CN103029216A - Device for producing dry-mixed coating mortar with controllable whiteness and application thereof - Google Patents

Device for producing dry-mixed coating mortar with controllable whiteness and application thereof Download PDF

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Publication number
CN103029216A
CN103029216A CN 201210561270 CN201210561270A CN103029216A CN 103029216 A CN103029216 A CN 103029216A CN 201210561270 CN201210561270 CN 201210561270 CN 201210561270 A CN201210561270 A CN 201210561270A CN 103029216 A CN103029216 A CN 103029216A
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China
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whiteness
mixing arrangement
metering device
mixture
mortar
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郭四龙
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SHANGHAI GIANT ENERGY-SAVING MATERIALS Co Ltd
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SHANGHAI GIANT ENERGY-SAVING MATERIALS Co Ltd
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Priority to CN 201210561270 priority Critical patent/CN103029216A/en
Publication of CN103029216A publication Critical patent/CN103029216A/en
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Abstract

The invention provides a device for producing dry-mixed coating mortar with controllable whiteness and a method for producing the dry-mixed coating mortar with controllable whiteness by using the same. The device comprises the following parts: a, a first metering device, an aggregate metering device and a white pigment metering device; b, a first mixing device and a second mixing device, wherein a feed inlet of the first mixing device is connected with the first metering device and the aggregate metering device and a feed inlet of the second mixing device is connected with the white pigment metering device; and c, a material conveying system, wherein the material conveying system sends a mixture obtained by the first mixing device into the second mixing device and the material conveying system is provided with a whiteness detection device or is provided with a sampling port for sampling in the whiteness detection. The device for producing the dry-mixed coating mortar with controllable whiteness, which is provided by the invention, can be a full-closed system. According to the invention, by carrying out online monitoring on whiteness and carrying out secondary mixing on a white pigment, whiteness of each batch of products is basically kept consistent; and production quality can be controlled and yield is improved.

Description

The process units that is dry mixed facing mortar and application thereof that a kind of whiteness is controlled
Technical field
The present invention relates to a kind of process units of mortar, relate in particular to a kind of can continuous, high production capacity production whiteness controlled device that is dry mixed facing mortar and use the controlled method that is dry mixed facing mortar of described device production whiteness.
Background technology
Building coating mainly refers to have decoration functions, defencive function and inhabitation improvement in performance function for the coating on external wall, interior wall, ceiling, ground etc.Organic volatile, organic solvent and the heavy metals etc. such as the benzene class material in the early stage coating, formaldehyde bring severe contamination to environment and the mankind, have the risk of pollution from producing to each link of using.The attention to polluting along with the progress of technology and people, coatings industry have entered " water paint " epoch from " oil paint " epoch.
Building coating is take water paint as main at present, and water paint is the coating take water as decentralized medium, comprises aqueous emulsion and aqueous solution type coating.The content of harmful substance is lower than oil paint in the water paint, is satisfying under the prerequisite of using function, than more environmental protection of oil paint.Comprise the water up to 35 ~ 55% during but water paint forms, this needs cost a large amount of human and material resources and financial resources for packing and the transportation of water paint; Water paint shelf-life and storage life are short, in order to solve the aqueous architectural coating storage stability, the phenomenons such as layering, thickening do not occur between the storage life namely, also need very high cost and special technology.And for interior space sealing or semiclosed environment, people pursue more that the technology exploration of environmental protection coating material never stopped.
Germany Wacker Chemical Co.,Ltd (Wacker Chemie AG) develops redispersable latex powder, coating dry powder is changed into be possible.Dry powder paint generally is that emulsion is become powder through the special process drying, has changed production and banking system, and production cost reduces, packing and convenient transportation, safety, storage life and long shelf-life; During use and solvent be made into alcohol radical or water based paint or quick drying paint, strong adaptability, easy to use; And saved the chemical assistant that must add in the general coating, not only solved problem of environmental pollution, and economized on resources, thereby be widely used and develop.The dry powder of coating (especially interior wall coating) has become the important new technology of coating environmental protection, and is subject to the extensive attention of industry.
Such as Chinese patent CN102617103A(application number 201110446739.1) a kind of inorganic powder building coating and production method thereof that does not contain curing agent disclosed, Chinese patent CN102617102A(application number 201110446699.0) a kind of inorganic powder building coating and production method thereof are disclosed, Chinese patent CN102617104A(application number 201110446747.6) disclose a kind of inorganic powder sand textured coating and production method thereof, above-mentioned dry powder paint technology further is reduced to a new historical level with the limits of harmful substances of dry powder paint.
