comprises power lead, and be wound around control setup, master cock, is characterized in that: described winding control setup mainly comprises Switching Power Supply, stepper motor driver, stepping motor, industrial control board; Mouth one tunnel of described Switching Power Supply connects industrial control board, master cock of leading up to connects stepper motor driver, described stepper motor driver exports and connects stepping motor, described Switching Power Supply, stepper motor driver, stepping motor, industrial control board are arranged on an enclosure, described stepping motor is fixed on closure casing one end inwall, stepping motor rotating shaft stretches out described closure casing from this end inwall, described stepping motor rotating shaft is installed a column fixture;
Column fixture one end is provided with the circular hole matched with stepping motor rotating shaft mouth, this end side surface of column fixture is opened a hole and is communicated with circular hole is vertical, described column fixture is fastenedly connected by screw and stepping motor rotating shaft, to ensure that column fixture rotates with stepping motor rotating shaft; The described column fixture other end is provided with internal thread hole, and the negative thread of described internal thread hole mates with the outside thread adding raw material band joint;
Coordinate at closure casing sidewall and described column fixture and be provided with raw material band wheeled support device and position-limited lever; Raw material band wheeled support device is made up of strut bar, bolt, pad;
Position-limited lever is a L shape screw rod, and bottom straight bar part is provided with a thread segment, and position-limited lever, through annular long slot bore corresponding in enclosure wall, is fixed on closure casing in the inside and outside both sides of enclosure wall by pad and nut by thread segment;
Stepping motor forward and backward master cock and display module is connected with industrial control board, described stepping motor forward and backward master cock is arranged on closure casing, the display panel of described display module is arranged at the surface of closure casing, described master cock adopts foot-operated switch, draws closure casing by wire harness;
Closure casing adopts closed sheet metal box body, described closed sheet metal box body comprises U-shaped panel beating main body cover, wherein leave narrow edge break limit above left and right sidewall, forward and backward rectangle panel beating sidewall shape is the same, surrounding flanging coordinates with U-shaped panel beating main body cover, left and right sidewall and forward and backward rectangle panel beating sidewall steel rivet of loosing core are riveted, and make U-shaped panel beating main body cover become to be integrated with forward and backward rectangle panel beating sidewall, form rectangular box body; U-shaped panel beating main body cover upper opening installs panel beating lid additional, and panel beating lid is corresponding with rectangular box body scrap (bridge) has screw, panel beating lid and rectangular box body is fastened as a whole with tightening screw.
2. raw material band wind according to claim 1, it is characterized in that: Switching Power Supply and the stepper motor driver sidewall in closed sheet metal box body is fixed, Switching Power Supply and the upper and lower layering of stepper motor driver are staggered, and all leave certain interval between Switching Power Supply and stepper motor driver and between Switching Power Supply and closed sheet metal box body bottom surface.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210554463.3A CN103030036B (en) | 2012-12-20 | 2012-12-20 | A kind of raw material band wind |
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| CN201210554463.3A CN103030036B (en) | 2012-12-20 | 2012-12-20 | A kind of raw material band wind |
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| CN103030036A CN103030036A (en) | 2013-04-10 |
| CN103030036B true CN103030036B (en) | 2015-12-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110577118B (en) * | 2019-09-20 | 2020-11-24 | 义乌市根号三科技有限公司 | Threaded port raw material belt winding device for mounting water delivery pipeline |
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| US3736202A (en) * | 1970-01-22 | 1973-05-29 | Lockheed Aircraft Corp | Composite sheets and processes of manufacturing the same |
| CN201634286U (en) * | 2009-12-22 | 2010-11-17 | 亿光电子(中国)有限公司 | Winding machine for coiled tape |
| CN201895985U (en) * | 2010-11-04 | 2011-07-13 | 湖州市三利线缆有限公司 | Arranging device for wire take-up and pay-off |
| CN102623170A (en) * | 2012-04-16 | 2012-08-01 | 珠海市艾森科技有限公司 | Automatic rubber-coating device installed on automatic coil winding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH10120311A (en) * | 1996-10-22 | 1998-05-12 | Toyota Auto Body Co Ltd | Seal tape winding device |
| CN201411277Y (en) * | 2009-05-06 | 2010-02-24 | 浙江先登电工器材股份有限公司 | Sectional wire-winding device on a wire coil |
| CN202011964U (en) * | 2011-04-14 | 2011-10-19 | 宁波三同编织有限公司 | Cloth tension-adjusting gear of braiding machine |
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2012
- 2012-12-20 CN CN201210554463.3A patent/CN103030036B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3736202A (en) * | 1970-01-22 | 1973-05-29 | Lockheed Aircraft Corp | Composite sheets and processes of manufacturing the same |
| CN201634286U (en) * | 2009-12-22 | 2010-11-17 | 亿光电子(中国)有限公司 | Winding machine for coiled tape |
| CN201895985U (en) * | 2010-11-04 | 2011-07-13 | 湖州市三利线缆有限公司 | Arranging device for wire take-up and pay-off |
| CN102623170A (en) * | 2012-04-16 | 2012-08-01 | 珠海市艾森科技有限公司 | Automatic rubber-coating device installed on automatic coil winding machine |
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