CN103029989B - Novel pebble coal feeding device with separation function - Google Patents
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Abstract
本发明涉及一种用于火电厂石子煤气力输送系统中的物料输送部件,尤其是一种新型带分离功能的石子煤进料装置,包括物料收集装置(1)、进料管(2)、进气管路(3)、阀门(4)、分离管路(5)、输料管路(9),物料收集装置(1)通过进料管(2)连接在进气管路(3)前端的上部,进气管路(3)后端连接输料管路(9),进气管路(3)、输料管路(9)连接位置设置有向下的分离管路(5);本发明的分离方法通过重力自然完成,效果稳定,且由于在分离管路5内设置有2个卸料板,卸料时轮流打开卸料板,可以避免卸料时从分离管路5底部涌入的气流对系统稳定性的影响,同时完成了卸料。
The present invention relates to a material conveying component used in the pebble coal pneumatic conveying system of a thermal power plant, especially a novel pebble coal feeding device with separation function, including a material collecting device (1), a feed pipe (2), Intake pipeline (3), valve (4), separation pipeline (5), material delivery pipeline (9), material collection device (1) connected to the front end of the intake pipeline (3) through the feed pipe (2) In the upper part, the rear end of the air intake pipeline (3) is connected to the material delivery pipeline (9), and the connecting position of the air intake pipeline (3) and the material delivery pipeline (9) is provided with a downward separation pipeline (5); The separation method is naturally completed by gravity, and the effect is stable, and since there are two unloading plates in the separation pipeline 5, the unloading plates are opened in turn during unloading, which can avoid the airflow pouring in from the bottom of the separation pipeline 5 during unloading Influence on system stability while completing unloading.
Description
技术领域 technical field
本发明涉及一种用于火电厂石子煤气力输送系统中的物料输送部件,尤其是一种石子煤进料装置。 The invention relates to a material conveying component used in a pebble coal pneumatic conveying system in a thermal power plant, in particular to a pebble coal feeding device.
背景技术 Background technique
在火电厂广泛使用的磨煤机运行过程中,会产生大量的石子煤,其主要成分是原煤中密度较大、难磨的矸石,黄铁矿等,它在磨煤机运行时从其底部的排放口排出。排出的大量石子煤需要及时输送走,否则会在磨煤机内大量堆积,堆积的石子煤还会堵塞风道,造成磨煤机故障运停。 During the operation of coal mills widely used in thermal power plants, a large amount of pebble coal will be produced, the main components of which are gangue, pyrite, etc. discharge port. A large amount of pebble coal discharged needs to be transported away in time, otherwise it will accumulate in a large amount in the coal mill, and the accumulated pebble coal will also block the air duct, causing the coal mill to malfunction and stop.
常见的石子煤排放有人工排放、水力排放、机械输送排放等方式。目前,火电厂用煤量非常大,且原煤煤质普遍变差,原煤中的石头、矿石等杂物较以前增多,随之带来的石子煤排放量也大大增加。近年来,国内一些电厂采用了气力输送系统来处理石子煤的排放问题。气力输送系统是一种利用气流作为载体,以一定速度运送散料的物料输送方式,相对于其它物料输送方式,气力输送具有输送效率高,设备构造维护简单,有利于实现自动化输送和环境保护等优点,但是由于煤的质量太差,产生的石子煤中存在部分粒径较大的颗粒(主要是≥50mm的石子煤),这些大颗粒的存在容易造成管路中的堵塞,最终使得整个管路系统瘫痪,严重影响了生产效率。 The common ways of discharge of pebble coal include artificial discharge, hydraulic discharge, and mechanical conveying discharge. At present, the amount of coal used in thermal power plants is very large, and the quality of raw coal has generally deteriorated. The amount of stones, ores and other sundries in raw coal has increased compared with before, and the emission of pebble coal has also greatly increased. In recent years, some domestic power plants have adopted pneumatic conveying systems to deal with the emission of pebble coal. Pneumatic conveying system is a material conveying method that uses airflow as a carrier to convey bulk materials at a certain speed. Compared with other material conveying methods, pneumatic conveying has high conveying efficiency, simple equipment structure and maintenance, and is conducive to automatic conveying and environmental protection. However, due to the poor quality of the coal, there are some particles with larger particle sizes (mainly ≥50mm) in the produced pebble coal. The existence of these large particles is likely to cause blockage in the pipeline, and eventually the entire pipeline The road system was paralyzed, seriously affecting production efficiency.