The production of existing dry powder-shaped building material product can both be embodied as the microcomputer automatic control of complete equipment, and automatic gauge and automatic packing, be equipped with cleaner, in the standardization industrial premises, install, can make in the workshop clean and tidy totally, labour intensity is low, production capacity is large.Those skilled in the art will know that, except the coating base component, coating comprises also that generally pigment is to obtain required color, but because the particularity of dry powder paint product is (such as many color variety, color homogeneity requires high, that raw material types changes is many, difference waits greatly), the dry powder paint of different batches is easy to occur the situation of color colour difference.The production technology of existing dry powder paint generally all adopts the batch mixed technology of the package, and marks respectively the difference between different batches, and there are the shortcomings such as production capacity is low, color management is poor in the mode of this batch wrapping.
Facing mortar be China from a kind of novel finishing material of external introduction, the change color scope is wide, moulding is abundant, is generally made by Binder Materials, aggregate, filler and additive, is used for construction wall surface and ceiling decoration.As mentioned above, this area lacks the controlled production method that is dry mixed facing mortar of a kind of whiteness, so that the production of white mortar is under the prerequisite of accomplishing scale production, and the aberration between reducing batch, thus improve end product quality stability and production capacity.
Summary of the invention
For problem pointed in the foregoing, the application provides a kind of controlled device that is dry mixed facing mortar of whiteness of producing, and makes the production of white mortar realize scale, and the aberration between having reduced batch, thereby improves end product quality stability and improve production capacity.
The purpose of this invention is to provide a kind of controlled device that is dry mixed facing mortar of whiteness of producing, described device comprises:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) material-transporting system, material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the whiteness checkout gear, perhaps is provided with sample tap, is used for the sampling that whiteness detects.
A kind of preferred embodiment according to the controlled device that is dry mixed facing mortar of production whiteness of the present invention comprises:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) the first material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the whiteness checkout gear, perhaps is provided with sample tap, is used for the sampling that whiteness detects;
D) the second material-transporting system is sent the mixture in the second mixing arrangement back to first mixing apparatus.
Further preferred embodiment according to the controlled device that is dry mixed facing mortar of production whiteness of the present invention comprises:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) the first material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the first whiteness checkout gear, perhaps is provided with the first sample tap, is used for the sampling that whiteness detects;
D) the second material-transporting system is sent the mixture in the second mixing arrangement back to first mixing apparatus; Also be provided with the second whiteness checkout gear at the second mixing arrangement, perhaps be provided with the second sample tap, be used for the sampling that whiteness detects.
Above-mentioned any one of the present invention produced in the device of white mortar, and described whiteness checkout gear connects external display.
Perhaps, in the controlled device that is dry mixed facing mortar of above-mentioned any one production whiteness of the present invention, described whiteness checkout gear connects a processor, the metering feeding of processor control Chinese white metering device.
Second purpose of the present invention provides a kind of controlled controlled method that is dry mixed facing mortar of device production whiteness that is dry mixed facing mortar of above-mentioned production whiteness of using, and described method comprises the steps:
Step 1 is take the whiteness of designed white mortar as B 1, mensuration does not contain in the situation of Chinese white, the mortar whiteness B that different mortar basic components and aggregate mixture form 2Be determined at B 2Be adjusted to B 1The time, the weight W of the Chinese white of required adding in mortar basic components and the aggregate mixture; Make B 2Or/and form, described mortar basic components comprises electrodeless and/or organic gel gel material, filler and additive with the graph of a relation of W;
Step 2, the first metering device comprise that Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment are measured respectively and take by weighing electrodeless and/or organic gel gel material, filler and additive, and send into the first mixing arrangement and mix; The skeletal material metering device metering takes by weighing aggregate, and sends into the first mixing arrangement and mix;
Step 3 is sent into the second mixing arrangement with the mixture in the step 2 by material-transporting system, detects the whiteness of mixture at material-transporting system, obtains the whiteness B of mixture 3
Step 4 is according to the B that formulates in the step 1 2With the graph of a relation of W or/and form find out by B 3Be adjusted to B 1The weight W of the Chinese white of required adding t
Step 5, the metering of Chinese white metering device takes by weighing W tThe Chinese white of weight is sent into the second mixing arrangement, mixes with the mixture of sending in the step 3, obtains the white mortar of required whiteness.
According to a kind of preferred embodiment of the method for the invention, step comprises:
Step 1 is take the whiteness of designed white mortar as B 1, mensuration does not contain in the situation of Chinese white, and different mortar basic components is mixed the mortar whiteness B that forms with aggregate 2Be determined at B 2Be adjusted to B 1The time, the weight W of the Chinese white of required adding in mortar basic components and the aggregate mixture; Make B 2With the graph of a relation of W or/and form;
Step 2, the first metering device comprise that Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment are measured respectively and take by weighing electrodeless and/or organic gel gel material, filler and additive, and send into the first mixing arrangement and mix; Skeletal material metering device metering takes by weighing aggregate and sends into the first mixing arrangement and mix;
Step 3 is sent into the second mixing arrangement with the mixture in the step 2 by the first material-transporting system, detects the whiteness of mixture at the first material-transporting system, obtains the whiteness B of mixture 3
Step 4 is according to the B that formulates in the step 1 2With the graph of a relation of W or/and form find out by B 3Be adjusted to B 1The weight W of the Chinese white of required adding t
Step 5, the metering of Chinese white metering device takes by weighing W tThe Chinese white of weight is sent into the second mixing arrangement, mixes with the mixture of sending in the step 3;
Step 6 detects the whiteness of the material that is mixed to get in the second mixing arrangement, meets the design whiteness, obtains the white mortar of required whiteness; Send the mixture that does not meet the design whiteness back to first mixing arrangement by the second material-transporting system.
In the method for the present invention, the whiteness described in the step 3 detects and can be:
1) at the first material-transporting system the whiteness checkout gear is installed, is automatically detected the whiteness of mixture; Perhaps
2) at the first material-transporting system sample tap is installed, is carried out the detection of whiteness at whiteness checkout gear independently after the sampling.The present invention is preferably the 1st) middle whiteness detection method.
Equally, the whiteness described in the step 6 detects and can be:
1) at the second mixing arrangement the whiteness checkout gear is installed, is automatically detected the whiteness of mixture; Perhaps
2) at the second mixing arrangement sample tap is installed, is carried out the detection of whiteness at whiteness checkout gear independently after the sampling.The present invention is preferably the 1st) middle whiteness detection method.
In a kind of preferred embodiment of the method for the invention, described whiteness checkout gear will detect data and send processor to, and processor is according to the B that formulates 2With the relation data of W, the metering feeding of control Chinese white metering device.
In the controlled method that is dry mixed facing mortar of production whiteness of the present invention, in the step 1, preferably make B 2With the graph of a relation of W, curve map more preferably is as with B 2For abscissa, W are that ordinate prepares curve map; It also can be point and line chart; Such as adopting the software drawing such as origin, excel.
In the controlled method that is dry mixed facing mortar of production whiteness of the present invention, described Chinese white is selected from any one or any several mixture in titanium pigment, plumbous matter pigment, zinc matter pigment, antimony oxide (antimony oxide), the barium sulfate, described titanium pigment such as titanium dioxide (titanium dioxide, such as anatase titanium dioxide, rutile titanium dioxide or its mixture), or titanium dioxide and calcium sulfate composite pigment etc.; Described plumbous matter pigment such as basic lead sulphate, basic lead carbonate, basic lead silicate and two alkali formula lead phosphites etc., add titanium lithopone (such as lithopone and titanium dioxide mixture) etc. at zinc matter pigment such as zinc oxide, leading zinc oxide (such as zinc oxide and basic lead sulphate mixture, zinc oxide and basic lead silicate mixture), zinc sulphide, lithopone (composition of zinc sulphide and barium sulfate).In method of the present invention, titanium dioxide is most preferred Chinese white.
In the mortar basic components of the present invention, described inorganic coagulation material, be preferably any one or a few the mixture in silicate, aluminate, calcium carbonate, the calcium sulfate, described silicate is preferably sodium metasilicate, potassium silicate, lithium metasilicate, calcium silicates (such as tricalcium silicate, dicalcium silicate), and described aluminate is preferably calcium aluminate (such as tricalcium aluminate), tetra calcium aluminoferrite etc.; Described inorganic coagulation material is portland cement and/or aluminate cement more preferably, most preferably is portland cement.