发明内容 Contents of the invention
本发明的目的是为了解决上述问题,避免石子煤在气力输送系统中的发生堵塞,提出了一种安装有分离管路以实现大粒径石子煤预分离的气力输送进料装置。经过磨煤机不可避免的会产生大量石子煤,在这些大颗粒石子煤进入主输送管路前将其分离出来,从而提高气力输送系统的可靠性。 The object of the present invention is to solve the above problems and avoid blockage of pebble coal in the pneumatic conveying system, and proposes a pneumatic conveying feeding device equipped with a separation pipeline to realize pre-separation of large-diameter pebble coal. A large amount of pebble coal will inevitably be produced through the coal mill, and these large-grained pebble coal will be separated before entering the main conveying pipeline, thereby improving the reliability of the pneumatic conveying system.
本发明的新型带分离功能的石子煤进料装置,包括物料收集装置1、进料管2、进气管路3、阀门4、分离管路5、输料管路9,物料收集装置1通过进料管2连接在进气管路3前端的上部,进气管路3后端连接输料管路9,进气管路3、输料管路9连接位置设置有向下的分离管路5,进料管2与进气管路3连接位置的前端至进气管路3与分离管路5连接位置为进料管路3的进料加速段8;进气管路3、分离管路5、输料管路9的直径均为d,进料加速段8的长度为5d,进气管路3与输料管路9高度差h=gd2/2v2,其中v是直径为50mm的石子煤在阀门4全开的工况下通过进料加速段8后的速度,g为重力加速度。 The novel pebble coal feeding device with separation function of the present invention comprises a material collecting device 1, a feeding pipe 2, an air inlet pipeline 3, a valve 4, a separating pipeline 5, and a feeding pipeline 9. The material collecting device 1 passes through the The material pipe 2 is connected to the upper part of the front end of the intake pipeline 3, and the rear end of the intake pipeline 3 is connected to the feed pipeline 9, and the connecting position of the intake pipeline 3 and the feed pipeline 9 is provided with a downward separation pipeline 5, and the feeding The front end of the pipe 2 and the connection position of the intake pipeline 3 to the connection position of the intake pipeline 3 and the separation pipeline 5 is the feed acceleration section 8 of the feed pipeline 3; the intake pipeline 3, the separation pipeline 5, and the feeding pipeline The diameters of 9 are all d, the length of the feeding acceleration section 8 is 5d, the height difference between the intake pipeline 3 and the feeding pipeline 9 is h=gd 2 /2v 2 , where v is the pebble coal with a diameter of 50mm at the valve 4 The speed after passing through the feeding acceleration section 8 under the open working condition, g is the acceleration of gravity.
本发明还包括第一卸料板6、第二卸料板7,第一卸料板6、第二卸料板7设置在分离管路5内。 The present invention also includes a first discharge plate 6 and a second discharge plate 7 , and the first discharge plate 6 and the second discharge plate 7 are arranged in the separation pipeline 5 .
输料管路9末端设置有连接法兰10。 A connecting flange 10 is provided at the end of the feeding pipeline 9 .
本发明中气流沿进气管路3水平进入,石子煤颗粒由物料收集装置1经进料管2进入进气管路3内,在气流的作用下,石子煤颗粒通过进料加速段8并获得一定的运动速度,由气固两相流体力学理论,不同直径的颗粒的运动速度将有差异,小颗粒(直径小于50mm)将获得更大的速度,取直径为50mm的颗粒在阀门4全开的工况下产生速度为v,则小颗粒的速度必然大于或者等于v,大颗粒(直径大于50mm)的速度小于v,分离管路5的直径与进气管路3直径相同,均为d,由于在分离管路5前部的进气管路3和后部的输料管路9在垂直方向存在一定的高度差h,当石子煤颗粒离开进气管路3的进料加速段8并进入分离管路5上方后,将做平抛运动,由于进气管路3与输料管路9高度差h=gd2/2v2,其中g为重力加速度,直径大于50mm的石子煤颗粒在竖直方向上的位移将大于h,因此将全部落入分离管路5内,而小于50mm的石子煤颗粒由于在竖直方向上的位移将小于h,能够通过分离管路5上方从而进入到输料管路9,进而继续向后输送,完成了石子煤颗粒中大于和小于直径50mm颗粒的自动分离,本发明的分离方法通过重力自然完成,效果稳定,且由于在分离管路5内设置有2个卸料板,卸料时轮流打开卸料板,可以避免卸料时从分离管路5底部涌入的气流对系统稳定性的影响,同时完成了卸料。 In the present invention, the air flow enters horizontally along the air intake pipeline 3, and the pebble coal particles enter the air intake pipeline 3 through the material collection device 1 through the feed pipe 2. Under the action of the air flow, the pebble coal particles pass through the feeding acceleration section 8 and obtain a certain According to the theory of gas-solid two-phase fluid mechanics, the moving speed of particles with different diameters will be different, and small particles (diameter less than 50mm) will obtain greater speed. Take the particles with a diameter of 50mm when the valve 4 is fully open. When the velocity is v under working conditions, the velocity of small particles must be greater than or equal to v, and the velocity of large particles (with a diameter greater than 50 mm) is less than v. The diameter of the separation pipeline 5 is the same as that of the intake pipeline 3, both of which are d, because There is a certain height difference h in the vertical direction between the intake pipeline 3 at the front of the separation pipeline 5 and the feed pipeline 9 at the rear. After the top of the road 5, it will do a flat throwing movement. Due to the height difference between the intake pipeline 3 and the material delivery pipeline 9 h=gd 2 /2v 2 , where g is the acceleration of gravity, the pebble coal particles with a diameter greater than 50mm will be thrown in the vertical direction. The displacement will be greater than h, so it will all fall into the separation pipeline 5, and the pebble coal particles smaller than 50mm will be less than h because of the displacement in the vertical direction, and can pass through the separation pipeline 5 to enter the material delivery pipeline 9, and then continue to transport backwards to complete the automatic separation of particles larger and smaller than 50mm in diameter in the pebble coal particles. The separation method of the present invention is naturally completed by gravity, and the effect is stable. When unloading, the unloading plates are opened in turn, which can avoid the impact of the airflow pouring in from the bottom of the separation pipeline 5 during unloading on the stability of the system, and the unloading is completed at the same time.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中不同粒径石子煤颗粒的运动轨迹示意图。 Fig. 2 is a schematic diagram of the trajectory of pebble coal particles with different particle sizes in the present invention.
图中:物料收集装置1、进料管2、进气管路3、阀门4、分离管路5、第一卸料板6、第二卸料板7、进料加速段8、输料管路9、连接法兰10。 In the figure: material collection device 1, feed pipe 2, air intake pipeline 3, valve 4, separation pipeline 5, first unloading plate 6, second unloading plate 7, feeding acceleration section 8, feeding pipeline 9. Connecting flange 10.
具体实施方式 Detailed ways
如图1所示,本发明的新型带分离功能的石子煤进料装置,包括物料收集装置1、进料管2、进气管路3、阀门4、分离管路5、输料管路9,物料收集装置1通过进料管2连接在进气管路3前端的上部,进气管路3后端连接输料管路9,进气管路3、输料管路9连接位置设置有向下的分离管路5,进料管2与进气管路3连接位置的前端(图中虚线S位置)至进气管路3与分离管路5连接位置(图中虚线E位置)为进料管路3的进料加速段8;进气管路3、分离管路5、输料管路9的直径均为d,进料加速段8的长度为5d,进气管路3与输料管路9高度差h=gd2/2v2,其中v是直径为50mm的石子煤在阀门4全开的工况下通过进料加速段8后的速度,g为重力加速度。 As shown in Fig. 1, the new-style pebble coal feeding device with separation function of the present invention comprises material collecting device 1, feed pipe 2, air intake pipeline 3, valve 4, separation pipeline 5, feed pipeline 9, The material collection device 1 is connected to the upper part of the front end of the intake pipeline 3 through the feed pipe 2, and the rear end of the intake pipeline 3 is connected to the feeding pipeline 9, and the connecting position of the intake pipeline 3 and the feeding pipeline 9 is provided with a downward separation Pipeline 5, the front end of the connection position between feed pipe 2 and intake pipe 3 (the dotted line S position in the figure) to the connection position between intake pipe 3 and separation pipeline 5 (the dotted line E position in the figure) is the feed pipe 3 The feed acceleration section 8; the diameters of the intake pipeline 3, the separation pipeline 5, and the feed pipeline 9 are all d, the length of the feed acceleration section 8 is 5d, and the height difference between the intake pipeline 3 and the feed pipeline 9 is h =gd 2 /2v 2 , where v is the velocity of pebble coal with a diameter of 50mm passing through the feeding acceleration section 8 when the valve 4 is fully open, and g is the acceleration due to gravity.