Ability technical staff should be understood that, the implication of described portland cement comprises the composition of silicate and other available mineral matter, such as Portland cement, portland slag cement, Portland pozzolana cement, Portland fly ash cement, intumescent portland cement and known composite Portland cement (such as silicate and gypsum composite).
Described aluminate cement can be intumescent aluminate cement, intumescent sulphate aluminium cement etc.
In the coating base component of the present invention, described organic gel gel material, be preferably the organic water dissolubility powders such as redispersable latex powder, redispersable latex powder more preferably, as: the copolymer of ethylene/vinyl acetate, vinyl acetate/versatic acid ethylene copolymer, the acrylic acid copolymer, polyvinyl alcohol, ethene and vinyl chloride and month silicic acid vinyl acetate terpolymer, vinylacetate and ethene and higher fatty acids vinyl acetate terpolymer, vinylacetate and acrylate and higher fatty acids vinyl acetate terpolymer, styrene and butadiene copolymer, acrylate and styrol copolymer.
In the coating base component of the present invention, described inorganic and/or organic gel gel material, be preferably mixture inorganic, the organic gel gel material, more preferably the mixture of any one or a few in above-mentioned silicate, aluminate, calcium carbonate, calcium sulfate, the redispersable latex powder.
In the method for the present invention, described filler can be inorganic filler, organic filler or its mixture.Described filler is preferably fleut, and the particle diameter of described fleut is preferably≤200 μ m(200 μ m are about 70 orders), be preferably 10 μ m-200 μ m, be preferably 15 μ m-100 μ m, more preferably the about 300-800 order of 18 μ m-50 μ m().
Described filler is generally selected the poor material of color covering power, such as any one or a few the mixture in calcium carbonate, talcum powder, the flyash.
In mortar basic components of the present invention and the aggregate mixture, inorganic and/or organic gel gel material weight content is preferably 10%-40%.
In white mortar basic components of the present invention and the aggregate mixture, filler weight content is preferably 20%-85%.
In mortar basic components of the present invention and the aggregate mixture, the aggregate weight content is preferably 5%-40%.Described aggregate size is preferably≤20mm, more preferably 1-10mm, more preferably 2 mm-6mm.
Can be used for aggregate of the present invention and comprise quartz sand, bead, haydite, gravel etc.
In the method for the present invention, described additive is selected from any one or the arbitrarily several combination in the components such as water reducer, hydrophober, stabilizing agent, defoamer, dispersant, lubricant, lignocellulosic, cellulose ether.
The device that is dry mixed facing mortar that production whiteness provided by the present invention is controlled can be totally-enclosed system, so that the production environment neat and tidy can not produce the dust to the harm operator ' s health.
The present invention is by the on-line monitoring whiteness, and Chinese white carries out secondary and mix, and the whiteness of each batch products is consistent substantially; Can make the quality of production controlled, production capacity increases.
Description of drawings
Fig. 1 be production whiteness of the present invention controlled be dry mixed a kind of embodiment schematic diagram of facing mortar device;
Fig. 2 be production whiteness of the present invention controlled be dry mixed facing mortar device the second embodiment schematic diagram;
Fig. 3 be production whiteness of the present invention controlled be dry mixed the third embodiment schematic diagram of facing mortar device;
Fig. 4 is in the embodiment of the invention, different basic components whiteness B 2With required Chinese white weight W relation curve.
The specific embodiment
Through research extensively and profoundly, by a large amount of experiment test work, the present invention improves the controlled facing mortar production technology that is dry mixed of existing whiteness, the controlled process units that is dry mixed facing mortar of a kind of whiteness is provided and has used described device to produce the method for white mortar.At first, obtain from different mortar basic components and aggregate mixture whiteness B 2Adjust to deisgn product whiteness B 1The weight W of the pigment of the white of required adding, record a series of data after, set up various mortar basic components and mix whiteness B with aggregate 2And the graph of a relation between the Chinese white weight W that adds is or/and table.
Take graph of relation as example, with B 2For abscissa, W are that ordinate is drawn, carry out obtaining curve map behind the linear fit.
In process of production, first the mortar basic components except Chinese white is mixed with aggregate measuring, measures whiteness, then according to above-mentioned figure or/and table is determined the weight of the Chinese white of required adding, add Chinese white and mix, make white mortar.
Perhaps, can also be as required, the pigment that adds other color in the white mortar that obtains mixes, and obtains colored mortar.