本发明还包括第一卸料板6、第二卸料板7,第一卸料板6、第二卸料板7设置在分离管路5内。 The present invention also includes a first discharge plate 6 and a second discharge plate 7 , and the first discharge plate 6 and the second discharge plate 7 are arranged in the separation pipeline 5 .
输料管路9末端设置有连接法兰10。 A connecting flange 10 is provided at the end of the feeding pipeline 9 .
本发明的使用方法及原理如下:法兰10可直接与气力输送系统相连,便于改造现有系统。磨煤机产生石子煤颗粒经过螺旋给料机输送到物料收集装置1,经进料管2进入到进气管路3内,整个管路处于负压,进气管路3前端的阀门4打开,从进气管路3吸入的气流将使得石子煤颗粒获得一定的运动速度并通过进料加速段8后, 进料加速段8的长度是进气管路3管径的5倍,确保经过进料加速段8后石子煤颗粒的速度达到一个稳定的数值, The use method and principle of the present invention are as follows: the flange 10 can be directly connected with the pneumatic conveying system, which is convenient for transforming the existing system. The pebble coal particles produced by the coal mill are transported to the material collection device 1 through the screw feeder, and enter the intake pipe 3 through the feed pipe 2. The entire pipeline is under negative pressure. The airflow inhaled by the intake pipeline 3 will make the pebble coal particles acquire a certain speed and pass through the feed acceleration section 8. The length of the feed acceleration section 8 is 5 times the diameter of the intake pipeline 3 to ensure that the particles pass through the feed acceleration section. After 8, the speed of pebble coal particles reaches a stable value,
取直径为50mm的石子煤在阀门4全开的工况下通过进料加速段8后的速度为v,该速度可采用实际测量或FLUENT软件与DEM模型耦合计算等方法获得,在此不再赘述;根据气固两相流理论,直径不同的石子煤颗粒将获得不同的速度,大粒径颗粒(主要是粒径>50mm的石子煤颗粒)的速度v大颗粒小于v, 小粒径颗粒(主要是粒径<50mm的石子煤颗粒)的速度v小颗粒必然大于v。 Take the pebble coal with a diameter of 50mm and pass through the feeding acceleration section 8 under the working condition of the valve 4 fully open. To repeat; according to the theory of gas-solid two-phase flow, pebble coal particles with different diameters will obtain different velocities. (mainly pebble coal particles with a particle size <50mm) the velocity v of small particles must be greater than v.
分离管路5的直径与进气管路3直径相同,均为d,由于在分离管路5前部的进气管路3和后部的输料管路9在垂直方向存在一定的高度差h,当石子煤颗粒离开进气管路3的进料加速段8并进入分离管路5上方后,将做平抛运动,由于进气管路3与输料管路9高度差h=gd2/2v2,其中g为重力加速度。 The diameter of the separation pipeline 5 is the same as the diameter of the intake pipeline 3, which is d, because there is a certain height difference h in the vertical direction between the intake pipeline 3 at the front of the separation pipeline 5 and the feed pipeline 9 at the rear, When the pebble coal particles leave the feed acceleration section 8 of the intake pipeline 3 and enter the upper part of the separation pipeline 5, they will perform a flat throwing motion. Due to the height difference between the intake pipeline 3 and the material delivery pipeline 9 h=gd 2 /2v 2 , where g is the acceleration due to gravity.
情况1:对于直径大于50mm的石子煤颗粒,根据h=gd2/2v2可知,在g、d、均不变的情况下,h和v成反比关系,由于v大颗粒小于v,因此大颗粒在竖直方向上的位移也将大于h,因此将全部落入分离管路5内。 Situation 1: For pebble coal particles with a diameter greater than 50mm, according to h=gd 2 /2v 2 , when g, d, are all constant, h and v are inversely proportional to each other. Since v is larger than v, the larger particle The displacement of the particles in the vertical direction will also be greater than h, so they will all fall into the separation line 5 .
情况2:对于直径小于50mm的石子煤颗粒,同理,由于v小颗粒大于v,因此小颗粒在竖直方向上的位移将小于h,能够通过分离管路5上方从而进入到输料管路9,进而继续向后输送,至此完成了石子煤颗粒中直径50mm以上及以下颗粒的自动分离,本发明的分离方法通过重力自然完成,效果稳定,且由于在分离管路5内设置有2个卸料板,卸料时轮流打开卸料板,可以避免卸料时从分离管路5底部涌入的气流对系统稳定性的影响,同时完成了卸料。 Situation 2: For pebble coal particles with a diameter less than 50mm, similarly, since v small particles are greater than v, the vertical displacement of small particles will be less than h, and they can pass through the upper part of the separation pipeline 5 to enter the feeding pipeline 9, and then continue to transport backwards. So far, the automatic separation of particles with a diameter of 50 mm or more and below the diameter of the pebble coal particles has been completed. The separation method of the present invention is naturally completed by gravity, and the effect is stable. Unloading plates, when unloading, open the unloading plates in turn, which can avoid the impact of the airflow pouring in from the bottom of the separation pipeline 5 during unloading on the stability of the system, and complete the unloading at the same time.
图2为不同粒径的石子煤颗粒的运动轨迹示意图,图中A为大颗粒运动轨迹曲线,B为小颗粒运动轨迹曲线,不同粒径的颗粒在进入分离室后,大颗粒将落入分离管路5,小颗粒由于速度较大,将进入输料管路9。 Figure 2 is a schematic diagram of the trajectory of pebble coal particles with different particle sizes. In the figure, A is the trajectory curve of large particles, and B is the trajectory curve of small particles. After particles of different particle sizes enter the separation chamber, the large particles will fall into the separation chamber. Pipeline 5, small particles will enter the feeding pipeline 9 due to their high speed.
分离管路5内安装有第一卸料板6、第二卸料板7,将分离管路5分为了上下两部分,当分离管路5上部的石子煤存积到一定高度时,将第一卸料板6打开,石子煤下落到分离管路5下部,即第一次卸料,完成后第一卸料板6随即闭合,然后再打开分离管路5下部的第二卸料板7向外界卸料,即第二次卸料,这样的操作避免了第一次卸料时从分离管路5底部涌入的气流对系统稳定性的影响。 A first discharge plate 6 and a second discharge plate 7 are installed in the separation pipeline 5, and the separation pipeline 5 is divided into upper and lower parts. Once the discharge plate 6 is opened, the pebble coal falls to the lower part of the separation pipeline 5, that is, the first discharge. After completion, the first discharge plate 6 is closed immediately, and then the second discharge plate 7 at the bottom of the separation pipeline 5 is opened Unloading to the outside, that is, the second unloading, this operation avoids the influence of the airflow pouring in from the bottom of the separation pipeline 5 during the first unloading on the system stability.
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| SU1699660A1 (en) * | 1989-12-08 | 1991-12-23 | Челябинский Институт Механизации И Электрификации Сельского Хозяйства | Pneumatic centrifugal separator |
| JPH0985176A (en) * | 1995-09-27 | 1997-03-31 | Ebara Koki Kk | Sorting device |
| CN2529706Y (en) * | 2002-03-07 | 2003-01-08 | 郑毅 | Gravity winnowing appts. for garbage |
| CN2541071Y (en) * | 2002-05-24 | 2003-03-26 | 王新明 | Winnowing separator |
| CN203064809U (en) * | 2012-12-28 | 2013-07-17 | 江苏大学 | Novel pebble coal feeding device with separating function |
-
2012
- 2012-12-28 CN CN201210581264.1A patent/CN103029989B/en not_active Expired - Fee Related
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| CN103029989A (en) | 2013-04-10 |
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