The below is with deisgn product whiteness B 1=80, Chinese white is that titanium dioxide is example, by specific embodiment, the method for the invention is described in detail and describes.
The deisgn product whiteness is B 1=80 o'clock, different basic components whiteness B2 and required Chinese white weight W relation curve were as shown in Figure 4.
Embodiment 1
The mortar basic components comprises cement, redispersable latex powder, powder lime carbonate, water reducer, according to the weight proportion in the table 1, gel rubber material measuring equipment 10 takes by weighing 20kg cement and 6kg redispersable latex powder, filler measuring equipment 11 and takes by weighing that 66.5kg calcium carbonate (particle diameter is 300 orders), additive measuring equipment 12 take by weighing the 0.5kg water reducer, skeletal material metering device 13 takes by weighing 7kg quartz sand (particle diameter 3mm), and sends into the first mixing arrangement 2 and mix.
Table 1, mortar basic components and aggregate weight of material proportioning (unit: kg) among the embodiment 1
Material Portland cement Redispersable latex powder Calcium carbonate Polycarboxylate water-reducer Quartz sand
Weight 20 6 66.5 0.5 7
To obtain mixture and send into the second mixing arrangement 4 by the first material-transporting system 3, at the first material-transporting system 3 whiteness that whiteness checkout gear 31 detects mixture will be set, obtain the whiteness B of mixture 2Be 65.66.
Whiteness checkout gear 31 stores the B that formulates in the foregoing with testing result input processor 30 in the processor 30 2Or/and form, or/and the cousin, processor draws by B according to this graph of a relation with the graph of a relation of W 2=65.66 are adjusted to B 1The weight W of the Chinese white of=80 required addings tBe 19.80kg.
14 meterings take by weighing W to processor 30 according to above-mentioned result control Chinese white metering device tThe Chinese white of=19.80kg weight is sent into the second mixing arrangement 4, and the mixture of sending into the first material-transporting system 3 mixes; Mix, detecting whiteness is 80.04, compares with the whiteness 80 of designed product, does not have notable difference.
Embodiment 2
Basic components comprises cement, redispersable latex powder, powder lime carbonate, water reducer, according to the weight proportion in the table 2, gel rubber material measuring equipment 10 takes by weighing 20kg cement and 6kg redispersable latex powder, filler measuring equipment 11 and takes by weighing that 66.5kg calcium carbonate (particle diameter is 300 orders), additive measuring equipment 12 take by weighing the 0.5kg water reducer, skeletal material metering device 13 takes by weighing 7kg quartz sand (particle diameter 3mm), and sends into the first mixing arrangement 2 and mix.
Table 2, mortar basic components and aggregate weight of material proportioning (unit: kg) among the embodiment 2
Material Portland cement Redispersable latex powder Calcium carbonate Polycarboxylate water-reducer Quartz sand
Weight 20 6 66.5 0.5 7
To obtain mixture and send into the second mixing arrangement 4 by the first material-transporting system 3, at the first material-transporting system 3 sample tap 32 will be set, detect the whiteness of mixture after the sampling by the whiteness checkout gear, obtain the whiteness B of mixture 2=69.03.
According to the B that formulates in the foregoing 2With the graph of a relation of W or/and form find out by B 2=69.03 are adjusted to B 1The weight W of the Chinese white of=80 required addings t=18.20kg.
14 meterings of Chinese white metering device take by weighing W tThe Chinese white of=18.20kg weight is sent into the second mixing arrangement 4, and the mixture of sending into the first material-transporting system 3 mixes; Mix, detecting whiteness is 80.02, compares with the whiteness 80 of designed product, does not have notable difference.
Embodiment 3
Basic components comprises cement, redispersable latex powder, powder lime carbonate, water reducer, according to the weight proportion in the table 3, gel rubber material measuring equipment 10 takes by weighing 20kg cement and 6kg redispersable latex powder, filler measuring equipment 11 and takes by weighing that 66.5kg calcium carbonate (particle diameter is 300 orders), additive measuring equipment 12 take by weighing the 0.5kg water reducer, skeletal material metering device 13 takes by weighing 7kg quartz sand (particle diameter 3mm), and sends into the first mixing arrangement 2 and mix.
Table 3, mortar basic components and aggregate weight of material proportioning (unit: kg) among the embodiment 3
Material Portland cement Redispersable latex powder Calcium carbonate Polycarboxylate water-reducer Quartz sand
Weight 20 6 66.5 0.5 7
To obtain mixture and send into the second mixing arrangement 4 by the first material-transporting system 3, at the first material-transporting system 3 sample tap 32 will be set, detect the whiteness of mixture after the sampling by the whiteness checkout gear, obtain the whiteness B of mixture 2=72.32.
According to the B that formulates in the foregoing 2With the graph of a relation of W or/and form find out by B 2=72.32 are adjusted to B 1The weight W of the Chinese white of=80 required addings t=15.10kg.
14 meterings of Chinese white metering device take by weighing W tThe Chinese white of=15.10kg weight is sent into the second mixing arrangement 4, and the mixture of sending into the first material-transporting system 3 mixes; Mix, detecting whiteness is 80.01, compares with the whiteness 80 of designed product, does not have notable difference.
But for fear of fortuitous event occurring, such as Chinese white measuring error or failure, the second material-transporting system 5 can be set, the defective mass transport that causes under the fortuitous event is returned the first mixing arrangement 2.
Table 4 has provided among above-mentioned each embodiment of the present invention, and gained white is dry mixed the numerical value of facing mortar whiteness, can find out, the product whiteness of different batches does not have notable difference, and all basically identical with the product design whiteness.
Table 4, white mortar product whiteness among the embodiment 1-3
? Product actual measurement whiteness The product design whiteness
Embodiment 1 80.04 80
Embodiment 2 80.02 80
Embodiment 3 80.01 80
Among above 3 embodiment, basic components weight of material ratio is identical, but because batch difference of cement, calcium carbonate has caused the whiteness of basic components different, and embodiment 1 is 65.66, embodiment 2 is 69.03, embodiment 3 is 72.32.
For the whiteness of different base material components, be B in 80 situations according to the design whiteness 2Relation with W, draw three embodiment, add respectively Chinese white 19.80kg, 18.20kg and 15.10kg, the whiteness that finally is mixed to get is respectively 80.04,80.02 and 80.01 white Dry Powder Architectural Paint base-material, and the whiteness of gained white Dry Powder Architectural Paint base-material does not have notable difference with the design whiteness.
Above specific embodiments of the invention are described in detail, but it is just as example, the present invention is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and substituting also all among category of the present invention.Therefore, not breaking away from impartial conversion and the modification of doing under the spirit and scope of the present invention, all should contain within the scope of the invention.

Claims (10)

1. produce the controlled device that is dry mixed facing mortar of whiteness for one kind, it is characterized in that, comprising:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) material-transporting system, material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the whiteness checkout gear, perhaps is provided with sample tap, is used for the sampling that whiteness detects.
2. the controlled device that is dry mixed facing mortar of production whiteness according to claim 1 is characterized in that, comprising:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) the first material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the whiteness checkout gear, perhaps is provided with sample tap, is used for the sampling that whiteness detects;
D) the second material-transporting system is sent the mixture in the second mixing arrangement back to first mixing apparatus.
3. the controlled device that is dry mixed facing mortar of production whiteness according to claim 2 is characterized in that, comprising:
A) the first metering device, skeletal material metering device and Chinese white metering device, the first metering device comprises Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment;
B) the first mixing arrangement, the first mixing arrangement charging aperture connects the first metering device and skeletal material metering device; The second mixing arrangement, the second mixing arrangement charging aperture connects the Chinese white metering device;
C) the first material-transporting system is sent the mixture of the first mixing arrangement into the second mixture device; And material-transporting system is provided with the first whiteness checkout gear, perhaps is provided with the first sample tap, is used for the sampling that whiteness detects;
D) the second material-transporting system is sent the mixture in the second mixing arrangement back to first mixing apparatus; Also be provided with the second whiteness checkout gear at the second mixing arrangement, perhaps be provided with the second sample tap, be used for the sampling that whiteness detects.
4. the controlled device that is dry mixed facing mortar of production whiteness according to claim 1 is characterized in that, described whiteness checkout gear connects external display.
5. the controlled device that is dry mixed facing mortar of production whiteness according to claim 1 is characterized in that, described whiteness checkout gear connects a processor, the metering feeding of processor control Chinese white metering device.
6. a right to use requires the controlled method that is dry mixed facing mortar of 1 described device production whiteness, it is characterized in that, described method comprises the steps:
Step 1 is take the whiteness of designed white mortar as B 1, mensuration does not contain in the situation of Chinese white, the mortar whiteness B that different mortar basic components and aggregate mixture form 2Be determined at B 2Be adjusted to B 1The time, the weight W of the Chinese white of required adding in mortar basic components and the aggregate mixture; Make B 2Or/and form, described mortar basic components comprises inorganic and/or organic gel gel material, filler and additive with the graph of a relation of W;
Step 2, the first metering device comprise that Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment are measured respectively and take by weighing inorganic and/or organic gel gel material, filler and additive, and send into the first mixing arrangement and mix; The skeletal material metering device metering takes by weighing aggregate, and sends into the first mixing arrangement and mix;
Step 3 is sent into the second mixing arrangement with the mixture in the step 2 by material-transporting system, detects the whiteness of mixture at material-transporting system, obtains the whiteness B of mixture 3
Step 4 is according to the B that formulates in the step 1 2With the graph of a relation of W or/and form find out by B 3Be adjusted to B 1The weight W of the Chinese white of required adding t
Step 5, the metering of Chinese white metering device takes by weighing W tThe Chinese white of weight is sent into the second mixing arrangement, mixes with the mixture of sending in the step 3, obtains the white mortar of required whiteness.
7. method according to claim 6 is characterized in that, the whiteness described in the step 3 detects and is selected from:
1) at the first material-transporting system the whiteness checkout gear is installed, is automatically detected the whiteness of mixture; Perhaps
2) at the first material-transporting system sample tap is installed, is carried out the detection of whiteness at whiteness checkout gear independently after the sampling.
8. according to claim 6 or 7 described methods, it is characterized in that, step comprises:
Step 1 is take the whiteness of designed white mortar as B 1, mensuration does not contain in the situation of Chinese white, and different mortar basic components is mixed the mortar whiteness B that forms with aggregate 2Be determined at B 2Be adjusted to B 1The time, the weight W of the Chinese white of required adding in mortar basic components and the aggregate mixture; Make B 2With the graph of a relation of W or/and form;
Step 2, the first metering device comprise that Binder Materials measuring equipment, filler measuring equipment and additive measuring equipment are measured respectively and take by weighing inorganic and/or organic gel gel material, filler and additive, and send into the first mixing arrangement and mix; Skeletal material metering device metering takes by weighing aggregate and sends into the first mixing arrangement and mix;
Step 3 is sent into the second mixing arrangement with the mixture in the step 2 by the first material-transporting system, detects the whiteness of mixture at the first material-transporting system, obtains the whiteness B of mixture 3
Step 4 is according to the B that formulates in the step 1 2With the graph of a relation of W or/and form find out by B 3Be adjusted to B 1The weight W of the Chinese white of required adding t
Step 5, the metering of Chinese white metering device takes by weighing W tThe Chinese white of weight is sent into the second mixing arrangement, mixes with the mixture of sending in the step 3;
Step 6 detects the whiteness of the material that is mixed to get in the second mixing arrangement, meets the design whiteness, obtains the white mortar of required whiteness; Send the mixture that does not meet the design whiteness back to first mixing arrangement by the second material-transporting system.
9. method according to claim 8 is characterized in that, the whiteness described in the step 6 detects and is selected from:
1) at the second mixing arrangement the whiteness checkout gear is installed, is automatically detected the whiteness of mixture; Perhaps
2) at the second mixing arrangement sample tap is installed, is carried out the detection of whiteness at whiteness checkout gear independently after the sampling.
10. method according to claim 6 is characterized in that, described whiteness checkout gear will detect data and send processor to, and processor is according to the B that formulates 2With the relation data of W, the metering feeding of control Chinese white metering device.
CN 201210561270 2012-12-21 2012-12-21 Device for producing dry-mixed coating mortar with controllable whiteness and application thereof Pending CN103029216A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104496331A (en) * 2014-12-31 2015-04-08 上海墙特节能材料有限公司 Powder pigment tinting system applied to inorganic dry powder architectural coating
CN106182333A (en) * 2016-08-31 2016-12-07 佛山市彩贵新型材料有限公司 A kind of stone texture-like stain system device is dry mixed

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104496331A (en) * 2014-12-31 2015-04-08 上海墙特节能材料有限公司 Powder pigment tinting system applied to inorganic dry powder architectural coating
CN106182333A (en) * 2016-08-31 2016-12-07 佛山市彩贵新型材料有限公司 A kind of stone texture-like stain system device is dry mixed

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Application publication date: 20130410